CN109566684B - Slip casting machine for food production and bread forming production line - Google Patents
Slip casting machine for food production and bread forming production line Download PDFInfo
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- CN109566684B CN109566684B CN201811630290.2A CN201811630290A CN109566684B CN 109566684 B CN109566684 B CN 109566684B CN 201811630290 A CN201811630290 A CN 201811630290A CN 109566684 B CN109566684 B CN 109566684B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 235000008429 bread Nutrition 0.000 title claims abstract description 37
- 235000013305 food Nutrition 0.000 title abstract description 13
- 238000007569 slipcasting Methods 0.000 title description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000007599 discharging Methods 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 239000004744 fabric Substances 0.000 claims description 72
- 239000000463 material Substances 0.000 claims description 27
- 238000000465 moulding Methods 0.000 claims description 16
- 238000001816 cooling Methods 0.000 claims description 10
- 230000005571 horizontal transmission Effects 0.000 claims description 9
- 230000005570 vertical transmission Effects 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000000855 fermentation Methods 0.000 description 12
- 230000004151 fermentation Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 235000013312 flour Nutrition 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/065—Apparatus for filling pieces of dough such as doughnuts by means of injection into a piece of dough
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C13/00—Provers, i.e. apparatus permitting dough to rise
- A21C13/02—Provers, i.e. apparatus permitting dough to rise with endless conveyors, e.g. for moving the dough pieces progressively through the prover
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Abstract
The invention provides a grouting machine for food production and a bread forming production line, comprising a charging container, wherein the lower end of the charging container is provided with a plurality of discharging hoppers, a pushing mechanism is arranged in the charging container, the pushing mechanism comprises a pushing piece matched with the discharging hoppers and a transmission mechanism for driving the pushing piece, the pushing assembly comprises a rotating shaft and a feeding piece arranged on the rotating shaft, and the rotating shaft is connected with the transmission mechanism. The grouting machine can simultaneously perform grouting of a plurality of forming dies, improves the efficiency of grouting forming in food production, integrates a bread forming production line, improves the production efficiency, and utilizes mass standardized production of bread.
Description
Technical Field
The invention relates to the technical field of food production, in particular to a grouting machine for food production and a bread forming production line.
Background
The wheaten food becomes a main food in daily life of people, such as bread, steamed stuffed bun and the like, the demand is increased increasingly, the production process of the wheaten food is automated increasingly, and when the existing semi-solid, pasty and other flour product forming machine performs grouting, only one grouting discharge port corresponds to one mold for grouting, and grouting production of a plurality of molds is performed simultaneously, so that the production efficiency is low, and non-uniform grouting is easy. The production of bread mainly includes the process such as dough, fermentation (once proofs), shaping, proofs and toast, and current once proofs and carries storehouse and be a fermentation tank or fermentation cabinet usually, and after the surface fabric fermentation was accomplished, send to subsequent forming device through the manual work to take out, and the proofs of surface fabric need certain time in addition, and current fermentation tank is unfavorable for the pipelining of bread production, realizes automatic transportation when can not realizing the surface fabric fermentation.
CN107751275a discloses a bread production line adopts the fermentation cylinder, and after the surface fabric fermentation was accomplished, need move the fermentation cylinder to the elevating platform, rises the fermentation cylinder to the eminence through the elevating platform, rotates the material receiving hopper of pouring forming device through the elevating platform, and whole transportation process inefficiency, after the surface fabric fermentation moreover, bond in the fermentation cylinder easily, be difficult for pouring.
Most of the existing bread production is equipment with independent working procedures, the fabric is transported among the equipment manually, the working efficiency is low, and the quality of the bread is easily affected. The existing bread integrated equipment is usually small-sized household equipment or small-sized production equipment, such as a bread proofing integrated device disclosed in CN100372466C, and mass bread production line production cannot be performed.
Disclosure of Invention
The invention provides a grouting machine for food production and a bread forming production line, wherein the grouting machine adopts a multi-row parallel-entering mode for grouting, so that the efficiency of grouting forming of raw materials is improved, the bread forming production line is integrated with a test bed, the production efficiency is improved, and the mass standardized production of bread is utilized.
The technical scheme of the invention is realized as follows: the utility model provides a slip casting machine for food production, includes charge container, and charge container's lower extreme is provided with a plurality of play hoppers, is provided with pushing equipment in the charge container, and pushing equipment includes the drive mechanism with play hopper matched with pushing equipment and drive pushing equipment, and pushing equipment includes the pivot and sets up in epaxial pay-off spare, and the pivot links to each other with drive mechanism.
Further, the transmission mechanism comprises a worm wheel arranged at the upper end of the rotating shaft, and a worm driven by a motor is arranged above the charging container on one side of the worm wheel and meshed with the worm wheel.
Further, the both sides of charge container upper end are provided with the support frame, have set gradually first extension board and second extension board from the top down between two support frames, and the worm wheel of adjacent pivot is located the top of first extension board and between first extension board and the second extension board respectively, all the level is provided with the worm with worm wheel meshing on the support frame between the top of first extension board and the second extension board.
Further, a third supporting plate is arranged in the charging container below the second supporting plate, the lower end of the rotating shaft penetrates through the third supporting plate and is arranged in the discharging hopper, oil receiving boxes are arranged on the rotating shafts below the third supporting plate, and the feeding parts are arranged on the rotating shafts below the third supporting plate.
Further, the feeding piece comprises a spiral blade arranged on the rotating shaft.
Further, a discharge hole of the discharge hopper is provided with a discharge cylinder.
Further, one end of the rotating shaft, which is close to the discharge hopper, is provided with an annular groove, a positioning ring is rotatably arranged in the annular groove, and the outer wall of the positioning ring is connected with the inner wall of the charging container.
A bread molding production line comprises the grouting machine.
Further, the bread forming production line further comprises a forming conveying device, a grouting machine, a secondary proofing chamber, a baking chamber and a cooling chamber are sequentially arranged on the forming conveying device along the conveying direction of the fabric, and a slicing device is arranged at a discharge hole of the cooling chamber.
Further, the slip casting machine is connected with a primary proofing conveying bin, the primary proofing conveying bin comprises a fabric proofing bin, a conveying mechanism is arranged in the fabric proofing bin and comprises a frame, a driven fabric conveying belt is arranged on the frame, the middle position of the fabric conveying belt is lower than the edges of the two sides of the fabric conveying belt, and a guide piece for the fabric to enter the slip casting machine is arranged at the discharge end of the frame.
Further, the forming and conveying device comprises a conveying frame, and a transmission endless die is arranged on the conveying frame along the conveying direction of the fabric and comprises a plurality of fabric die grooves.
The invention has the beneficial effects that: the grouting machine is mainly used for molding and grouting semi-solid, pasty and other flour products, adopts a multi-row parallel mode for grouting, improves the grouting molding efficiency of food production, and can be used for grouting large-particle nuts with the diameter less than or equal to 3 cm; the worm and gear transmission combination is adopted, so that a plurality of pushing components can be driven simultaneously, and the installation and the later maintenance are convenient. The worm gear transmission adopts an upper layer and a lower layer assembly mode, so that not only can the power required by conveying the fabric be ensured, but also the space of a grouting machine in the transverse direction can be reduced; the third supporting plate is used for supporting the middle part of the rotating shaft, the oil receiving box is used for receiving oil stains and friction waste materials in the bearing and preventing the dirt from falling into the charging container; feeding by adopting a spiral blade, so as to ensure uniform slurry discharge; the discharging size can be controlled by changing discharging cylinders with different diameters.
The bread forming production line can integrally and automatically finish primary proofing, grouting and feeding and die forming of bread, sequentially finish the whole processes of secondary proofing, primary baking, cooling and slicing in the forming process, and finally package, so that the production efficiency is improved, and the mass standardized production of the bread is utilized.
The invention adopts the driven endless mould, is matched with the grouting machine, can carry out the molding production of a plurality of moulds at one time, and the endless mould is in the continuous driving process, can carry out the grouting molding of the bread continuously, and greatly improves the production efficiency of the bread.
The primary proofing conveying bin can convey the fabric along with proofing of the fabric, so that the working efficiency is improved, and the line production of the bread conveying line is utilized; through the cooperation of horizontal bearing roller and slope bearing roller to the intermediate position that makes the surface fabric conveyer belt of frame upper end is less than the both sides edge of surface fabric conveyer belt, the transport of fermented surface fabric of being convenient for plays the effect of inject the surface fabric direction of delivery, avoids the surface fabric to proofing volume expansion and drops from the conveyer belt.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a grouting machine according to the present invention;
FIG. 2 is a schematic view of the structure of a helical blade;
FIG. 3 is a schematic diagram of the structure of a single proofing delivery cartridge;
FIG. 4 is a top view of a single proofing delivery cartridge;
FIG. 5 is a schematic structural view of a deflector;
FIG. 6 is a schematic view of a bread molding line;
fig. 7 is an enlarged partial top view of fig. 6 a.
FIG. 8 is a schematic view of the structure of an endless mold;
FIG. 9 is a top view of an endless mold;
fig. 10 is a schematic structural view of a face mold slot.
FIG. 11 is a schematic diagram of a horizontal to vertical transition of the second conveyor belt;
fig. 12 is a schematic structural diagram of the first deviation rectifying mechanism.
The material charging device comprises a material charging container 1, a material discharging hopper 2, a rotating shaft 3, a worm wheel 4, a worm 5, a supporting frame 6, a first supporting plate 7, a second supporting plate 8, a supporting seat 9, a third supporting plate 10, an oil receiving box 11, a spiral blade 12, a material receiving frame 13, a material discharging frame 14, a material discharging cylinder 15, a slip casting machine 16, a material proofing bin 17, a frame 18, a material conveying belt 19, a horizontal carrier roller 20, an inclined carrier roller 21, a driving roller 22, a driven roller 23, a guide plate 24, a supporting rod 25, a tensioning spring 26, a conveying frame 27, a first conveying belt 28, a second conveying belt 29, a positioning mechanism 30, a long roller 31, a short roller 32, a conveying roller 33, a first mold roller assembly 34, a vertical conveying groove 35, a second mold roller assembly 36, a second horizontal conveying groove 37, an adjusting roller 38, a first correcting mechanism 39, a supporting frame 40, a correcting bracket 41, a rotating shaft 42, a correcting cylinder 43, a correcting gear 44, a correcting rack 45, a supporting roller 46, a second correcting mechanism 47, a second conveying belt A3-1, a second conveying belt B3-2, a first horizontal conveying groove 48, a second adjusting mechanism 48, a cooling chamber 55, a circular groove 57, a cooling chamber 51, a heat preservation chamber and a cooling chamber 52.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without any inventive effort, are intended to be within the scope of the invention.
The horizontal transmission of the invention means that the wider side of the conveyer belt is in a flat state for transmission, and the vertical transmission means that the wider side of the conveyer belt is in a vertical state for transmission.
Example 1
As shown in fig. 1-2, a grouting machine for food production comprises a charging container 1, wherein a plurality of discharging hoppers 2 are arranged at the lower end of the charging container 1, a pushing mechanism is arranged in the charging container 1, and the pushing mechanism comprises a pushing component for feeding materials into the discharging hoppers 2 and a transmission mechanism for driving the pushing component.
The pushing assembly comprises a rotating shaft 3 and a feeding part arranged on the rotating shaft 3, and the rotating shaft 3 is connected with the transmission mechanism. The transmission mechanism comprises a worm wheel 4 arranged at the upper end of the rotating shaft 3, a worm 5 driven by a motor is arranged above the charging container 1 on one side of the worm wheel 4, and the worm 5 is meshed with the worm wheel 4.
The both sides of charge container 1 upper end are fixed with support frame 6, from the top down has set gradually first extension board 7 and second extension board 8 between two support frames 6, adjacent pivot 3 links to each other with first extension board 7 and second extension board 8 through the bearing respectively, worm wheel 4 in pivot 3 that links to each other with first extension board 7 is located the top of first extension board 7, worm wheel 4 in pivot 3 that links to each other with second extension board 8 is located between first extension board 7 and the second extension board 8, all install on the support frame 6 between the top of first extension board 7 and the second extension board 8 through the bearing level with worm 5 of worm wheel 4 meshing, the one end and the motor of worm 5 link to each other, all be fixed with the supporting seat 9 that is used for supporting worm 5 on first extension board 7 and the second extension board 8. The below of second extension board 8 is provided with third backup pad 10, and in the hopper 2 was arranged in the bearing that the pivot 3 lower extreme passed on the third backup pad 10, all installed on the pivot 3 of third backup pad 10 below and connect oily box 11, be provided with oil absorption asbestos cloth in the oily box that connects, connect oily box 11 to be used for accepting greasy dirt and friction waste material in the bearing, avoid the greasy dirt to fall into along pivot 3 in the charge container 1. The pushing assembly comprises a helical blade 12 arranged on the rotating shaft 3, the helical blade 12 is positioned below the third supporting plate 10, and the helical blade extends from the lower part of the third supporting plate 10 to the inside of the discharge hopper 2.
The charging container 1 comprises an inverted trapezoid material receiving frame 13 and a material discharging frame 14 fixed at the lower end of the material receiving frame 13, an annular groove 57 is formed in a rotating shaft 3 in the material discharging frame 14, a positioning ring is rotatably arranged in the annular groove 57 and is composed of two semicircular rings, the outer wall of the positioning ring is flush with the outer wall of the rotating shaft 3, two ends of the positioning ring are fixedly connected with the inner wall of the material discharging frame 14 and used for positioning the lower part of the rotating shaft, the rotating stability of the rotating shaft 3 is improved, a plurality of tapered material discharging hoppers 2 are arranged at the lower end of the material discharging frame 14, a material discharging barrel 15 used for controlling the material discharging size is detachably arranged at the material discharging opening of the material discharging hopper 2, and the material discharging barrel 15 with different diameters can be replaced to control the material discharging size through threads, so that the grouting machine can be used for grouting large-particle nuts with diameters less than or equal to 3 cm.
The transmission mechanism can also be a gear chain transmission or a belt transmission.
The application method of the embodiment comprises the following steps: the shell fabric after primary proofing is sent into the material receiving frame 13, the motor is started, the motor drives the worm wheel 4 to rotate through the worm 5, the rotating shaft 3 is driven to rotate, the rotating shaft 3 drives the feeding piece to rotate, and accordingly the shell fabric is driven to enter the material outlet hopper 2 and is sent out from the material outlet barrel 15.
Example two
As shown in fig. 3-6, a bread forming production line comprises an embodiment one, the grouting machine 16 is connected with a primary proofing conveying bin, the primary proofing conveying bin comprises a fabric proofing bin 17, a hot air conveying pipeline is arranged on the inner wall of the fabric proofing bin 17, the air inlet end of the hot air conveying pipeline is connected with a heating device, the heating device is a hot air furnace, the air outlet end of the hot air conveying pipeline is connected with the air inlet end of the hot air furnace, heat recycling is achieved, a conveying mechanism is arranged in the fabric proofing bin 17 and comprises a rack 18, a driven fabric conveying belt 19 is arranged on the rack 18, a plurality of horizontal carrier rollers 20 and inclined carrier rollers 21 for supporting the fabric conveying belt 19 are fixed at the upper end of the rack 18, and the inclined carrier rollers 21 are obliquely fixed on two sides of the horizontal carrier rollers 20 along the conveying direction perpendicular to the fabric, so that the middle position of the fabric conveying belt 19 at the upper end of the rack 18 is lower than the two side edges of the fabric conveying belt 19, the fabric is convenient to ferment, the conveying capacity of the fabric is improved, the fabric is prevented from dropping from the conveying belt by limiting the conveying direction.
One end of the frame 18 is fixed with a driving roller 22 driven by a motor, the other end is fixed with a driven roller 23, the fabric conveyer belt 19 is sleeved on the driving roller 22 and the driven roller 23, and the driving of the fabric conveyer belt 19 is realized through the cooperation of the driving roller 22 and the driven roller 23.
The discharge end of the frame 18 is provided with a guide piece for fabric blanking, the guide piece comprises a supporting rod 25, the supporting rod 25 is fixed on two sides of the discharge end of the frame 18, one end of the supporting rod 25, which is far away from the frame 18, is hinged with a guide plate 24, one end of the guide plate 24, which is far away from the supporting rod 25, is tightly attached to a fabric conveying belt 19, one end of the guide plate 24, which is far away from the fabric conveying belt 19, is located above the charging container 1, two ends, which are close to one side of the supporting rod 25, of the guide plate 24 are respectively provided with a tensioning spring 26 connected with the supporting rod 25, and the guide plate 24 is tightly attached to the fabric conveying belt 19 through the tensioning springs 26.
The application method of the embodiment comprises the following steps: placing the mixed flour on a flour conveyer belt 19 in a flour proofing bin 17, starting the flour conveyer belt 19, conveying the flour along with proofing of the flour at the same time, and finishing proofing just once when the flour reaches a discharging end of a frame 18; at the discharge end of the frame 18, the deflector 24 is closely attached to the fabric conveying line, and the fabric is guided onto the deflector 24 along with the conveying of the fabric conveying belt 19, so that the fabric enters the charging container 1 of the grouting machine 16 through the deflector 24.
Example III
The present embodiment is substantially the same as the first embodiment or the second embodiment, except that: as shown in fig. 6-10, a bread molding production line further includes a molding conveying device, the grouting machine 16 is fixed on a first bracket, the first bracket is installed at the upper end of a second bracket, the second bracket is erected on the molding conveying device, the molding conveying device includes a conveying frame 27, a driving endless mold is arranged on the conveying frame 27 along the conveying direction of the fabric, and the endless mold includes a plurality of fabric mold grooves 50. The endless die comprises a first conveying belt 28 which is horizontally driven, a first conveying belt 2 is arranged on a conveying frame 27, a plurality of second conveying belts 29 which are vertically driven along the conveying direction of the fabric are arranged on the first conveying belt 28, the first conveying belt 28 and the second conveying belt 29 are synchronously driven at the same speed, the first conveying belt 28 and the second conveying belt 29 are horizontally driven to return, and the endless die can be molded by uninterrupted grouting. The second conveyor belt 29 is a vertical steel strip with the width of 100mm, 18 strips are added, the first conveyor belt 28 is a horizontal steel strip with the width of 1 strip of 1200mm, and the first conveyor belt 28 and the second conveyor belt 29 form 17 rectangular uninterrupted long strip die grooves together.
The positioning mechanism 30 for correcting the deviation of the second conveyer belt 29 on the first conveyer belt 28 is arranged above the first conveyer belt 28, the positioning mechanism 30 is used for vertically and horizontally positioning the second conveyer belt 29 on the first conveyer belt 28, the positioning mechanism 30 comprises a cross rod and a plurality of clamping assemblies fixed at the lower end of the cross rod, the cross rod is positioned at the upper end of the second conveyer belt 29 along the direction perpendicular to the conveying direction of the fabric, two ends of the cross rod are fixed at two sides of the upper end of the conveying frame 27, and a cross rod fixing clamp is additionally arranged for the positioning mechanism 30 on the non-conveying frame 27. The clamping components comprise long rollers 31 and short rollers 32 which are respectively positioned at two sides of the second conveying belt 29, one end of the long rollers 31, far away from the cross rod, is arranged on the first conveying belt 28, so that the lower end of the second conveying belt 29 is tightly attached to the first conveying belt 28, leakage of fabric from the lower end of the second conveying belt 29 is avoided, the two sides of the upper end of the first conveying belt 28 are provided with the long rollers 31, and the clamping components on the adjacent second conveying belts 29 are oppositely arranged. The second conveyer belt 29 slides through the clamping assembly, the lower end of the second conveyer belt 29 is tightly attached to the upper end of the first conveyer belt 28 through the clamping assembly, a fabric mold groove 50 is formed between one side, facing the short roller 32, of the adjacent second conveyer belt 29 and the upper side of the first conveyer belt 28, 9 spaced fabric mold grooves 50 are formed in a conformal mode, and conveying of fabrics is achieved through simultaneous transmission of the first conveyer belt 28 and the second conveyer belt 29.
The two ends of the conveying frame 27 are respectively provided with a die roller for driving the second conveying belt 29, one side of the die roller, which is close to the conveying frame 27, is provided with a conveying roller 33 for driving the first conveying belt 28, the second conveying belt comprises a second conveying belt A3-1 and a second conveying belt B3-2, the die roller comprises a first die roller assembly 34, the first die roller assembly 34 comprises a first roller body, the first roller body is alternately provided with a vertical conveying groove 35 for the second conveying belt A3-1 to vertically pass through and a first horizontal conveying groove 48 for the second conveying belt B3-2 to horizontally pass through, the die roller occupies little space, meanwhile, the stability of a plurality of conveyed second conveying belts 29 in the conveying process is ensured, the second conveying belts 29 horizontally drive back, the conveying of the whole conveying belt is smooth, mutual interference is avoided, the space required by the conveying belt in the returning stage is reduced, the conveying belt is conveniently cleaned in the returning stage, and no dead angle is cleaned.
The first roller body comprises a first roller element, a plurality of second roller elements are arranged on one side of the first roller element, the vertical conveying grooves are formed in one side, close to the first roller element, of the second roller element, and first horizontal conveying grooves are formed in the first roller element and the second roller element along the circumferential direction. The vertical conveying grooves are provided with connecting bosses on one side far away from the second roller element, the connecting grooves are formed on one side of the second roller element far away from the connecting bosses and one side of the first roller element close to the second roller element, and the first roller element and the second roller element are matched, so that uniform distances between adjacent vertical conveying grooves can be accurately controlled conveniently, the distances between adjacent conveying belts can be accurately controlled, and uniform standards of bread production can be guaranteed; the assembly between the first roller element and the second roller element and between the adjacent second roller elements is facilitated by the cooperation of the connecting boss and the connecting groove.
The mold cylinder further comprises a second mold cylinder assembly 36, the second mold cylinder assembly 36 is arranged on the side of the first mold cylinder assembly 34 away from the conveying frame 27, a second horizontal conveying groove 37 matched with the vertical conveying groove 35 is arranged on the second mold cylinder assembly 36, and the second conveying belt A3-1 horizontally passes through the second horizontal conveying groove 37.
A first adjusting mechanism for adjusting the conversion between the horizontal transmission and the vertical transmission of the second conveyor belt A3-1 is arranged between the second horizontal conveying groove 37 and the vertical conveying groove 35, the first adjusting mechanism comprises a plurality of adjusting rollers 38, the adjusting rollers 38 are obliquely arranged from one side of the second horizontal conveying groove 37 to the vertical conveying groove 35 along the conveying direction of the fabric, for the feeding end of the conveyor belt, the adjusting rollers 38 are vertically arranged to convert the horizontal state of the second conveyor belt A3-1 into the vertical state, and for the returning end of the conveyor belt, the adjusting rollers 38 are horizontally arranged to convert the vertical state of the second conveyor belt A3-1 into the horizontal state. The side of the first horizontal conveying trough 48 remote from the second mould drum assembly is provided with a second adjustment mechanism 49 for switching the horizontal state and the vertical state of the second conveying belt B3-2. The second adjustment mechanism 49 has the same structure as the first adjustment mechanism.
The die cylinder and the conveying cylinder 33 at one end of the conveying frame 27 are connected with a driving motor, and the two ends of the rotating shaft 42 of the die cylinder and the conveying cylinder 33 at the other end are respectively provided with a first deviation correcting mechanism 39. The lower ends of the first die roller assembly 34, the second die roller assembly 36 and the conveying roller 33 are respectively provided with a supporting frame 40, the rotating shafts 42 of the first die roller assembly 34, the second die roller assembly 36 and the conveying roller 33 at one end of the conveying frame 27 are respectively fixed on the supporting frame 40 through bearing seats, the rotating shafts 42 are provided with transmission gears, the driving motors and the rotating shafts 42 are in transmission through gear chains, and the driving motors and the rotating shafts 42 can also be in transmission through belts. The first mould roller component 34, the second mould roller component 36 and the support frames 40 at two ends of the rotating shaft 42 of the conveying roller 33 at the other end of the conveying frame 27 are respectively provided with a deviation rectifying support 41, the end part of the rotating shaft 42 penetrates through the deviation rectifying support 41 to be hinged with a piston rod of a deviation rectifying cylinder 43, the deviation rectifying cylinder 43 is horizontally fixed on the support frames 40, a deviation rectifying gear 44 is mounted on the rotating shaft 42 at one side, far away from the cylinder, of the deviation rectifying support 41, a deviation rectifying rack 45 is horizontally fixed on the support frames 40 at the lower end of the deviation rectifying gear 44, and the deviation rectifying rack 45 is meshed with the deviation rectifying gear 44.
The return paths of the first conveyor belt 28 and the second conveyor belt 29 are provided with a tensioning mechanism and a second deviation correcting mechanism 47. The tensioning mechanism comprises a plurality of supporting rollers 46, wherein the supporting rollers 46 are horizontally fixed on two sides of the lower end of the conveying frame 27 and below one side of the first die roller assembly 34, the second die roller assembly 36 and the conveying roller 33, which is close to the conveying frame 27, and the tensioning mechanism plays a role in supporting and tensioning the first conveying belt 28 and the second conveying belt 29, and is also used for adjusting the return route of the second conveying belt 29 so that the second conveying belt does not pass through the vertical conveying groove 35 when horizontally returning.
The second deviation rectifying mechanism 47 is fixed at the lower end of the conveying frame 27 and is used for rectifying and rectifying the horizontal transmission of the first conveying belt 28 and the second conveying belt 29.
The application method of the embodiment comprises the following steps: the first conveying belt 28 is sleeved on the conveying rollers 33 at two ends of the conveying frame 27, the second conveying belt A3-1 horizontally passes through the second horizontal conveying groove 37, the feeding end of the conveying frame 27 is provided with the second conveying belt A3-1 at the upper end between the second horizontal conveying groove 37 and the vertical conveying groove 35, the second conveying belt A3-1 passes through the vertical conveying groove 35 after being adjusted from horizontal transmission to vertical transmission through the first adjusting mechanism, one of the second conveying belts A3-1 which is more than the vertical conveying groove 35 passes through the first horizontal conveying groove 48 on the transmission line of the second conveying belt A3-1 is adjusted from horizontal transmission to vertical transmission through the first adjusting mechanism; the second conveyer belt B3-2 horizontally passes through the first horizontal conveying groove 48, is adjusted from horizontal transmission to vertical transmission through the second adjusting mechanism 49, and the second conveyer belt B3-2 and the second conveyer belt A3-1 slide through the clamping assembly above the first conveyer belt 28, and the lower end of the second conveyer belt B3-2 is placed on the first conveyer belt 28; the second conveying line A at the upper end between the vertical conveying groove 35 and the second horizontal conveying groove 37 at the discharging end of the conveying frame 27 is adjusted from vertical transmission to horizontal transmission through a first adjusting mechanism, horizontally passes through the second horizontal conveying groove 37 and then horizontally returns, and the second conveying belt B3-2 horizontally passes through the first horizontal conveying groove 48, is adjusted from vertical transmission to horizontal transmission through a second adjusting mechanism 49 and then horizontally returns, and the discharging barrel 15 of the grouting machine 16 is positioned above the fabric mold groove 50.
Example IV
The present embodiment is basically the same as the third embodiment, except that: as shown in fig. 6-8, the grouting machine 16, the secondary proofing chamber 51, the baking chamber 52 and the cooling chamber 53 are sequentially arranged on the conveying frame 27 along the fabric conveying direction, and a slicing device is arranged at a discharge hole of the cooling chamber 53 and is an ultrasonic slicing machine.
The lower end of the conveying frame is provided with a cleaning device 55 through which the first conveying belt 28 and the second conveying belt 29 slide to return, the cleaning device comprises a cleaning chamber and a cleaning rolling brush arranged in the cleaning chamber, and the first conveying belt 28 and the second conveying belt 29 which return are cleaned through the cleaning rolling brush.
The upper end both sides of carriage 27 are provided with heated boards 56, and the carriage 27 upper end between the heated boards 56 is provided with the wearing layer that is used for supporting first conveyer belt 28. The wearing layer includes a plurality of U type fixed slots of tiling in carriage 27 upper end, installs the wear pad in the U type fixed slot, and the wear pad is the tetrafluoro plate.
The application method of the embodiment comprises the following steps: the slip casting machine 16 sends the fabric after primary proofing to the fabric mold groove 50 through the discharging cylinder 15, the fabric mold groove 50 drives the fabric to enter the secondary proofing chamber 51 for secondary proofing, the primary drying chamber 52 carries out drying, and the fabric is cut off through the slicing device after being cooled by the cooling chamber 53.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (7)
1. The utility model provides a bread shaping production line which characterized in that: the device comprises a forming conveying device, wherein a grouting machine (16), a secondary proofing chamber (51), a baking chamber (52) and a cooling chamber (53) are sequentially arranged on the forming conveying device along the conveying direction of the fabric, the forming conveying device comprises a conveying frame (27), a driven endless die is arranged on the conveying frame (27) along the conveying direction of the fabric, and the endless die comprises a plurality of fabric die grooves (50);
the grouting machine (16) comprises a charging container (1), a plurality of discharging hoppers (2) are arranged at the lower end of the charging container (1), a pushing mechanism is arranged in the charging container (1), the pushing mechanism comprises a pushing component for feeding materials into the discharging hoppers (2), the pushing component comprises a plurality of rotating shafts (3) and feeding pieces arranged on the rotating shafts (3), and the rotating shafts (3) are connected with a transmission mechanism arranged above the charging container (1);
the endless die comprises a first conveying belt (28) which is horizontally driven, the first conveying belt (28) is arranged on a conveying frame (27), a plurality of second conveying belts (29) which are driven along the conveying direction of the fabric are arranged on the first conveying belt (28), the first conveying belt (28) and the second conveying belt (29) are synchronously driven at the same speed, and the first conveying belt (28) and the second conveying belt (29) are horizontally driven and return;
the two ends of the conveying frame (27) are respectively provided with a die roller used for driving a second conveying belt (29), one side, close to the conveying frame (27), of each die roller is provided with a conveying roller (33) used for driving a first conveying belt (28), each second conveying belt (29) comprises a second conveying belt A (3-1) and a second conveying belt B (3-2), each die roller comprises a first die roller assembly (34), each first die roller assembly (34) comprises a first roller body, and vertical conveying grooves (35) used for enabling the second conveying belt A (3-1) to vertically pass through and first horizontal conveying grooves (48) used for enabling the second conveying belt B (3-2) to horizontally pass through are alternately arranged on each first roller body;
the mould roller further comprises a second mould roller assembly (36), the second mould roller assembly (36) is arranged on one side of the first mould roller assembly (34) far away from the conveying frame (27), a second horizontal conveying groove (37) matched with the vertical conveying groove (35) is formed in the second mould roller assembly (36), and the second conveying belt A (3-1) horizontally passes through the second horizontal conveying groove (37);
a first adjusting mechanism for adjusting the conversion between horizontal transmission and vertical transmission of the second conveying belt A (3-1) is arranged between the second horizontal conveying groove (37) and the vertical conveying groove (35), and a second adjusting mechanism (49) for converting the horizontal state and the vertical state of the second conveying belt B (3-2) is arranged on one side, away from the second die roller assembly (36), of the first horizontal conveying groove (48).
2. A bread molding line according to claim 1, characterized in that: the transmission mechanism comprises a worm wheel (4) arranged at the upper end of the rotating shaft (3), a worm (5) driven by a motor is arranged above the charging container (1) at one side of the worm wheel (4), and the worm (5) is meshed with the worm wheel (4).
3. A bread moulding line according to claim 1 or 2, characterized in that: the both sides of charge container (1) upper end are provided with support frame (6), have set gradually first extension board (7) and second extension board (8) from the top down between two support frames (6), and worm wheel (4) on the adjacent pivot (3) are located respectively between the top of first extension board (7) and second extension board (8), and the top of first extension board (7) and on support frame (6) between first extension board (7) and second extension board (8) all the level be provided with worm (5) with worm wheel (4) meshing.
4. A bread moulding line according to claim 3, characterized in that: a third supporting plate (10) is arranged in the charging container (1) below the second supporting plate (8), the lower end of the rotating shaft (3) penetrates through the third supporting plate (10) and is arranged in the discharging hopper (2), oil receiving boxes (11) are arranged on the rotating shaft (3) below the third supporting plate (10), and feeding pieces are arranged on the rotating shaft (3) below the third supporting plate (10).
5. A bread molding line according to claim 1, characterized in that: the feeding part comprises a spiral blade (12) arranged on the rotating shaft (3).
6. A bread molding line according to claim 1, characterized in that: a discharge hole of the discharge hopper (2) is provided with a discharge cylinder (15).
7. A bread molding line according to claim 1, characterized in that: the grouting machine (16) is connected with a primary proofing conveying bin, the primary proofing conveying bin comprises a fabric proofing bin (17), a conveying mechanism is arranged in the fabric proofing bin (17), the conveying mechanism comprises a frame (18), a fabric conveying belt (19) is arranged on the frame (18), and the middle position of the fabric conveying belt (19) is lower than the edges of two sides of the fabric conveying belt (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811630290.2A CN109566684B (en) | 2018-12-29 | 2018-12-29 | Slip casting machine for food production and bread forming production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811630290.2A CN109566684B (en) | 2018-12-29 | 2018-12-29 | Slip casting machine for food production and bread forming production line |
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| CN109566684A CN109566684A (en) | 2019-04-05 |
| CN109566684B true CN109566684B (en) | 2024-01-30 |
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| US3327346A (en) * | 1964-02-24 | 1967-06-27 | Blomet Jacques | Machine for the extrusion of paste products |
| CN101028017A (en) * | 2006-03-02 | 2007-09-05 | 艾伯特.汉德特曼机器制造有限责任两合公司 | Machine and method for use in feeding viscous masses from a loading bin to a sausage filling machine |
| CN207721074U (en) * | 2018-01-05 | 2018-08-14 | 曲靖市吉庆园食品有限公司 | A kind of cake production automatic mortar injection forming device |
| CN108514001A (en) * | 2018-06-19 | 2018-09-11 | 金陵科技学院 | A kind of small-sized bun stuffing machine |
| CN108522614A (en) * | 2018-05-11 | 2018-09-14 | 王炳钦 | A kind of sausage filling device |
| CN209711272U (en) * | 2018-12-29 | 2019-12-03 | 许昌市米格智能食品机器人有限公司 | A kind of food production slip casting machine and bread forming production line |
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2018
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3327346A (en) * | 1964-02-24 | 1967-06-27 | Blomet Jacques | Machine for the extrusion of paste products |
| CN101028017A (en) * | 2006-03-02 | 2007-09-05 | 艾伯特.汉德特曼机器制造有限责任两合公司 | Machine and method for use in feeding viscous masses from a loading bin to a sausage filling machine |
| CN207721074U (en) * | 2018-01-05 | 2018-08-14 | 曲靖市吉庆园食品有限公司 | A kind of cake production automatic mortar injection forming device |
| CN108522614A (en) * | 2018-05-11 | 2018-09-14 | 王炳钦 | A kind of sausage filling device |
| CN108514001A (en) * | 2018-06-19 | 2018-09-11 | 金陵科技学院 | A kind of small-sized bun stuffing machine |
| CN209711272U (en) * | 2018-12-29 | 2019-12-03 | 许昌市米格智能食品机器人有限公司 | A kind of food production slip casting machine and bread forming production line |
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| CN109566684A (en) | 2019-04-05 |
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