CN105211788B - Intelligent betel nut marinating machine - Google Patents
Intelligent betel nut marinating machine Download PDFInfo
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- CN105211788B CN105211788B CN201510782115.5A CN201510782115A CN105211788B CN 105211788 B CN105211788 B CN 105211788B CN 201510782115 A CN201510782115 A CN 201510782115A CN 105211788 B CN105211788 B CN 105211788B
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- bittern
- hopper
- valve
- spotting
- betel nut
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Abstract
The invention discloses an intelligent areca-nut bittern spotting machine, which comprises a rack, a hopper, a discharge disc, a transmission device, a vibration device, an bittern spotting device, a placing platform and a sequencing device, wherein the hopper, the discharge disc, the transmission device, the vibration device, the bittern spotting device and the placing platform are arranged on the rack; the scraping device comprises a strickle and a driving motor thereof, the strickle is arranged above the discharge disc and positioned between the guide member and the brine adding device, and the brine adding device mainly comprises a brine adding valve; the areca falls to the conveying on the discharge tray along guide member in the hopper, and in the combined action of vibrating device and strickle in the conveyer process the areca gets into each areca holding tank on the discharge tray, and the conveying after accomplishing the bittern spotting through the bittern spotting device is on the place the platform. Realizes the automatic sorting of the betel nuts and improves the working efficiency.
Description
Technical Field
The invention relates to betel nut processing equipment, in particular to an intelligent betel nut marinating machine.
Background
In the process of processing the betel nut food, the procedure of adding the marinating liquid to the betel nuts is the most delicate and relatively complex. Most of manufacturers at present carry out brine adding through manual operation, a large amount of manpower and material resources are consumed, the working efficiency is low, and the equal amount of brine solution can not be coated on each betel nut; although some manufacturers adopt corresponding equipment to complete the marinating of the areca nuts, the existing intelligent areca nut marinating machine has no reliable material discharging equipment, the orientation of the areca nuts cannot be ensured during blanking, the areca nuts still need to be placed on a material tray one by one through manual arrangement, the working efficiency is low, and the labor intensity is high; adopt corresponding inductor control during the bittern spotting simultaneously, the reliability is not good, the controllability is low, and bittern maldistribution can appear among the bittern spotting process, can't guarantee every out bittern mouth ration and go out bittern, makes the sesame oil obtain equivalent bittern, influences the taste of sesame oil, is unfavorable for market competition.
Disclosure of Invention
The invention aims to provide an intelligent betel nut marinating machine which can realize automatic sequencing of betel nuts, can equally distribute marinating liquid to each marinating nozzle, and simultaneously realizes mechanical control of the flow of the marinating liquid.
The invention discloses an intelligent betel nut bittern spotting machine, which comprises a rack, and a hopper, a discharge disc, a transmission device, a vibration device, an bittern spotting device and a placing platform which are arranged on the rack, wherein the width of the hopper and the width of the discharge disc are both matched with the width of the rack, a plurality of betel nut holding tanks are arranged on the discharge disc in a rectangular array, the discharge disc moves from the hopper to the bittern spotting device along the rack through the transmission device, the hopper is arranged above the discharge disc with a discharge port facing the bittern spotting device, the equipment also comprises a sequencing device arranged between the hopper and the bittern adding device, wherein the sequencing device comprises a guide member and a scraping device, the guide member is provided with a plurality of guide grooves arranged along the moving direction of the discharging disc, the width of each guide groove is smaller than the length of the betel nut, the guide members are obliquely arranged, the high ends of the guide members are connected with the rear side wall of the hopper, and the low ends of the guide members penetrate through the discharging hole of the hopper and extend above the discharging disc; the scraper device comprises a scraper and a driving motor thereof, and the scraper is arranged above the discharging disc and between the guide member and the bittern injection device; the bittern spotting device mainly comprises bittern spotting valves capable of adjusting the flow of bittern and uniformly distributing a plurality of shunt joints;
the areca falls to the conveying on the discharge tray along guide member in the hopper, and in the combined action of vibrating device and strickle in the conveyer process the areca gets into each areca holding tank on the discharge tray, and the conveying after accomplishing the bittern spotting through the bittern spotting device is on the place the platform.
The guide member comprises a rectangular plate and partition plates arranged along the movement direction of the discharge disc, a guide groove is formed between every two adjacent partition plates, and the number of the guide grooves is matched with the number of rows of betel nut containing grooves on the discharge disc; the scraping device is provided with at least two scraping devices which are sequentially arranged along the movement direction of the discharge disc, each scraping device comprises a rotary drum with a rotary shaft at two ends and a plurality of rectangular scraping blades, the rectangular scraping blades are arranged along the axial direction of the rotary shaft in the length direction, and the rotary shaft is arranged on the rack through corresponding bearings and bearing seats.
The number of the strickles is three, six scraping blades are uniformly distributed on a rotating cylinder of each strickle, and the arrangement height of the strickle at the feed hopper end is higher than that of the other two strickles.
The bittern spotting valve comprises a valve body and a valve rod connected in an axial central hole of the valve body, wherein the upper part of the valve body is connected with a bittern inlet joint communicated with the axial central hole, the lower end of the valve body is a shunting head, the lower end of the valve rod is a conical head with a large lower part and a small upper part, a conical section with corresponding taper is arranged at the position, corresponding to the conical head, of the axial central hole of the valve body, a liquid distribution cavity is arranged at the axial center of the shunting head, and a plurality of shunting joints are uniformly distributed on an entity; the brine enters the axial central hole of the valve body from the brine inlet joint and then flows out of the liquid distribution cavity from the liquid distribution head, and the adjustment of the brine flow is realized by the up-and-down movement of the conical head of the valve rod.
The liquid separation cavity comprises an upper end cylindrical section and a lower end adduction conical section, threaded holes for connecting the shunt joints are arranged on the side wall of the conical section along the same circumferential direction, and each shunt joint is connected into the corresponding threaded hole through threads; the upper end of the valve rod is connected with an actuating mechanism which enables the valve rod to reciprocate up and down, the actuating mechanism adopts a double-head cylinder, and the upper end of the valve rod is connected with the head of a lower piston rod of the double-head cylinder; the top end of an upper piston rod of the actuating mechanism is connected with an adjusting nut.
The bittern spotting device also comprises a bittern supply device communicated with the bittern spotting valve, the bittern supply device comprises a bittern barrel, a stirrer, a heater, a safety valve, a flow dividing head and a magnetic pump, the stirrer is clamped in the bittern barrel, the heater is arranged at the bottom of the bittern barrel, the magnetic pump is communicated with the bittern barrel through a pipeline, the safety valve for controlling output pressure is arranged on the pipeline, and after the bittern is stirred and heated in the bittern barrel, the bittern is pumped into the bittern spotting valve through the magnetic pump.
Vibrating device includes vibrating motor, vibrating mass and damping spring, and vibrating motor arranges in the vibrating mass lower part, and the vibrating mass is fixed in through connecting in the damping spring of its bottom in the frame, the upper end of vibrating mass pastes tightly row material dish, damping spring's material is PU.
The conveying device adopts chain transmission, and the power supply adopts servo motor, the frame corresponds row material dish position department is equipped with the guide rail, is connected with the pressure disk piece of restriction row material dish amplitude on the guide rail, arranges the material dish and passes through the chain drive and move on the guide rail.
The pinhole goes out arranging that steamed mouth becomes rectangular array in the frame, two adjacent centre-to-centre distances that the pinhole goes out steamed mouth equals the centre-to-centre distances of two adjacent rows of sesame oil holding tanks on the row material dish, the centre-to-centre distances that two adjacent rows of pinholes go out steamed mouth equals the centre-to-centre distances of two adjacent rows of sesame oil holding tanks on the row material dish.
The intelligent betel nut marinating machine further comprises a bucket elevator, and the bucket elevator conveys betel nuts at a lower position into the hopper.
In the using process of the betel nut arranging device, the betel nuts are conveyed into the hopper through the bucket elevator and then fall onto the guide member, the guide grooves with the width smaller than the length of the betel nuts are uniformly distributed on the guide member, so that the betel nuts fall onto the discharge disc along the length direction of the guide grooves and are conveyed to the brine dropping device, the betel nuts are continuously acted by the vibration device from the moment of being separated from the hopper, the betel nuts enter the betel nut accommodating groove, and meanwhile, a part of the betel nuts outside the betel nut accommodating groove are scraped into the betel nut accommodating groove by the scraping blade when passing through the; the discharging plate continues to move until the areca nuts in the areca nut accommodating groove are positioned below the corresponding pinhole brine outlet nozzle, and brine adding is completed; and then transferred to a temporary placement platform.
Therefore, the automatic sequencing of the betel nuts can be realized without a large amount of manual operation in the whole betel nut marinating process, the working efficiency is improved, the labor intensity is reduced, meanwhile, the marinating device with the marinating valve is used for realizing the same flow of the marinating liquid of each needle hole marinating nozzle by adopting mechanical control, the reliability is good, the controllability is strong, the quantity of the marinating liquid obtained by each betel nut is basically the same, the taste of a finished product is ensured, and the market competitiveness is improved.
Drawings
Fig. 1 is a perspective view of an embodiment of the present invention. (the pipes from the brine supply device to the brine dripping valve and from the brine dripping valve to the brine outlet nozzle of the pinhole are not shown.)
Fig. 2 is an enlarged perspective view of the sorting apparatus of fig. 1.
FIG. 3 is an enlarged side view of the sorting apparatus of FIG. 1.
Fig. 4 is a schematic perspective view of the bittern device shown in fig. 1. (the pipelines from the brine supply device to the brine dripping valve and from the brine dripping valve to the brine outlet nozzle of the needle hole are drawn.)
Fig. 5 is an enlarged schematic view of the longitudinal cross-sectional cut-away of the halogen valve of fig. 1.
Fig. 6 is a schematic view of the internal structure of the brine supply device in fig. 1.
Detailed Description
As shown in fig. 1-6, the invention discloses an intelligent betel nut bittern spotting machine, which comprises a bucket elevator 1, a hopper 2, a sequencing device 3, a discharging disc 4, a transmission device 5, a vibration device 6, a bittern spotting device 7, a placing platform 8 and a pressure disc 9, wherein the sequencing device 3 comprises a guide member 31 and a scraping device 32; the guide member 31 comprises a rectangular plate and partition plates arranged along the moving direction of the discharging disc, guide grooves are formed between every two adjacent partition plates, the number of the guide grooves is matched with the row number of the betel nut containing grooves in the discharging disc 4, the distance between every two adjacent guide grooves is matched with the distance between every two adjacent rows of the betel nut containing grooves, the guide member 31 is obliquely arranged, the high end of the guide member is connected with the rear side wall of the hopper 2, and the low end of the guide member penetrates through the discharging hole to extend above the discharging disc 4. The scraper device 32 comprises three scrapers 321 and a motor 322, the scrapers 321 are arranged above the discharge disc 4 and between the guide plate 31 and the halogen-adding device 7, the motor 322 drives the scrapers 321 to rotate, the scrapers 321 comprise a rotating drum and six rectangular scrapers connected with the rotating drum, the length of the rectangular scrapers is equal to that of the rotating drum, and the width of the rectangular scrapers 321 is not larger than the distance between the rotating drum and the discharge disc 4, wherein the width of the scrapers 321 adjacent to the hopper 2 is smaller than that of the scrapers 321.
The brine adding device 7 comprises a brine adding valve 71, a brine supply device 72 and a plurality of pinhole brine outlet nozzles 73; the brine igniting valve 71 includes a valve body 711, a valve rod 712, and a cylinder 713, and the lower end of the valve rod 712 is a conical head 7121 with a large lower part and a small upper part. In which a valve stem 712 is coupled to an axial center of a valve body 711, a cylinder 713 is disposed above the valve body 711, and a bottom of a piston rod of the cylinder 713 is coupled to a top of a valve stem 2.
The valve body 7111 is sequentially provided with a halogen liquid input section 7111, a flow control section 7112 and a shunt head 7113 from top to bottom, halogen liquid channels are arranged in the halogen liquid input section 7111 and the flow control section 7112, and the outlet end of the halogen liquid channel is a conical section matched with a conical head 7121 at the head of the valve rod 712; the flow divider 7113 is internally provided with a flow dividing cavity which is coaxial with the brine channel and has a central axis, the upper end of the flow dividing cavity is a cylindrical section communicated with the outlet end of the brine channel, the lower end of the flow dividing cavity is an inward-closed conical section, the conical surface of the conical section is provided with a plurality of output ports which are equal in size and same in shape and are arranged along the same circumferential direction, each output port vertically penetrates through the conical surface, and the output ports are all in threaded connection with a flow dividing joint 7114. The top end of a piston rod of the air cylinder 713 is provided with an adjusting nut 714, the air cylinder 713 controls the valve rod 712 to move along a brine channel to control the flow of brine at the shunt joint 7114, and the adjusting nut 714 controls the valve rod 712 to slightly move to realize fine adjustment of the brine flow of each shunt joint 7114 on the head 7113.
The brine supply device 72 comprises a brine barrel 721, a stirrer 722, a heater 723, a safety valve 724, a flow dividing head 725 and a magnetic pump 726, wherein the stirrer 722 is clamped in the brine barrel 721, the heater 723 is arranged at the bottom of the brine barrel 721, the magnetic pump 726 is communicated with the brine barrel 721 through a pipeline, the safety valve 724 for controlling output pressure is arranged on the pipeline, and brine is stirred and heated in the brine barrel 721 and then pumped into the corresponding brine ignition valve 71 through the magnetic pump 726.
Vibrating device 6 includes vibrating motor 61, vibrating mass 63 and damping spring 62, and vibrating motor 61 arranges in vibrating mass 63 lower part, and vibrating mass 63 is fixed in the frame through connecting in the damping spring 62 of its bottom end, and the row of tight material dish 4 is pasted to the upper end of vibrating mass 63, and damping spring 62's material is PU. The transmission device 5 adopts chain transmission, the power source adopts a servo motor, a guide rail is arranged at the position of the rack corresponding to the discharging disc, a pressure disc sheet 9 for limiting the amplitude of the discharging disc is connected on the guide rail, and the discharging disc 4 is driven by a chain to move on the guide rail.
In the using process, firstly, the betel nuts are conveyed into the hopper by the bucket elevator, the betel nuts in the hopper fall onto the guide member, the guide groove with the width smaller than the length of the betel nuts is fully distributed on the guide member, so that the betel nuts fall onto the discharge disc along the length direction of the guide groove, the betel nuts are continuously vibrated by the action of the vibration device in the whole conveying process, the betel nuts respectively enter the corresponding betel nut containing grooves, meanwhile, the discharge disc moves towards the bittern spotting device through chain transmission, and partial betel nuts which do not enter the betel nut containing grooves are scraped into the betel nut containing grooves by the scraping blade when passing through the scraping blade device, so that the betel nuts with the cut surfaces facing upwards are arranged in each betel nut containing groove, and the; the discharging plate continues to move until the areca nuts in the areca nut accommodating groove are positioned below the corresponding pinhole brine outlet nozzle, and brine adding is completed; then is transmitted to a placing platform; the whole bittern spotting process is completed.
Therefore, through the application of the areca nut marinating device, the automatic sorting of the areca nuts can be realized without a large amount of manual operation in the areca nut marinating process, the working efficiency is improved, the labor intensity is reduced, in addition, the mechanical control of the flow of marinating liquid is realized through the marinating device with the marinating valve, the reliability is good, the controllability is strong, the same flow of the marinating liquid of each needle hole marinating nozzle is ensured, the amount of the marinating liquid obtained by each areca nut is basically the same, the taste of a finished product is ensured, and the market competitiveness is improved.
Claims (7)
1. The utility model provides an intelligence sesame oil bittern adding machine, includes the frame and arranges hopper, row material tray, transmission device, vibrating device, bittern adding device and place the platform on it, the width of hopper and row material tray all matches in the frame width, arrange into rectangular array on row material tray and arrange a plurality of sesame oil holding tanks, row material tray passes through transmission device and moves from the hopper to bittern adding device along the frame, the hopper sets up with the discharge gate towards bittern adding device and arranges in row material tray top, its characterized in that: the equipment also comprises a sequencing device arranged between the hopper and the bittern adding device, wherein the sequencing device comprises a guide member and a scraping device, the guide member is provided with a plurality of guide grooves arranged along the movement direction of the discharging disc, the width of each guide groove is smaller than the length of the betel nut, the guide members are obliquely arranged, the high ends of the guide members are connected with the rear side wall of the hopper, and the low ends of the guide members penetrate through the discharging hole of the hopper and extend above the discharging disc; the scraper device comprises a scraper and a driving motor thereof, and the scraper is arranged above the discharging disc and between the guide member and the bittern injection device; the bittern spotting device comprises a bittern spotting valve which can adjust the flow of bittern and is uniformly provided with a plurality of shunt joints; the bittern spotting valve comprises a valve body and a valve rod connected in an axial central hole of the valve body, wherein the upper part of the valve body is connected with a bittern inlet joint communicated with the axial central hole, the lower end of the valve body is a shunting head, the lower end of the valve rod is a conical head with a large lower part and a small upper part, a conical section with corresponding taper is arranged at the position, corresponding to the conical head, of the axial central hole of the valve body, a liquid distribution cavity is arranged at the axial center of the shunting head, and a plurality of shunting joints are uniformly distributed on an; the brine enters the axial central hole of the valve body from the brine inlet joint, enters the liquid distribution cavity and then flows out from the liquid distribution head, and the adjustment of the brine flow is realized by the up-and-down movement of the conical head of the valve rod; the betel nuts fall onto the discharge disc from the hopper along the guide member for conveying, enter each betel nut accommodating groove on the discharge disc under the combined action of the vibrating device and the strickle in the conveying process, are subjected to bittern spotting through the bittern spotting device and are conveyed onto the placing platform; the scraping device is provided with at least two slicers which are sequentially arranged along the movement direction of the discharge disc, each slicer comprises a rotary drum with a rotary shaft at two ends and a plurality of rectangular scraping blades, and the rotary shafts are arranged on the rack through corresponding bearings and bearing seats; the number of the strickles is three, six scraping blades are uniformly distributed on a rotary drum of each strickle, and the arrangement height of the strickle at the hopper end is higher than that of the other two strickles; the width of the scraping blade on the slicers adjacent to the hopper is smaller than the width of the scraping blades on the other two slicers.
2. The intelligent betel nut marinating machine according to claim 1, wherein: the liquid separation cavity comprises an upper end cylindrical section and a lower end adduction conical section, threaded holes for connecting the shunt joints are arranged on the side wall of the conical section along the same circumferential direction, and each shunt joint is connected into the corresponding threaded hole through threads; the upper end of the valve rod is connected with an actuating mechanism which enables the valve rod to reciprocate up and down, the actuating mechanism adopts a double-head cylinder, and the upper end of the valve rod is connected with the head of a lower piston rod of the double-head cylinder; the top end of an upper piston rod of the actuating mechanism is connected with an adjusting nut.
3. The intelligent betel nut marinating machine according to claim 1, wherein: the bittern spotting device also comprises a bittern supply device communicated with the bittern spotting valve, the bittern supply device comprises a bittern barrel, a stirrer, a heater, a safety valve, a flow dividing head and a magnetic pump, the stirrer is clamped in the bittern barrel, the heater is arranged at the bottom of the bittern barrel, the magnetic pump is communicated with the bittern barrel through a pipeline, the safety valve for controlling output pressure is arranged on the pipeline, and after the bittern is stirred and heated in the bittern barrel, the bittern is pumped into the bittern spotting valve through the magnetic pump.
4. The intelligent betel nut marinating machine according to claim 1, wherein: vibrating device includes vibrating motor, vibrating mass and damping spring, and vibrating motor arranges in the vibrating mass lower part, and the vibrating mass is fixed in through connecting in the damping spring of its bottom in the frame, the upper end of vibrating mass pastes tightly row material dish, damping spring's material is PU.
5. The intelligent betel nut marinating machine according to claim 4, wherein: the conveying device adopts chain transmission, and the power supply adopts servo motor, the frame corresponds row material dish position department is equipped with the guide rail, is connected with the pressure disk piece of restriction row material dish amplitude on the guide rail, arranges the material dish and passes through the chain drive and move on the guide rail.
6. The intelligent betel nut marinating machine according to claim 1, wherein: the pinhole goes out arranging that steamed mouth becomes rectangular array in the frame, the centre-to-centre spacing that two adjacent pinholes go out steamed mouth equals the centre-to-centre spacing of two adjacent lines of sesame oil holding tanks on the row charging tray, the centre-to-centre spacing that two adjacent lines of pinholes go out steamed mouth equals the centre-to-centre spacing of two adjacent lines of sesame oil holding tanks on the row charging tray.
7. The intelligent betel nut marinating machine according to claim 1, wherein: the areca nut feeder also comprises a bucket elevator, wherein the bucket elevator conveys areca nuts at the lower part into the hopper.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510782115.5A CN105211788B (en) | 2015-11-16 | 2015-11-16 | Intelligent betel nut marinating machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510782115.5A CN105211788B (en) | 2015-11-16 | 2015-11-16 | Intelligent betel nut marinating machine |
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| CN105211788A CN105211788A (en) | 2016-01-06 |
| CN105211788B true CN105211788B (en) | 2020-10-09 |
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| CN201510782115.5A Expired - Fee Related CN105211788B (en) | 2015-11-16 | 2015-11-16 | Intelligent betel nut marinating machine |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106107685A (en) * | 2016-08-12 | 2016-11-16 | 长沙赫雷克勒智能装备有限公司 | Intelligent Semen Arecae orders halogen equipment |
| CN106262991B (en) * | 2016-08-23 | 2018-06-01 | 湘潭大学 | Full-automatic areca brine-adding device |
| CN106722448A (en) * | 2016-11-11 | 2017-05-31 | 方新国 | Betel nut full automatic point halogen device |
| CN107128664B (en) * | 2017-04-28 | 2019-01-01 | 长沙赫雷克勒智能装备有限公司 | Betel nut arranging machine |
| CN107296234A (en) * | 2017-08-22 | 2017-10-27 | 无锡汉塔科技有限公司 | A kind of full-automatic betel nut orders halogen equipment |
| CN110353293A (en) * | 2019-08-01 | 2019-10-22 | 无锡汉塔科技有限公司 | Point material machine |
| CN110367489A (en) * | 2019-08-20 | 2019-10-25 | 湖南胖哥食品有限责任公司 | A kind of extend in betel nut shelf-life production system orders halogen equipment |
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| JP2011226799A (en) * | 2010-04-15 | 2011-11-10 | Olympus Corp | Spectral reflectance measuring instrument |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2788570Y (en) * | 2005-03-25 | 2006-06-21 | 胡斌 | Full-automatic areca-nut processing and making equipment |
| CN201101107Y (en) * | 2007-08-27 | 2008-08-20 | 吴瑛 | Betel nut processor |
| CN102450596A (en) * | 2010-10-20 | 2012-05-16 | 吴瑛 | Chain belt type areca nut processing machine |
| CN203837344U (en) * | 2014-04-30 | 2014-09-17 | 河南机电高等专科学校 | Liquid dividing device |
| CN104084972B (en) * | 2014-05-15 | 2015-11-25 | 双枪竹木科技有限责任公司 | Sticking plaster is separated collator |
| CN203975297U (en) * | 2014-07-28 | 2014-12-03 | 湖南口味王集团有限责任公司 | Sheet devices on a kind of novel betel nut |
| CN204157603U (en) * | 2014-08-04 | 2015-02-18 | 丽水市汇金电气有限公司 | A kind of order halogen machine |
| CN204150254U (en) * | 2014-09-04 | 2015-02-11 | 瑞安市至高机械有限公司 | Betel nut series products automatic blanking device |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011226799A (en) * | 2010-04-15 | 2011-11-10 | Olympus Corp | Spectral reflectance measuring instrument |
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