CN207721074U - A kind of cake production automatic mortar injection forming device - Google Patents
A kind of cake production automatic mortar injection forming device Download PDFInfo
- Publication number
- CN207721074U CN207721074U CN201820019132.2U CN201820019132U CN207721074U CN 207721074 U CN207721074 U CN 207721074U CN 201820019132 U CN201820019132 U CN 201820019132U CN 207721074 U CN207721074 U CN 207721074U
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- slip casting
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- roller bearing
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- roller
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Abstract
The utility model discloses a kind of cake production automatic mortar injection forming devices, engine base, conveying mechanism, slip casting mechanism, storaging bucket and feed pipe, conveying mechanism is arranged on organic block, and the top of slip casting mechanism setting and conveying mechanism, conveying mechanism includes supporting rack, conveyer belt and baking tray;Slip casting mechanism includes slip casting slot, the interior parallel of injection pot inside slip casting slot is equipped with active roller bearing and driven roller bearing, one end of active roller bearing is connected with drive sprocket and motor, one end of driven roller bearing is connected with and driven sprocket, active slip casting roller is installed on active roller bearing, driven slip casting roller is installed on driven roller bearing, the bottom of slip casting slot is movably installed with cutting plate, multiple grouting ports are machined on cutting plate, each grouting port bottom is equipped with grouting nozzle.The present apparatus one is that the speed of slip casting is fast, and slip casting efficiency is low, once can simultaneously the multiple cake molds of slip casting;Second is that shot is easy to control;Third, the slip casting demand of different size cake mold can be met.
Description
Technical field
The utility model belongs to food processing equipment technical field, and in particular to a kind of cake production automatic mortar injection forming
Device.
Background technology
Cake needs first to stir into the raw materials such as flour, egg, sugar, oil by agitating device in proportion in the production process
Then batter stirring is dismissed with dismissing device, so that batter is generated and bubble and be uniformly mixed, then slip casting conveying by batter
To fire
Machine.Grouting with plunger is an important manufacturing procedure of cake production, and the slip casting of traditional cake relies primarily on manual system
Make, without corresponding process equipment, so the product matter processed differs, relies primarily on the experience progress for making master worker, production
Measure low, efficiency is low, large batch of can not produce.Currently, in order to meet the automated production process of cake as soon as possible, in the market
There are some row cake automatic grouting machines, existing cake is filled with pulp grinder and is mainly made of multiple shot sleeves, passed through automatically
Cylinder pushes injection putter to outpour the starch adhesive in shot sleeve, although this slip casting machine improves production in certain degree
Efficiency, but one be in the actual use process the complicated of equipment, the high failure rate of equipment, the later stage uses, repair
Cost it is higher, second is that using cylinder slip casting, grouting amount cannot be not only accurately controlled during slip casting, after slip casting in baking tray
The non-uniform phenomenon of cake deal, and the starch adhesive after slip casting in baking tray easy tos produce a large amount of bubble so that the egg after baking
Cake will produce many holes, influence the quality and quality of cake, third, it is fixed when the position of injection tube, if needing to be perfused
The cake of different size and size, injection tube cannot meet the needs of slip casting.Therefore, a kind of structure design conjunction is developed
Reason, it is easy to operate, can automatic ration slip casting, slip casting effect be good, using flexible, the cake slip casting that a variety of different sizes can be met
The cake production of demand is desirability with automatic mortar injection forming device.
Invention content
The purpose of this utility model is to provide it is a kind of it is reasonable in design, easy to operate, being capable of automatic ration slip casting, note
Slurry effect is good, cake production of using flexible, the cake slip casting demand that can meet a variety of different sizes is filled with automatic mortar injection forming
It sets.
The purpose of this utility model is achieved in that including engine base, conveying mechanism, slip casting mechanism, storaging bucket and feeding
Pipe, conveying mechanism are arranged on organic block, the top of slip casting mechanism setting and conveying mechanism, and conveying mechanism includes supporting rack, conveying
Band and baking tray, supporting rack are symmetricly set on the both sides of engine base, and conveyer belt is installed on two supporting racks, and baking tray is placed on conveyer belt
On;Slip casting mechanism includes slip casting slot and motor, and slip casting slot is internally provided with injection pot, and the cross sectional shape of injection pot is in ellipse
The interior parallel of shape, injection pot is equipped with active roller bearing and driven roller bearing, and one end of active roller bearing is mounted on note by bearing block
Stock tank, the other end stretch out slip casting slot and are connected with drive sprocket, and drive sprocket is mounted in the shaft of motor, one end of driven roller bearing
It is mounted on slip casting slot by bearing block, other end stretching slip casting slot is connected with and driven sprocket, drive sprocket are logical with driven sprocket
Chain drive connection is crossed, active slip casting roller is installed on active roller bearing, driven slip casting roller is installed, storaging bucket is solid on driven roller bearing
Top of the Dingan County loaded on slip casting slot is simultaneously connected to injection pot, and feed pipe is arranged in the top of storaging bucket, the bottom activity of slip casting slot
Cutting plate is installed, multiple grouting ports being connected to injection pot are machined on cutting plate, each grouting port bottom is equipped with
Grouting nozzle is equipped with solenoid electric valve on grouting nozzle.
The slip casting mechanism design of the utility model is novel, is squeezed using the rotation of active slip casting roller and driven slip casting roller, energy
It is enough that the starch adhesive entered in injection pot is uniformly expressed in each grouting port of cutting plate, due to the presence of cutting plate, starch adhesive
Will not directly quickly from grouting port flow out, but starch adhesive between cutting plate and active slip casting roller and driven slip casting roller there are one
Gentle transient process can ensure that stock discharge is smooth during extruding, be easy to be accurately controlled grouting amount, pass through,
Cutting plate is to be detachably connected with slip casting slot, can meet different size by replacing the cutting plate of different specification size in this way
The slip casting demand of the cake of size, replacement is flexible, use cost is low.The present apparatus is compared with existing, first, the speed of slip casting is fast, note
Starch it is efficient, once can simultaneously the multiple cake molds of slip casting;Second is that shot is easy to control, the precision of slip casting is high, slip casting mechanism with
Conveying device is used cooperatively, and can realize automated production, significantly improves the efficiency of production, third, according to the size of baking tray
And the different of shape require, and can manufacture the cutting plate of different size, to use the slip casting demand of different size cake size,
It is applied widely, use easy to spread.
Description of the drawings
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the side view cutaway drawing of the utility model;
In figure:1- engine bases, 2- supporting racks, 3- baffles, 4- solenoid electric valves, 5- slip casting slots, 6- storaging buckets, 7- de-bubble boxes,
8- support plates, 9- first go to indulge in serfing the Net, 10- sub-feed tubes, 11- tremie pipes, and 12- second goes to indulge in serfing the Net, 13- liquid separating ports, 14- feed pipes,
15- motors, 16- drive sprockets, 17- active slip casting rollers, 18- grouting ports, 19- active roller bearings, 20- cutting plates, 21- grouting nozzles,
22- baking trays, 23- conveyer belts, 24- gaskets, the driven slip casting rollers of 25-, the driven roller bearings of 26-, 27- injection pots.
Specific implementation mode
The utility model will be further described below with reference to the accompanying drawings, but is not subject in any way to the utility model
Limitation belongs to the scope of protection of the utility model based on any changes and modifications made by the utility model introduction.
As shown in Fig. 1~2, the utility model includes engine base 1, conveying mechanism, slip casting mechanism, storaging bucket 6 and feed pipe 14,
On the conveying mechanism setting organic block 1, the top of slip casting the mechanism setting and conveying mechanism, the conveying mechanism includes branch
Support 2, conveyer belt 23 and baking tray 22, support frame as described above 2 are symmetricly set on the both sides of engine base 1, and the conveyer belt 23 is installed on two
On supporting rack 2, the baking tray 22 is placed on conveyer belt 23;The slip casting mechanism includes slip casting slot 5, and the slip casting mechanism includes
Slip casting slot 5 and motor 15, the slip casting slot 5 are internally provided with injection pot 27, and the cross sectional shape of the injection pot 27 is in ellipse
The interior parallel of shape, the injection pot 27 is equipped with active roller bearing 19 and driven roller bearing 26, and one end of the active roller bearing 19 is logical
It crosses bearing block and is mounted on slip casting slot 5, the other end stretches out slip casting slot 5 and is connected with drive sprocket 16, and drive sprocket 16 is mounted on motor
In 15 shaft, one end of the driven roller bearing 26 is mounted on slip casting slot 5 by bearing block, and the other end stretches out slip casting slot 5 and connects
Have and driven sprocket, the drive sprocket 16 are connect with driven sprocket by chain drive, is equipped on the active roller bearing 19
Active slip casting roller 17 is equipped with driven slip casting roller 25 on the driven roller bearing 26, and the storaging bucket 6 is fixedly installed in slip casting slot 5
Top and be connected to injection pot 27, the feed pipe 14 is arranged in the top of storaging bucket 6, the bottom activity of the slip casting slot 5
Cutting plate 20 is installed, multiple grouting ports 18 being connected to injection pot 27 are machined on the cutting plate 20, each slip casting
18 bottoms of mouth are equipped with grouting nozzle 21, and solenoid electric valve 4 is equipped on grouting nozzle 21.
The application method of the present apparatus is, the starch adhesive of allotment is first sent into storaging bucket 6 by feed pipe 14, and starch adhesive is from storaging bucket
6 bottom is flowed into injection pot 27, at this point, motor 15 drives active slip casting roller 17 and driven slip casting roller 25 to rotate certain angle
Degree so that it is uniform under the squeezing action of active slip casting roller 17 and driven slip casting roller 25, quantitative to enter the starch adhesive in injection pot 27
Downward transmission, after the shunting by cutting plate 20, be flowed into each grouting port 18 of cutting plate 20, the roller of active slip casting at this time
17 and driven slip casting roller 25 stop operating, and enter injection pot 27 in starch adhesive be deposited in active slip casting roller 17 and driven slip casting roller
25 top, at this point, conveyer belt 23 drives baking tray 22 to move forward, when the row cake mold on the cake mold in baking tray 22 is in
When the underface of grouting nozzle 21, conveyer belt 23 is out of service, while controlling the solenoid electric valve 4 on grouting nozzle 21 and opening completely,
The quantitative starch adhesive entered in grouting port 18 can be expressed into the cake mold of baking tray 22 by grouting nozzle 21, complete a row egg
The grouting works of cake mould, after a row cake mold is in the milk, the solenoid electric valve 4 controlled on grouting nozzle 21 is closed, and is repeated above-mentioned
Action, you can be automatically performed the automatic grouting work of cake, for the present apparatus due to the presence of cutting plate 20, starch adhesive will not be directly fast
The slave grouting port 18 of speed flows out, but there are one flat between cutting plate 20 and active slip casting roller 17 and driven slip casting roller 25 for starch adhesive
Slow transient process can ensure that stock discharge is smooth during extruding, be easy to be accurately controlled grouting amount, while sub-material
Plate 20 is installed with 5 activity of slip casting slot, is required according to the difference of the size and shape of baking tray 22, can be manufactured the sub-material of different size
Plate 20, to use the slip casting demand of different size cake size, to meet the slip casting demand of plurality of specifications cake mold.
Due to being inevitably full of a large amount of bubble in the starch adhesive after the conveying of feed pipe 14, in order to not influence slip casting
The grouting amount of mechanism and the mouthfeel after baking are provided with de-bubble mechanism, the defoaming machine between the storaging bucket 6 and feed pipe 14
Structure includes the de-bubble box 7 of upper opening, and the de-bubble box 7 is fixed on 1 top of engine base, and the de-bubble box 7 is internally provided with the
One goes to indulge in serfing the Net 9, and described first, which goes to indulge in serfing the Net, 9 is placed on by 8 activity of support plate in de-bubble box 7, the top setting of the de-bubble box 7
There are the sub-feed tube 10 being connected to feed pipe 14, the bottom of the sub-feed tube 10 to be provided with multiple liquid separating ports 13, the de-bubble box 7
Bottom is provided with tremie pipe 11, and going to indulge in serfing the Net by sub-feed tube 10 and first 9 is used cooperatively, and can effectively remove in starch adhesive
Bubble.
In order to further improving the effect of de-soak, it is equipped with second in the tremie pipe 11 and goes to indulge in serfing the Net 12.
Cutting plate 20 may be used with slip casting slot 5 and be threadedly coupled, it is preferable that the two bottom sides of the slip casting slot 5 symmetrically add
Work has dovetail groove, the both ends of the cutting plate 20 to be machined with the dovetail part to match with dovetail groove, and the dovetail part is inserted into swallow
In stern notch, in order to avoid the starch adhesive material leakage in injection pot 27, it is filled with gasket 24 in the junction of dovetail part and dovetail groove, it is close
The setting of packing 24 can ensure the leakproofness of cutting plate 20 and slip casting slot 5, and the phenomenon that avoiding material leakage occurs.
In order to further improve the precision of slip casting, the outer surface of the active slip casting roller 17 and driven slip casting roller 25
Along being respectively arranged with multiple semicircular protrusions on the axial direction of active slip casting roller 17 and driven slip casting roller 25, and it is described
The interlaced arrangement of protrusion on active slip casting roller 17 and driven 25 outer surface of slip casting roller.
During conveying baking tray 22, baking tray 22 moves conveyer belt 23 in order to prevent, the branch of 23 both sides of the conveyer belt
Baffle 3 is provided on support on the transmission direction along conveyer belt 23, the inside setting of the baffle 3 is fluted, described roasting
The both sides of disk 22 are provided with the inserted block of evagination, and the inserted block is inserted into groove, pass through the limited positioning of baking plate 22, Neng Gourang
Cake mold in baking tray 22 is accurately positioned with grouting nozzle 21, to ensure the effect and quality of slip casting.
Claims (6)
1. a kind of cake production automatic mortar injection forming device, including engine base(1), conveying mechanism, slip casting mechanism, storaging bucket(6)
And feed pipe(14), it is characterised in that:Organic block is arranged in the conveying mechanism(1)On, the slip casting mechanism is arranged in conveyer
The top of structure, the conveying mechanism include supporting rack(2), conveyer belt(23)And baking tray(22), support frame as described above(2)It is symmetrical arranged
In engine base(1)Both sides, the conveyer belt(23)It is installed on two supporting racks(2)On, the baking tray(22)It is placed on conveyer belt
(23)On;The slip casting mechanism includes slip casting slot(5)And motor(15), the slip casting slot(5)Be internally provided with injection pot
(27), the cross sectional shape of the injection pot (27) is in ellipticity, the injection pot(27)Interior parallel active roller bearing is installed
(19)With driven roller bearing(26), the active roller bearing(19)One end by bearing block be mounted on slip casting slot(5), other end stretching
Slip casting slot(5)It is connected with drive sprocket(16), drive sprocket(16)Mounted on motor(15)Shaft on, the driven roller bearing
(26)One end by bearing block be mounted on slip casting slot(5), other end stretching slip casting slot(5)It is connected with and driven sprocket, it is described
Drive sprocket(16)It is connect by chain drive with driven sprocket, the active roller bearing(19)On active slip casting roller is installed
(17), the driven roller bearing(26)On driven slip casting roller is installed(25), the storaging bucket(6)It is fixedly installed in slip casting slot(5)
Top and and injection pot(27)Connection, the feed pipe(14)It is arranged in storaging bucket(6)Top, the slip casting slot(5)'s
Bottom is movably installed with cutting plate(20), the cutting plate(20)On be machined with multiple and injection pot(27)The grouting port of connection
(18), each grouting port(18)Bottom is equipped with grouting nozzle(21), grouting nozzle(21)On solenoid electric valve is installed(4).
2. a kind of cake production automatic mortar injection forming device according to claim 1, it is characterised in that:The storaging bucket
(6)With feed pipe(14)Between be provided with de-bubble mechanism, the de-bubble mechanism includes the de-bubble box of upper opening(7), described to remove
Steep box(7)It is fixed on engine base(1)Top, the de-bubble box(7)Be internally provided with and first go to indulge in serfing the Net(9), first de-soak
Net(9)Pass through support plate(8)Activity is placed on de-bubble box(7)It is interior, the de-bubble box(7)Top be provided with and feed pipe(14)
The sub-feed tube of connection(10), the sub-feed tube(10)Bottom be provided with multiple liquid separating ports(13), the de-bubble box(7)Bottom
It is provided with tremie pipe(11).
3. a kind of cake production automatic mortar injection forming device according to claim 2, it is characterised in that:The tremie pipe
(11)Second is inside equipped with to go to indulge in serfing the Net(12).
4. a kind of cake production automatic mortar injection forming device according to claim 1, it is characterised in that:The slip casting slot
(5)Two bottom sides be symmetrily processed with dovetail groove, the cutting plate(20)Both ends be machined with the dovetail to match with dovetail groove
Portion, the dovetail part are inserted into dovetail groove, and are filled with gasket in the junction of dovetail part and dovetail groove(24).
5. a kind of cake production automatic mortar injection forming device according to claim 1, it is characterised in that:The active note
Starch roller(17)With driven slip casting roller(25)Outer surface along active slip casting roller(17)With driven slip casting roller(25)Axial direction side
It is respectively arranged with multiple semicircular protrusions, and the active slip casting roller upwards(17)With driven slip casting roller(25)On outer surface
The interlaced arrangement of protrusion.
6. a kind of cake production automatic mortar injection forming device according to claim 1, it is characterised in that:The conveyer belt
(23)Along conveyer belt on the supporting rack of both sides(23)Transmission direction on be provided with baffle(3), the baffle(3)Inside
Fluted, the baking tray is set(22)Both sides be provided with the inserted block of evagination, the inserted block is inserted into groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820019132.2U CN207721074U (en) | 2018-01-05 | 2018-01-05 | A kind of cake production automatic mortar injection forming device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820019132.2U CN207721074U (en) | 2018-01-05 | 2018-01-05 | A kind of cake production automatic mortar injection forming device |
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Publication Number | Publication Date |
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CN207721074U true CN207721074U (en) | 2018-08-14 |
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ID=63085139
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CN201820019132.2U Active CN207721074U (en) | 2018-01-05 | 2018-01-05 | A kind of cake production automatic mortar injection forming device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109566684A (en) * | 2018-12-29 | 2019-04-05 | 许昌市米格智能食品机器人有限公司 | A kind of food production slip casting machine and bread forming production line |
CN110024946A (en) * | 2019-04-25 | 2019-07-19 | 浙江善蒸坊食品股份有限公司 | A kind of steamed sponge cake automatic slurring system and its grouting method |
CN111345329A (en) * | 2020-03-20 | 2020-06-30 | 王显辉 | Core-filling forming process device for ring-core biscuits and using method |
CN114304202A (en) * | 2021-12-31 | 2022-04-12 | 浙江山山家食品产业发展有限公司 | Bread processing equipment and processing method |
-
2018
- 2018-01-05 CN CN201820019132.2U patent/CN207721074U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109566684A (en) * | 2018-12-29 | 2019-04-05 | 许昌市米格智能食品机器人有限公司 | A kind of food production slip casting machine and bread forming production line |
CN109566684B (en) * | 2018-12-29 | 2024-01-30 | 许昌市米格智能食品机器人有限公司 | Slip casting machine for food production and bread forming production line |
CN110024946A (en) * | 2019-04-25 | 2019-07-19 | 浙江善蒸坊食品股份有限公司 | A kind of steamed sponge cake automatic slurring system and its grouting method |
CN110024946B (en) * | 2019-04-25 | 2022-08-09 | 浙江善蒸坊食品股份有限公司 | Steamed sponge cake automatic grouting system and grouting method thereof |
CN111345329A (en) * | 2020-03-20 | 2020-06-30 | 王显辉 | Core-filling forming process device for ring-core biscuits and using method |
CN114304202A (en) * | 2021-12-31 | 2022-04-12 | 浙江山山家食品产业发展有限公司 | Bread processing equipment and processing method |
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