CN202016215U - Automatic weighing, dispensing and feeding device of premix for brake pad multi-cavity mould - Google Patents
Automatic weighing, dispensing and feeding device of premix for brake pad multi-cavity mould Download PDFInfo
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- CN202016215U CN202016215U CN201120027006XU CN201120027006U CN202016215U CN 202016215 U CN202016215 U CN 202016215U CN 201120027006X U CN201120027006X U CN 201120027006XU CN 201120027006 U CN201120027006 U CN 201120027006U CN 202016215 U CN202016215 U CN 202016215U
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Abstract
The utility model provides an automatic weighing dispensing and feeding device for a premix of a brake pad multi-cavity mould. The device comprises a frame, a stirring charging unit, weighing units, dispensing units, storage units and feeding units. The stirring charging unit, the weighing unit, the dispensing unit, the storage unit and the feeding unit are mounted on the frame from top downwards; the weighing units for weighing surface material and bottom material are arranged under the stirring charging unit; one dispensing unit is arranged under each weighing unit; the storage unit is arranged under each of the dispensing unit for the surface material and the dispensing unit for the bottom material; and the feeding unit is arranged under each storage unit. The automatic weighing dispensing and feeding device is high in automation degree, and capable of meeting the requirements of weighting and dispensing the premix of multiple cavities; and the device simultaneously completes automatic weighing and dispensing of the premix in all hoppers of two multi-cavity feeders for the surface material and the bottom materials, and realizes simultaneous feeding to the multi-cavity mould through the multi-cavity feeder.
Description
Technical field
The utility model relates to a kind of device that is used for brake block multi-cavity mold premix weighing, packing and feeds intake, and belongs to brake block premix weighing, packing and the technical field that feeds intake.
Background technology
One of manufacturing process of disc brake pad is to suppress place Powdered premix in the die cavity of mould after on press.The powder premix quality of every brake block is certain, carry out just putting into die cavity after the weighing.General premix is divided into bed material and lining, promptly needs to drop into respectively two kinds of material in a die cavity.The powder premix weighing of existing brake block generally all is to adopt manual weighing or single glass of automatic weighing mode.Need falling of a die cavity of a die cavity when feeding intake.When adopting heat pressing process, because mould is hot, when mould was multimode cavity, die cavity of die cavity difference on can generation time that feeds intake caused premix heating degree inconsistent before pressurization not, directly has influence on the product quality of brake block.
Summary of the invention
The utility model is at the deficiency of existing brake block powder premix weighing and the technology that feeds intake existence, the automatic weighing of brake block multi-cavity mold premix, packing and the charging device that a kind of automaticity height are provided, can satisfy the automatic weighing of multimode cavity premix, packing and feed intake simultaneously and require.
The automatic weighing of brake block multi-cavity mold of the present utility model premix, packing and charging device be by the following technical solutions:
The automatic weighing of this brake block multi-cavity mold premix, packing and charging device comprise frame, stir and give material unit, weighing unit, cloth material unit, storing unit and the unit that feeds intake; Stir and be installed on the frame for material unit, weighing unit, cloth material unit, storing unit and the unit that feeds intake from top to bottom, stir and be provided with the weighing unit that is used for lining and bed material weighing for the below of material unit, the below of each weighing unit is provided with a cloth material unit, the cloth material unit that is used for lining respectively is provided with a storing unit with the cloth material unit below that is used for bed material, and the below of each storing unit is provided with the unit that feeds intake.
Stirring comprises mixing drum, stirring motor, shaft and screw feeder to material unit, mixing drum is installed on the frame, the upper end of mixing drum is provided with charging aperture, the bottom of mixing drum is provided with discharging opening, and stirring motor is installed in an end of mixing drum, and shaft is installed in the mixing drum, one end of shaft is connected with stirring motor, stirring vane is installed on the shaft, and the mixing drum bottom is equipped with screw feeder at the discharging opening place, and the feed motor is equipped with in the rear end of screw feeder.
Weighing unit comprises power sensor, weighing box and opens the box cylinder, the power sensor is installed on the frame, the weighing box is connected on the power sensor, opening the box cylinder is installed on the frame, the weighing box is provided with the balancing weight of a control weighing box closing force, the switching of the extension and contraction control weighing box by opening the box cylinder piston rod.The switching of the extension and contraction control weighing box by opening the box cylinder piston rod.
The cloth material unit comprises the cloth hopper, upper layer bracket, the upper strata guide rail, slide plate, the cloth lead, three position cylinder and mobile device, the cloth hopper is installed on the upper layer bracket, upper layer bracket is sleeved in the cloth lead on the slide plate, slide plate is installed on the guide rail of upper strata, mobile device and upper strata guide rail are installed on the frame, three position cylinder are installed on the frame, its piston rod is connected with upper layer bracket, slide plate is connected with mobile device, the bottom of upper layer bracket is equipped with the pumping board of control cloth hopper bottom surface folding, and this pumping board is connected with rack-mounted blanking cylinder.Described mobile device is a cover band linear motion device synchronously, comprise motor, two synchronous pulleys and synchronous band, motor is installed on the frame, a synchronous pulley is installed on the motor shaft, another synchronous pulley is sleeved in the rotating shaft of being fixed on the frame, band is walked around two synchronous pulleys and is formed closed loop synchronously, and fixedly connected with slide plate in a limit of band synchronously.
The storing unit comprises material-storing box, connecting plate, storing lead and upper and lower displacement cylinder, each material-storing box is installed on the connecting plate, the upper and lower displacement cylinder is installed on the frame, its piston rod is connected with connecting plate, connecting plate is sleeved on the storing lead, the storing lead is installed on the frame, and the bottom of connecting plate is equipped with the pumping board of control material-storing box bottom surface folding, and this pumping board is connected with blanking cylinder on being installed in connecting plate.
Feed intake that the unit comprises rail brackets, the guide rail that feeds intake, receiver, front and back displacement cylinder and multimode cavity cast feeder, rail brackets is installed on the frame, the guide rail that feeds intake is installed on the rail brackets, receiver is installed on the guide rail, be placed with the multi-cavity cast feeder on the receiver, the front and back displacement cylinder is installed on the frame, and its piston rod is connected with receiver.Be provided with on the multimode cavity cast feeder and corresponding box and the manual blowing pumping board of feeding intake of mould cavity.
The waste material bucket also is installed on the frame, and the bottom of waste material bucket is connected with a waste material tube.
The utility model automaticity height, can satisfy multimode cavity premix weighing, divide reload request, finish the automatic weighing and the packing of the premix in whole hoppers of bed material and two multimode cavity cast feeders of lining simultaneously, and realize multi-cavity mold is fed intake simultaneously by the multimode cavity cast feeder.
Description of drawings
Fig. 1 is a perspective view of the present utility model.
Fig. 2 is the structural representation of weighing unit in the utility model.
Wherein: 1, frame, 2, mixing drum, 3, stirring motor, 4, charging aperture, 5, screw feeder, 6, the weighing box, 7, bracing frame, 8, open the box cylinder, 9, the cloth hopper, 10, three position cylinder, 12, the upper strata guide rail, 13, upper layer bracket, 14, synchronous pulley, 15, slide plate, 16, the cloth lead, 17, material-storing box, 18, connecting plate, 19, the storing lead, 20, the multimode cavity cast feeder, 21, the dish that feeds intake, 22, guide rail feeds intake, 23, rail brackets, 24, the front and back displacement cylinder, 25, the waste material bucket, 26, the waste material tube, 27, passive and synchronous belt wheel, 28, spring, 29, float plate, 30, balancing weight, 31, the power sensor.
The specific embodiment
As shown in Figure 1, the automatic weighing of brake block multi-cavity mold of the present utility model premix, packing and charging device comprise frame 1, stir and give material unit, weighing unit, cloth material unit, storing unit and the unit that feeds intake, and stir and are installed on the frame 1 for material unit, weighing unit, cloth material unit, storing unit and the unit that feeds intake from top to bottom.
Stirring is installed in the upper end of frame 1 to material unit, comprises mixing drum 2, stirring motor 3, shaft and screw feeder 5.Mixing drum 2 is installed on the frame 1, and the top of mixing drum 2 is provided with two charging apertures 4, is respectively applied for the lining and the bed material of the brake block of packing into, is equipped with cover on two charging apertures.The bottom of mixing drum 2 is provided with long ellipse discharging opening (be provided with four discharging openings among the figure, two are used for the lining discharging, and two are used for the bed material discharging).Stirring motor 3 is installed in an end of mixing drum 2.Shaft is installed in the mixing drum 2 (not drawing among the figure), and an end of shaft is connected with stirring motor 3, and stirring vane is installed on the shaft.Each discharging opening place of mixing drum 2 bottoms all is equipped with a screw feeder 5, totally four screw feeders 5 in the accompanying drawing.Feed motor (not drawing among the figure) is equipped with in the rear end of screw feeder 5, and the screw conveyor shaft (not drawing among the figure) that is connected with the feeding motor is equipped with in the inside of screw feeder 5.The front port of screw feeder 5 is positioned at the top of weighing box 6.After the lining of brake block and bed material are poured in separately the mixing drum 2 respectively, stirring motor 3 work, shaft drives the stirring vane rotation on it, premix enters in the screw feeder 5 from four long ellipse discharging openings of mixing drum 2 bottoms, premix pushes forward under the drive of screw feeder 5 inside spin conveying axis, falls into weighing box 6.
Corresponding to each screw feeder 5 of stir giving material unit a weighing unit is set, totally four weighing units in the accompanying drawing, two are used for the lining weighing, and two are used for the bed material weighing.Weighing unit is installed on the frame 1 and is positioned at the below of agitating unit.As shown in Figure 2, weighing unit comprises power sensor 31, weighing box 6 and opens box cylinder 8 that weighing box 6 is connected on the power sensor 31, on the power sensor 31 installation float plate 29, float plate 29 is connected with frame 1 by spring 28, opens box cylinder 8 and is installed on the frame 1 by bracing frame 7.Weighing box 6 is provided with the balancing weight 30 of a control weighing box closing force, and this balancing weight 30 is connected with the piston rod of opening box cylinder 8.The switching of the extension and contraction control weighing box 6 by opening box cylinder 8 piston rods.Weighing box 6 is buckled together by two and half boxes and forms, and the upper articulation of two and half boxes, balancing weight 30 are arranged on one of them half box, and balancing weight 30 is positioned at the top of two and half box pin joints.Generally, the lower end of two and half boxes is closed under the effect of balancing weight 30, and after the weight of blanking reached setting value in power sensor 31 detects weighing box 6, the back of posting a letter was given and opened box cylinder 8, open box cylinder 8 piston rods and upwards promote balancing weight 30, make the lower end of two and half boxes open blanking.
The below of each weighing unit is provided with a cloth material unit, has four cloth material units among the figure, and two are used for the lining cloth, and two are used for the bed material cloth.The cloth material unit comprises cloth hopper 9, upper layer bracket 13, upper strata guide rail 12, slide plate 15, cloth lead 16, three position cylinder 10 and mobile devices.Cloth hopper 9 is installed on the upper layer bracket 13, and upper layer bracket 13 is sleeved in the cloth lead 16 on the slide plate 15, can move up and down along cloth lead 16.Slide plate 15 is installed on the upper strata guide rail 12, and upper strata guide rail 12 is installed on the frame 1.Three position cylinder 10 are installed on the frame 1, its piston rod is connected with upper layer bracket 13, be used to control cloth hopper 9 along 16 rise and fall of cloth lead, dock with the discharging opening of weighing box 6 when cloth hopper 9 rises, dock with pulp-collecting box 17 in the storing unit during decline.Mobile device comprises synchronous pulley 14, passive and synchronous belt wheel 27, motor 11 and is with synchronously, motor 11 is installed on the frame 1, synchronous pulley 14 is installed on the motor shaft of motor 11, passive and synchronous belt wheel 27 is installed on the frame 1 by a rotating shaft, band (not drawing on the figure) is installed between synchronous pulley 14 and the passive and synchronous belt wheel 27 synchronously, and fixedly connected with slide plate 15 in one side of band synchronously simultaneously.Motor 11 passes through synchronous pulley 14 and drives band forward and reverse synchronously, thereby move drive slide plate 15 and cloth hopper 9 front and back on upper strata guide rail 12.Like this under the oscilaltion under three position cylinder 10 drive and the band drive synchronously the front and back displacement can realize that cloth hopper 9 docks with the accurate of pulp-collecting box 17 in the storing unit with weighing box 6, cloth hopper 9.The bottom of upper layer bracket 13 is equipped with the pumping board (not drawing among the figure) of control cloth hopper 9 bottom surface foldings, this pumping board can be connected with rack-mounted blanking cylinder, when cloth hopper 9 docks with weighing box 6, the piston rod elongation of this blanking cylinder, drive pumping board and insert cloth hopper 9 bottom surfaces, make cloth hopper 9 must export closure, reception is by the material that falls in the weighing box 6, when cloth hopper 9 docks with material-storing box 17 in the storing unit, the piston rod of this blanking cylinder shortens, pumping board is pulled out, and open cloth hopper 9 bottom surfaces, and material is poured material-storing box 17 into.
The storing unit is divided into lining storing unit and bed material storing unit, lays respectively at below the cloth material unit separately, and the below of two fabric cloth material units is provided with a lining storing unit among the figure, and the below of two bed material cloth material units is provided with a bed material storing unit.The storing unit is made up of a plurality of material-storing boxs 17 (singlely in the accompanying drawing be provided with three, the total quantity of material-storing box 17 is by the decision of the cavity quantity in the mould), connecting plate 18, storing lead 19 and upper and lower displacement cylinder.Each material-storing box 17 is installed on the connecting plate 18.Upper and lower displacement cylinder (not drawing among the figure) is installed on the frame 1, and its piston rod is connected with connecting plate 18.Connecting plate 18 is sleeved on the storing lead 19, and storing lead 19 is installed on the frame 1.Driving lower connecting plate 18 at the upper and lower displacement cylinder can move up and down along lead 19.The bottom of connecting plate 18 is equipped with the pumping board (not drawing among the figure) of control material-storing box 17 bottom surface foldings, this pumping board is connected with blanking cylinder on being installed in connecting plate 18, when material-storing box 17 connects material, pumping board inserts material-storing box 17 bottom surfaces under this blanking cylinder action, connect material finish after, under the traction of upper and lower displacement cylinder, connecting plate 18 moves down along storing lead 19, material-storing box 17 docks with multimode cavity cast feeder 20 in the unit that feeds intake, this blanking cylinder is extracted pumping board out, and material is poured in the multimode cavity cast feeder 20.Cloth hopper 9 in the cloth material unit is all put into material through repeatedly moving with each material-storing box 17.
The below of each storing unit is provided with the unit that feeds intake.The unit that feeds intake is made up of rail brackets 23, the guide rail 22 that feeds intake, the dish 21 that feeds intake, multimode cavity cast feeder 20, front and back displacement cylinder 24, rail brackets 23 is installed on the frame 1, the guide rail 22 that feeds intake is installed on the rail brackets 23, the dish that feeds intake 21 is installed on the guide rail 22 that feeds intake, be equipped with on the dish 21 that feeds intake with the storing unit in material-storing box 17 positions and the corresponding multimode cavity cast feeder 20 of quantity.Pumping board (not drawing among the figure) is equipped with in dish 21 the bottom that feeds intake.Front and back displacement cylinder 24 is installed on the frame 1 and is in the bottom of the dish 21 that feeds intake, and its piston rod is connected with the dish 21 that feeds intake.Be provided with on the multimode cavity cast feeder 20 and corresponding box and the manual blowing pumping board of feeding intake of mould cavity.
Feed intake the unit when being positioned under the storing unit, multimode cavity cast feeder 20 places dish 21 tops that feed intake, each material-storing box 17 and the multimode cavity cast feeder 20 under it are finished and are docked and connect material, after connecting material, under the traction of front and back displacement cylinder 24, the dish 21 that feeds intake outwards moves along the guide rail 22 that feeds intake, shift out frame 1, be positioned at the operating personnel dead ahead, operating personnel manually shift out device of the present utility model with multimode cavity cast feeder 20, are positioned over the portable mould of multi-cavity top, the discharging opening of multimode cavity cast feeder 20 is aimed at each die cavity of the portable mould of multi-cavity, manually extract the pumping board of multimode cavity cast feeder 20 bottoms then out, material is poured in the die cavity, again with the pumping board pushed home.Go out the bed of material unit return that connects material.In the unit operation of feeding intake, the weighing of next circulation, cloth material unit, storing unit move, and when feeding intake the unit reposition, storing unit running is finished.
Waste material bucket 25 also is installed on the frame 1, and waste material bucket 25 bottoms are connected with waste material tube 26.If when the material of weighing unit institute weighing was overproof, the cloth material unit was directly poured overproof material into waste material bucket 25.
Claims (8)
1. the automatic weighing of brake block multi-cavity mold premix, packing and charging device comprise frame, stir and give material unit, weighing unit, cloth material unit, storing unit and the unit that feeds intake; Stir and be installed on the frame for material unit, weighing unit, cloth material unit, storing unit and the unit that feeds intake from top to bottom, it is characterized in that: stir and be provided with the weighing unit that is used for lining and bed material weighing for the below of material unit, the below of each weighing unit is provided with a cloth material unit, the cloth material unit that is used for lining respectively is provided with a storing unit with the cloth material unit below that is used for bed material, and the below of each storing unit is provided with the unit that feeds intake.
2. the automatic weighing of brake block multi-cavity mold according to claim 1 premix, packing and charging device, it is characterized in that: described stirring comprises mixing drum to material unit, stirring motor, shaft and screw feeder, mixing drum is installed on the frame, the upper end of mixing drum is provided with charging aperture, the bottom of mixing drum is provided with discharging opening, stirring motor is installed in an end of mixing drum, shaft is installed in the mixing drum, one end of shaft is connected with stirring motor, stirring vane is installed on the shaft, the mixing drum bottom is equipped with screw feeder at the discharging opening place, and the feed motor is equipped with in the rear end of screw feeder.
3. the automatic weighing of brake block multi-cavity mold according to claim 1 premix, packing and charging device, it is characterized in that: described weighing unit comprises power sensor, weighing box and opens the box cylinder, the power sensor is installed on the frame, the weighing box is connected on the power sensor, open the box cylinder and be installed on the frame, the weighing box is provided with the balancing weight of a control weighing box closing force.
4. the automatic weighing of brake block multi-cavity mold according to claim 1 premix, packing and charging device, it is characterized in that: described cloth material unit comprises the cloth hopper, upper layer bracket, the upper strata guide rail, slide plate, the cloth lead, three position cylinder and mobile device, the cloth hopper is installed on the upper layer bracket, upper layer bracket is sleeved in the cloth lead on the slide plate, slide plate is installed on the guide rail of upper strata, mobile device and upper strata guide rail are installed on the frame, three position cylinder are installed on the frame, its piston rod is connected with upper layer bracket, slide plate is connected with mobile device, the bottom of upper layer bracket is equipped with the pumping board of control cloth hopper bottom surface folding, and this pumping board is connected with rack-mounted blanking cylinder.
5. the automatic weighing of brake block multi-cavity mold according to claim 4 premix, packing and charging device, it is characterized in that: described mobile device is a cover band linear motion device synchronously, comprise motor, two synchronous pulleys and synchronous band, motor is installed on the frame, a synchronous pulley is installed on the motor shaft, another synchronous pulley is sleeved in the rotating shaft of being fixed on the frame, and band is walked around two synchronous pulleys and formed closed loop synchronously, and fixedly connected with slide plate in a limit of band synchronously.
6. the automatic weighing of brake block multi-cavity mold according to claim 1 premix, packing and charging device, it is characterized in that: described storing unit comprises material-storing box, connecting plate, storing lead and upper and lower displacement cylinder, each material-storing box is installed on the connecting plate, the upper and lower displacement cylinder is installed on the frame, its piston rod is connected with connecting plate, connecting plate is sleeved on the storing lead, the storing lead is installed on the frame, the bottom of connecting plate is equipped with the pumping board of control material-storing box bottom surface folding, and this pumping board is connected with blanking cylinder on being installed in connecting plate.
7. the automatic weighing of brake block multi-cavity mold according to claim 1 premix, packing and charging device, it is characterized in that: the described unit that feeds intake comprises rail brackets, the guide rail that feeds intake, receiver, front and back displacement cylinder and multimode cavity cast feeder, rail brackets is installed on the frame, the guide rail that feeds intake is installed on the rail brackets, receiver is installed on the guide rail, be placed with the multi-cavity cast feeder on the receiver, the front and back displacement cylinder is installed on the frame, and its piston rod is connected with receiver.
8. the automatic weighing of brake block multi-cavity mold according to claim 1 premix, packing and charging device is characterized in that: the waste material bucket is installed on the described frame, and the bottom of waste material bucket is connected with a waste material tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120027006XU CN202016215U (en) | 2011-01-27 | 2011-01-27 | Automatic weighing, dispensing and feeding device of premix for brake pad multi-cavity mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120027006XU CN202016215U (en) | 2011-01-27 | 2011-01-27 | Automatic weighing, dispensing and feeding device of premix for brake pad multi-cavity mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202016215U true CN202016215U (en) | 2011-10-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120027006XU Expired - Lifetime CN202016215U (en) | 2011-01-27 | 2011-01-27 | Automatic weighing, dispensing and feeding device of premix for brake pad multi-cavity mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202016215U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102173088A (en) * | 2011-01-27 | 2011-09-07 | 济南易久自动化技术有限公司 | Brake pad multi-cavity mould premix automatic weighing, packaging and charging device |
| CN103624256B (en) * | 2013-11-28 | 2015-07-15 | 山西中泰源工业自动化设备有限公司 | Material spreading mechanism of robot system for magnetic material die-cast formation |
| CN107283913A (en) * | 2017-07-22 | 2017-10-24 | 泰安市泰山九鼎称重系统设备有限公司 | Mould Integral producing apparatus and its method of work are weighed and thrown to quantitative powder |
| CN107696567A (en) * | 2017-09-12 | 2018-02-16 | 济南悦创液压机械制造有限公司 | A kind of production line and charging method applied to brake block production |
-
2011
- 2011-01-27 CN CN201120027006XU patent/CN202016215U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102173088A (en) * | 2011-01-27 | 2011-09-07 | 济南易久自动化技术有限公司 | Brake pad multi-cavity mould premix automatic weighing, packaging and charging device |
| CN102173088B (en) * | 2011-01-27 | 2014-03-05 | 济南易久自动化技术有限公司 | Brake pad multi-cavity mould premix automatic weighing, packaging and charging device |
| CN103624256B (en) * | 2013-11-28 | 2015-07-15 | 山西中泰源工业自动化设备有限公司 | Material spreading mechanism of robot system for magnetic material die-cast formation |
| CN107283913A (en) * | 2017-07-22 | 2017-10-24 | 泰安市泰山九鼎称重系统设备有限公司 | Mould Integral producing apparatus and its method of work are weighed and thrown to quantitative powder |
| CN107696567A (en) * | 2017-09-12 | 2018-02-16 | 济南悦创液压机械制造有限公司 | A kind of production line and charging method applied to brake block production |
| CN107696567B (en) * | 2017-09-12 | 2019-04-19 | 济南悦创液压机械制造有限公司 | A kind of production line and charging method applied to brake block production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20111026 Effective date of abandoning: 20140305 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20111026 Effective date of abandoning: 20140305 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |