CN207730181U - The automatic compensation detecting device of sensor - Google Patents
The automatic compensation detecting device of sensor Download PDFInfo
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- CN207730181U CN207730181U CN201820031216.8U CN201820031216U CN207730181U CN 207730181 U CN207730181 U CN 207730181U CN 201820031216 U CN201820031216 U CN 201820031216U CN 207730181 U CN207730181 U CN 207730181U
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Abstract
The utility model provides a kind of automatic compensation detecting device of sensor, including product installation disk, rotating mechanism, controller, multiple targets, data processing terminal and compensated chamber；Product installation disk includes multiple product installation positions, and each adjacent two product installation position forms the central angle of fixed angle with product installation circle disk center, and product installation position connects data processing terminal；Target corresponding with the quantity of product installation position is fixed in each compensated chamber；When product installation disk is located at working position, product installs disk and is sequentially connected with rotating mechanism, and rotating mechanism connects controller；The circumferential direction that each target of current compensated chamber installs disk along product is uniformly distributed in the outside that product installs disk, and the distance of each target to product installation circle disk center is different, and each product installation position position can be corresponding with each target placement.A kind of automatic compensation detecting device of sensor of the utility model has the advantages that simple operation, compensation efficiency are high and space-saving.
Description
Technical field
The utility model is related to sensor distance calibration field more particularly to a kind of automatic compensation detecting devices of sensor.
Background technology
The sensor of ranging class needs the data of static range calibration and more range points to mend during production
It repays.The higher product compensation point requirement of precision is more, these compensation points are distributed in each point in product effective distance.Such as
The product requirement of 10m compensates 12 points, and conventional compensation method is that target is moved on to first compensation point, after the completion of compensation；Again
Next compensation point is moved on to, after the completion of compensation, and so on；It is finally completed the compensating test of 12 points.
Assuming that each compensation point compensation time is 5s, the time of mobile target is 4s, and the compensation time of a product is
108s.And the size requirement of target is bigger, in the process of moving, occupies prodigious workshop space.Such method is producing
Working hour and workshop space utilization are bottlenecks.
Invention content
Deficiency in for the above-mentioned prior art, the utility model provide a kind of automatic compensation detecting device of sensor, tool
There is the high and space-saving advantage of simple operation, compensation efficiency.
To achieve the goals above, the utility model provides a kind of automatic compensation detecting device of sensor, including a product
Disk, at least a rotating mechanism, a controller, multiple targets, a data processing terminal and an at least compensated chamber are installed；The production
Product installation disk includes multiple product installation positions, and the product installation position is distributed in the periphery of the product installation disk, each phase
The adjacent two product installation positions form the central angle of a fixed angle, the product installation position with product installation circle disk center
Connect the data processing terminal；The mark corresponding with the quantity of product installation position is fixed in each compensated chamber
Target；Include a working position in the middle part of each compensated chamber, when product installation disk is located at the working position, the product
Disk is installed to be sequentially connected with the rotating mechanism, the rotating mechanism connects the controller；Presently described compensated chamber it is each
The circumferential direction that the target installs disk along the product is uniformly distributed in the outside that the product installs disk, and each target
Distance to product installation circle disk center is different, and each product installation position position can be corresponding with each target placement.
Preferably, further include a shell, at least a transmission rail mechanism and an at least elevating mechanism；The compensated chamber is formed
In the top of the shell；The elevating mechanism is set to the transmission rail mechanism；The rotating mechanism is fixed on the liter
The top of descending mechanism, the position of the elevating mechanism is corresponding with the position of the compensated chamber, and the rotating mechanism can rise to institute
State working position；The product installation circular disk rack is set in the transmission rail mechanism.
Preferably, the transmission rail mechanism includes two first conveyer belts and one first transmission motor, first transmission
Band is sequentially connected with the driving motor, and the product installation circular disk rack is set on two first conveyer belts；The elevator
Structure is between two first conveyer belts.
Preferably, the elevating mechanism includes a cylinder and a guiding trestle, and the guiding trestle includes a pedestal, multiple
Guide rod and a top plate, the guide rod top and the bottom of the top plate are fixed, and the pedestal vertically forms multiple
Guide channel, the guide rod can be inserted in along the guide channel axially reciprocating in the guide channel, the rotation
Rotation mechanism is fixed on the top plate, and the bottom surface of the top plate and the telescopic rod of the cylinder are fixed；
Or the elevating mechanism includes a lifter plate, two second conveyer belts and one second transmission motor, second transmission
Band vertically parallel laying is simultaneously connect with the second transmission motor drive, and the lifter plate, which is connected to, to be fixed on described in two
Between second conveyer belt, the rotating mechanism is fixed on the lifter plate.
Preferably, the rotating mechanism includes a turntable, a transmission component and a driving motor, and the turntable passes through described
Transmission component is sequentially connected with the driving motor, and the driving motor connects the controller.
Preferably, including two compensated chambers and two elevating mechanisms, the compensated chamber include a dipped beam compensated chamber and
One distance light compensated chamber, the dipped beam compensated chamber and the distance light compensated chamber are located at the top at first conveyer belt both ends；
The position of two elevating mechanisms is corresponding with the position of two compensated chambers respectively.
Preferably, the product installation disk includes an accumulator, and the accumulator is electrically connected with each product installation position
It connects.
The utility model makes it have following advantageous effect as a result of above technical scheme：
Product installs the cooperation of disk, rotating mechanism and multiple targets so that need to only rotate product installation disk can be real
The adjustment for now compensating a variety of distances between product and target in examining, no longer needs to the position that mounting and adjusting target is repeated in rectilinear direction
It sets, significantly simplifies the flow of compensation.In addition it examines, it can be achieved that being carried out at the same time compensation to multiple products simultaneously, significantly carries
The high efficiency of detection, and saved overall installation space.The top that compensated chamber is formed in shell can efficiently use workshop
Top clear area space, improve the utilization rate in space.
Description of the drawings
Fig. 1 is the overall structure diagram of the automatic compensation detecting device of sensor of the utility model embodiment；
Fig. 2 is the inside top structural schematic diagram of the dipped beam compensating module of the utility model embodiment；
Fig. 3 is the inside side structure schematic view of the dipped beam compensating module of the utility model embodiment；
Fig. 4 is the positional structure schematic diagram of the transmission rail mechanism and elevating mechanism of the utility model embodiment；
Fig. 5 is the structural schematic diagram of the elevating mechanism of the dipped beam compensating module of the utility model embodiment；
Fig. 6 is the structural schematic diagram of the distance light compensating module of the utility model embodiment；
Fig. 7 is the structural schematic diagram of the elevating mechanism of the distance light compensating module of the utility model embodiment；
Fig. 8 is the flow chart of the sensor automatic compensation detecting method of the utility model embodiment.
Specific implementation mode
Below according to 1~Fig. 8 of attached drawing, the preferred embodiment of the utility model is provided, and is described in detail, is enabled more preferable
Ground understands the function of the utility model, feature.
Please refer to Fig.1~Fig. 7, a kind of automatic compensation detecting device of sensor of the utility model embodiment, including a production
Product install disk 1, a dipped beam compensating module 2, a distance light compensating module 3, two rotating mechanisms 8, a controller, 12 targets 4,
One data processing terminal, two compensated chambers, a shell 5, transmission rail mechanism 6 and two elevating mechanisms 7；It is mended including a dipped beam compensated chamber
Repay room 21 and a distance light compensated chamber.In the present embodiment, controller uses PLC chip；Data processing terminal uses PC machine, target 4
Using reflector.
It includes 12 product installation positions that product, which installs disk 1, and product installation position is distributed in the outer of product installation disk 1
It encloses, each adjacent two product installation position forms the central angle of a fixed angle, the connection of product installation position with 1 center of circle of product installation disk
Data processing terminal；Target corresponding with the quantity of product installation position 4 is fixed in each compensated chamber；Packet in the middle part of each compensated chamber
A working position is included, when product installation disk 1 is located at working position, product installs disk 1 and is sequentially connected with rotating mechanism 8, rotation
Mechanism 8 connects controller；The circumferential direction that each target 4 of current compensated chamber installs disk 1 along product is uniformly distributed in product installation circle
The outside of disk 1, and the distance in each target 4 to 1 center of circle of product installation disk is different, each product installation position position can be with each target 4
Position corresponds to.
In the present embodiment, it includes an accumulator that product, which installs disk 1, and accumulator is electrically connected with each product installation position.Product
Installation position uses the structure of slot.
Product installs the cooperation of disk 1, rotating mechanism 8 and multiple targets 4 so that need to only rotate product installation disk 1 i.e.
The adjustment that a variety of distances between product and target 4 during compensation is examined can be achieved, no longer needs to repeat mounting and adjusting target in rectilinear direction
Position, significantly simplify the flow of compensation.In addition it is examined, it can be achieved that being carried out at the same time compensation to multiple products simultaneously, substantially
Degree improves the efficiency of detection, and has saved overall installation space.
By statistics, only need can be completed 12 within 84 seconds using the compensation detection of the device into line sensor of the present embodiment
The compensation of product, average each product compensation have been used 7 seconds, and 15 times, and identical production are shortened compared to the conventional existing method time
Under energy, human cost can equally save 15 times.In addition, originally one product of test needs 18 square metres, and use this implementation
12 products of device to test of example only need 22 square metres of equipment space, remote device in the air, not to influence lower section
Production line is built, and the utilization rate in workshop space is increased substantially.
Compensated chamber is formed in the top of shell 5；Elevating mechanism 7 is set to transmission rail mechanism 6；Rotating mechanism 8 is fixed on
The top of elevating mechanism 7, the position of elevating mechanism 7 is corresponding with the position of compensated chamber, and rotating mechanism 8 can rise to working position；Production
Product installation disk 1 is set up in transmission rail mechanism 6.
Compensated chamber be formed in shell 5 top can efficiently use workshop top clear area space, improve space
Utilization rate, lower section can arrange the devices such as production line as needed so that the layout in workshop is more reasonable.
Transmission rail mechanism 6 includes that two first conveyer belts 61 and one first transmit motor 62, the first conveyer belt 61 and first
Driving motor 62 is sequentially connected, and product installation disk 1 is set up on two first conveyer belts 61；Elevating mechanism 7 is located at two first and passes
It send between band 61.In other embodiments, multigroup transmission rail mechanism 6 can be used, and light is set in 61 outside of the first conveyer belt
Electric transducer will send the instruction of waiting to the first conveyer belt of previous group 61 as having product to exist on current first conveyer belt 61.
If detecting that no product exists, the first conveyer belt 61 of previous group can transmit product to be measured and come.
Dipped beam compensated chamber 21 and distance light compensated chamber 3 are located at the top at 61 both ends of the first conveyer belt；Two elevating mechanisms 7
Position is corresponding with the position of two compensated chambers respectively.
Refer to Fig. 5, in the present embodiment, elevating mechanism 7 corresponding with dipped beam compensated chamber 21 is led including a cylinder 71 and one
To holder, guiding trestle includes a pedestal 72, multiple guide rods 73 and a top plate 74, the bottom on guide rod 73 top and top plate 74
Fixed, pedestal 72 vertically forms multiple guide channels, and guide rod 73 can be plugged along guide channel axially reciprocating
In in guide channel, rotating mechanism 8 is fixed on top plate 74, and the bottom surface of top plate 74 and the telescopic rod of cylinder 71 are fixed.
Rotating mechanism 8 includes a turntable 81, a transmission component and a driving motor 82, and turntable 81 passes through transmission component and biography
Dynamic motor 82 is sequentially connected, and driving motor 82 connects controller.
Refer to Fig. 7, in the present embodiment, elevating mechanism 7 corresponding with distance light compensated chamber includes a lifter plate 75, two second
Conveyer belt 76 and one second transmission motor 77, the vertically parallel laying of the second conveyer belt 76 are simultaneously passed with the second transmission motor 77
Dynamic connection, lifter plate 75, which is connected to, to be fixed between two second conveyer belts 76, and rotating mechanism 8 is fixed on lifter plate 75.
Fig. 2, Fig. 3 and Fig. 8 are please referred to, a kind of sensor based on the utility model of the utility model compensates detection automatically
The sensor automatic compensation detecting method of device, including step：
S1：12 products are respectively arranged in the card slot for 12 product installation positions that product installs disk 1, and connect
Line, the accumulator that product installs disk 1 are powered to product and signal lamp.After employee confirms that installation is complete, acknowledgement key is pressed, is entered
Next step.
S2：Product installation disk 1 is moved to a working position；In the process of moving, it can charge a battery.
Product installation disk 1 is sent to 7 top of elevating mechanism by transmission rail mechanism 6, and then elevating mechanism 7 pacifies product
The working position for filling top to compensated chamber on disk 1, in uphill process, the accumulator that disk 1 can be installed to product charges.
S3：Test is compensated to product installation disk 1.
In the present embodiment, S3 further comprises step：
S301：Rotation installation disk is to an initial angle, at this point, each product installation position is corresponding with 4 position of a target respectively；
S302：Data processing terminal reads the id information of product；
S303：Judge whether id information meets current test request；Such as meet, data processing terminal sends one to controller
Confirm instruction, continues subsequent step；It does not meet such as, data processing terminal sends a false command to controller, and controller receives
It shuts down and alarms after to false command, end step；
S304：Controller receives and sends a compensating instruction to data processing terminal after confirmation instructs；
S305：Data processing terminal controls each product and is compensated with corresponding target 4, and obtains offset data；
S306：After the completion of compensation, data processing terminal sends a compensation to controller and completes instruction；
S307：Controller controls rotating mechanism and rotates fixed angle to a preset direction；
S308：Step S305~S307 is repeated, until all products complete the compensation with all targets 4；
S309：By product installation disk 1 rotation to initial angle, data processing terminal controls each product and corresponding target 4
It compensates, and obtains offset data；
S310：Complete compensating test.
After completing compensating test, 7 times general who has surrendered's product installation disks 1 of elevating mechanism are set up in transmission rail mechanism 6 again
On.
S4：When there are a plurality of compensated chambers, judge whether the compensated chamber for needing also exist for compensating test；If any, by
Product installation disk 1 is moved to the working position and return to step S3 of next compensated chamber, otherwise end step.
The utility model is described in detail above in association with attached drawing embodiment, those skilled in the art can root
Many variations example is made to the utility model according to above description.Thus, certain details in embodiment should not be constituted to this practicality
Novel restriction, the utility model will be using the ranges that the appended claims define as the scope of protection of the utility model.
Claims (7)
1. a kind of automatic compensation detecting device of sensor, which is characterized in that install disk, at least a whirler including a product
Structure, a controller, multiple targets, a data processing terminal and an at least compensated chamber；The product installation disk includes multiple productions
Product installation position, the product installation position are distributed in the periphery of product installation disk, each adjacent two product installation position with
The product installation circle disk center forms the central angle of a fixed angle, and it is whole that the product installation position connects the data processing
End；The target corresponding with the quantity of product installation position is fixed in each compensated chamber；Each compensated chamber
Middle part includes a working position, when product installation disk is located at the working position, the product installation disk and the rotation
Rotation mechanism is sequentially connected, and the rotating mechanism connects the controller；Each target of presently described compensated chamber is along the production
The circumferential direction of product installation disk is uniformly distributed in the outside of the product installation disk, and each target is installed to the product and justified
The distance in the disk center of circle is different, and each product installation position position can be corresponding with each target placement.
2. the automatic compensation detecting device of sensor according to claim 1, which is characterized in that further include a shell, at least
One transmission rail mechanism and at least an elevating mechanism；The compensated chamber is formed in the top of the shell；The elevating mechanism is set
It is placed in the transmission rail mechanism；The rotating mechanism is fixed on the top of the elevating mechanism, the position of the elevating mechanism
It is corresponding with the position of the compensated chamber, and the rotating mechanism can rise to the working position；The product installation circular disk rack is set to
In the transmission rail mechanism.
3. the automatic compensation detecting device of sensor according to claim 2, which is characterized in that transmission rail mechanism packet
Two first conveyer belts and one first transmission motor are included, first conveyer belt is sequentially connected with first driving motor, described
Product is installed circular disk rack and is set on two first conveyer belts；The elevating mechanism is between two first conveyer belts.
4. the automatic compensation detecting device of sensor according to claim 3, which is characterized in that the elevating mechanism includes one
Cylinder and a guiding trestle, the guiding trestle include a pedestal, multiple guide rods and a top plate, the guide rod top and institute
The bottom for stating top plate is fixed, and the pedestal vertically forms multiple guide channels, and the guide rod can lead to along described be oriented to
It is inserted in the guide channel to road axially reciprocating, the rotating mechanism is fixed on the top plate, the bottom of the top plate
Face and the telescopic rod of the cylinder are fixed；
Or the elevating mechanism includes a lifter plate, two second conveyer belts and one second transmission motor, second conveyer belt edge
The parallel laying of vertical direction is simultaneously connect with the second transmission motor drive, and the lifter plate, which is connected to, is fixed on two described second
Between conveyer belt, the rotating mechanism is fixed on the lifter plate.
5. the automatic compensation detecting device of sensor according to claim 4, which is characterized in that the rotating mechanism includes one
Turntable, a transmission component and a driving motor, the turntable are sequentially connected by the transmission component and the driving motor, institute
It states driving motor and connects the controller.
6. the automatic compensation detecting device of sensor according to claim 5, which is characterized in that including two compensated chambers and
Two elevating mechanisms, the compensated chamber include a dipped beam compensated chamber and a distance light compensated chamber, the dipped beam compensated chamber and described
Distance light compensated chamber is located at the top at first conveyer belt both ends；The position of two elevating mechanisms respectively with two benefits
The position for repaying room corresponds to.
7. the automatic compensation detecting device of sensor according to claim 6, which is characterized in that the product installs disk packet
An accumulator is included, the accumulator is electrically connected with each product installation position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820031216.8U CN207730181U (en) | 2018-01-09 | 2018-01-09 | The automatic compensation detecting device of sensor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820031216.8U CN207730181U (en) | 2018-01-09 | 2018-01-09 | The automatic compensation detecting device of sensor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207730181U true CN207730181U (en) | 2018-08-14 |
Family
ID=63085275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820031216.8U Withdrawn - After Issue CN207730181U (en) | 2018-01-09 | 2018-01-09 | The automatic compensation detecting device of sensor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107957256A (en) * | 2018-01-09 | 2018-04-24 | 上海兰宝传感科技股份有限公司 | The automatic compensation detecting device of sensor and method |
-
2018
- 2018-01-09 CN CN201820031216.8U patent/CN207730181U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107957256A (en) * | 2018-01-09 | 2018-04-24 | 上海兰宝传感科技股份有限公司 | The automatic compensation detecting device of sensor and method |
| CN107957256B (en) * | 2018-01-09 | 2024-02-13 | 上海兰宝传感科技股份有限公司 | Automatic compensation detection device and method for sensor |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20180814 Effective date of abandoning: 20240213 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20180814 Effective date of abandoning: 20240213 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |