CN207710581U - A steel belt torsion spring combined clamping and conveying mechanism - Google Patents
A steel belt torsion spring combined clamping and conveying mechanism Download PDFInfo
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- CN207710581U CN207710581U CN201820019030.0U CN201820019030U CN207710581U CN 207710581 U CN207710581 U CN 207710581U CN 201820019030 U CN201820019030 U CN 201820019030U CN 207710581 U CN207710581 U CN 207710581U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 60
- 239000010959 steel Substances 0.000 title claims abstract description 60
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims 3
- 238000003032 molecular docking Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 30
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000005488 sandblasting Methods 0.000 abstract description 6
- 238000001125 extrusion Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 7
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005422 blasting Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及喷砂机设备领域,尤其涉及一种适合对呈卷状、带状的工件进行输送喷砂处理的钢带扭簧组合夹持输送机构。The utility model relates to the field of sandblasting machine equipment, in particular to a steel belt torsion spring combined clamping and conveying mechanism suitable for conveying and blasting workpieces in the form of rolls or strips.
背景技术Background technique
由于对带有废料边的卷状料、带状料进行喷砂处理时;企业通常都是通过皮带来夹持输送或通过辊轴夹持来输送的,这两种输送方式均存在自身稳定性差、容易出现料带挤压变形,换机种时具有调节难度大和耗时长等弊端,导致其不适合频繁换生产线,使用十分不方便,且其每次只能输送一条料带,其生产效率低,不适于多机种、常换线和大批量连续加工的企业使用。Due to the sandblasting of roll materials and strip materials with waste edges; companies usually transport them by belt clamping or roller clamping, and these two transport methods have their own poor stability. 1. It is prone to extrusion and deformation of the material belt. When changing the model, it has the disadvantages of difficult adjustment and long time consumption, which makes it not suitable for frequent production line changes. It is very inconvenient to use, and it can only transport one material belt at a time, and its production efficiency is low. , It is not suitable for enterprises with multiple models, frequent line changes and large-scale continuous processing.
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种钢带扭簧组合夹持输送机构,其采用高韧性的不锈钢带作为输送工件的载体,其将钢带与扭力弹簧组合来夹持料带,并由导槽对料带进行导正和限位,导槽通过调槽调节机构还能调节其前后之间的距离,使其适合对各种不同尺寸的料带进行传送,解决了目前的喷砂机在更换机种时具有调节难度大和耗时长的问题;钢带使料带在整个传送的过程中会出现挤压变形和刮花等问题,其能大大降低产品的报废率和降低产品的制作成本,且其每次能对二条料带同时进行传送,其传送效率高,其适合多机种、常换线的企业使用和满足了大批量连续加工的生产要求,其操作简单,维护方便。本实用新型是通过以下技术方案来实现的:The technical problem to be solved by the utility model is to provide a steel belt torsion spring combined clamping and conveying mechanism, which uses a high toughness stainless steel belt as the carrier for conveying workpieces, and combines the steel belt and torsion spring to clamp the material belt, and The material belt is guided and limited by the guide groove, and the distance between the front and rear of the guide groove can be adjusted through the groove adjustment mechanism, so that it is suitable for conveying various material belts of different sizes, which solves the problem of the current sandblasting machine. It is difficult to adjust and time-consuming when changing the model; the steel belt will cause problems such as extrusion deformation and scratches during the entire transmission process, which can greatly reduce the scrap rate of the product and reduce the production cost of the product , and it can transmit two material belts at the same time each time, and its transmission efficiency is high. It is suitable for enterprises with multiple models and frequent line changes and meets the production requirements of large-scale continuous processing. It is easy to operate and easy to maintain. The utility model is achieved through the following technical solutions:
一种钢带扭簧组合夹持输送机构,包括第一U型槽带轮、第二U型槽带轮和钢带,第一U型槽带轮通过钢带与第二U型槽带轮相驳接,形成钢带传动机构,所述钢带的前后两侧分别均设置有导槽,每个U型槽带轮的一侧设置有轴承座,所述轴承座的上面设置有传动轴,所述传动轴与每个U型槽带轮连接;所述钢带上以相等的距离均匀分布设置有一个以上的扭力弹簧安装孔,每个所述扭力弹簧安装孔内安装有扭力弹簧。所述传动轴还与电机连接,电机通过传动轴能驱动与之连接的U型槽带轮转动。A steel belt torsion spring combined clamping and conveying mechanism, comprising a first U-shaped grooved pulley, a second U-shaped grooved pulley and a steel belt, the first U-shaped grooved pulley passes through the steel belt and the second U-shaped grooved pulley connected to each other to form a steel belt transmission mechanism, the front and rear sides of the steel belt are respectively provided with guide grooves, one side of each U-shaped groove pulley is provided with a bearing seat, and the top of the bearing seat is provided with a transmission shaft , the transmission shaft is connected with each U-groove pulley; more than one torsion spring installation holes are evenly distributed on the steel belt with equal distances, and a torsion spring is installed in each torsion spring installation hole. The transmission shaft is also connected with the motor, and the motor can drive the U-shaped groove pulley connected thereto to rotate through the transmission shaft.
作为优选,每条所述导槽的一侧设置有导槽调节机构,所述导槽调节机构设置有一个以上。Preferably, one side of each guide groove is provided with a guide groove adjustment mechanism, and more than one guide groove adjustment mechanism is provided.
作为优选,每个所述导槽调节机构包括设置在导槽下面的编码器,及设置在导槽一侧的限位板,及与限位板连接设置的滚珠丝杆,及与滚珠丝杆连接设置的联轴器。As a preference, each said guide groove adjustment mechanism includes an encoder arranged under the guide groove, a limit plate arranged on one side of the guide groove, a ball screw connected with the limit plate, and a ball screw connected with the ball screw. Connect the set coupling.
作为优选,每个所述扭力弹簧的端部设置有用于压紧钢带传送的弧状结构。Preferably, each end of the torsion spring is provided with an arc-shaped structure for pressing the steel belt to transmit.
本实用新型的一种钢带扭簧组合夹持输送机构,包括第一U型槽带轮、第二U型槽带轮、钢带、导槽、轴承座、传动轴、扭力弹簧安装孔、扭力弹簧和导槽调节机构,所述导槽调节机构包括编码器、限位板、滚珠丝杆和联轴器。本实用新型以钢带作为输送工件的载体,其将钢带与扭力弹簧组合来夹持料带,并由导槽对料带进行导正和限位,其传送精度高,导槽通过调槽调节机构还能调节其前后之间的距离,使其适合对各种不同尺寸的料带进行传送,解决了目前的喷砂机在更换机种时具有调节难度大和耗时长的问题;钢带使料带在整个传送的过程中会出现挤压变形和刮花等问题,其能大大降低产品的报废率和降低产品的制作成本,且其每次能对二条料带同时进行传送,其传送效率高,其适合多机种、常换线的企业使用和满足了大批量连续加工的生产要求,其操作简单,维护方便。A steel belt torsion spring combined clamping and conveying mechanism of the present invention comprises a first U-shaped groove pulley, a second U-shaped groove pulley, a steel belt, a guide groove, a bearing seat, a transmission shaft, a torsion spring installation hole, A torsion spring and a guide groove adjustment mechanism, the guide groove adjustment mechanism includes an encoder, a limit plate, a ball screw and a shaft coupling. The utility model uses the steel belt as the carrier for conveying the workpiece, which combines the steel belt and the torsion spring to clamp the material belt, and uses the guide groove to guide and limit the material belt. The transmission accuracy is high, and the guide groove is adjusted by adjusting the groove. The mechanism can also adjust the distance between its front and back, making it suitable for conveying various material belts of different sizes, which solves the problem of difficult adjustment and time-consuming when changing the model of the current sandblasting machine; the steel belt makes the material During the entire transmission process, the belt will have problems such as extrusion deformation and scratches, which can greatly reduce the scrap rate of the product and reduce the production cost of the product, and it can transmit two material belts at the same time at a time, and its transmission efficiency is high. , which is suitable for enterprises with multiple models and frequent line changes and meets the production requirements of large-scale continuous processing. It is easy to operate and maintain.
附图说明Description of drawings
为了易于说明,本实用新型由下述的较佳实施例及附图作以详细描述。For ease of description, the utility model is described in detail by the following preferred embodiments and accompanying drawings.
图1为本实用新型的一种钢带扭簧组合夹持输送机构的立体图。Fig. 1 is a perspective view of a steel belt torsion spring combined clamping and conveying mechanism of the present invention.
图2为本实用新型的一种钢带扭簧组合夹持输送机构的截面图。Fig. 2 is a cross-sectional view of a steel belt torsion spring combined clamping and conveying mechanism of the present invention.
图3为本实用新型的一种钢带扭簧组合夹持输送机构中的扭力弹簧、钢带和U型槽带轮的传送状态截面图。Fig. 3 is a cross-sectional view of the transmission state of the torsion spring, the steel belt and the U-groove pulley in a steel belt torsion spring combined clamping and conveying mechanism of the present invention.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施方式。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本实用新型的公开内容理解的更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention.
本实施例中,参照图1至图3所示,本实用新型的一种钢带扭簧组合夹持输送机构,包括第一U型槽带轮1、第二U型槽带轮2和钢带3,第一U型槽带轮1通过钢带3与第二U型槽带轮2相驳接,形成钢带传动机构,所述钢带3的前后两侧分别均设置有导槽4,每个U型槽带轮的一侧设置有轴承座5,所述轴承座5的上面设置有传动轴6,所述传动轴6与每个U型槽带轮连接;所述钢带3上以相等的距离均匀分布设置有一个以上的扭力弹簧安装孔(未图示),每个所述扭力弹簧安装孔(未图示)内安装有扭力弹簧7。In this embodiment, as shown in Fig. 1 to Fig. 3, a steel belt torsion spring combination clamping and conveying mechanism of the present invention includes a first U-shaped groove pulley 1, a second U-shaped groove pulley 2 and a steel belt pulley. Belt 3, the first U-shaped pulley 1 is connected with the second U-shaped pulley 2 through the steel belt 3 to form a steel belt transmission mechanism, and the front and rear sides of the steel belt 3 are respectively provided with guide grooves 4 , one side of each U-shaped groove pulley is provided with a bearing seat 5, and a transmission shaft 6 is arranged on the top of the bearing seat 5, and the transmission shaft 6 is connected with each U-shaped groove pulley; the steel belt 3 More than one torsion spring installation holes (not shown) are evenly distributed on the top at equal distances, and a torsion spring 7 is installed in each torsion spring installation hole (not shown).
在其中一实施例中,每条所述导槽4的一侧设置有导槽调节机构(未图示),所述导槽调节机构(未图示)设置有一个以上。In one embodiment, one side of each guide groove 4 is provided with a guide groove adjustment mechanism (not shown), and more than one guide groove adjustment mechanism (not shown) is provided.
在其中一实施例中,每个所述导槽调节机构(未图示)包括设置在导槽4下面的编码器8,及设置在导槽4一侧的限位板9,及与限位板9连接设置的滚珠丝杆10,及与滚珠丝杆10连接设置的联轴器11。In one of the embodiments, each guide groove adjustment mechanism (not shown) includes an encoder 8 arranged under the guide groove 4, a limit plate 9 arranged on one side of the guide groove 4, and The plate 9 is connected with a ball screw 10 , and a coupling 11 is connected with the ball screw 10 .
在其中一实施例中,每个所述扭力弹簧7的端部设置有用于压紧钢带3传送的弧状结构12。In one embodiment, each end of the torsion spring 7 is provided with an arc-shaped structure 12 for conveying the compressed steel belt 3 .
该钢带扭簧组合夹持输送机构的操作流程为:操作人员首先可根据生产的需要通过导槽调节机构(未图示)来调节前后二条导槽4之间的距离,编码器8能精准地记录和控制限位板9移动的距离,使限位板9实现能精准地根据操作人员生产所需的尺寸来定位前后二条导槽4之间的距离,使其实现适合对各种不同尺寸的料带进行传送,导槽4能对传送中的料带进行传正传送,防止料带在传送的过程出现跑偏的现象,其保证了料带的传送精渡高;当第一U型槽带轮1和第二U型槽带轮2同步转动时,钢带3在第一U型槽带轮1和第二U型槽带轮2的共同驱动下随之转动传送,接着,将二条料带分别放置在第一U型槽带轮1的前后两侧开始准备上料,钢带3每次能对二条料带同时进行传送,其传送效率高;当钢带3分别传送到第一U型槽带轮1和第二U型槽带轮2的顶端时,由于钢带3的每个扭力弹簧安装孔(未图示)内均设置有扭力弹簧7,第一U型槽带轮1的最高端和第二U型槽带轮2的最高端分别会将扭力弹簧7的底部顶起,使扭力弹簧7分别随第一U型槽带轮1和第二U型槽带轮2的顶升而在扭力弹簧安装孔(未图示)内向上升高,此时,向上升高的扭力弹簧7会松开对钢带3的压紧,以方便料带进行上料或下料;当钢带3继续随两个U型槽带轮传送时,两个U型槽带轮的最高端会因转动的关系而向下运动,使两个U型槽带轮的最高端不会再顶着扭力弹簧7的底部,扭力弹簧7也会随两个U型槽带轮的旋转而自动作下降运动,最终,扭力弹簧7端部的弧状结构12会自动压紧钢带3的上表面进行传送,其实现了能使钢带3在两个U型槽带轮之间传送时,扭力弹簧7是压紧钢带3传送的,当钢带3传送至每个U型槽带轮的最高端时,弹簧是处于张开状态的,其不与钢带3进行压紧传送。钢带3与扭力弹簧7的配套使用使料带在整个传送的过程中不会出现挤压变形和刮花等现象。The operation process of the steel belt torsion spring combination clamping and conveying mechanism is as follows: the operator can first adjust the distance between the front and rear two guide grooves 4 through the guide groove adjustment mechanism (not shown) according to the production needs, and the encoder 8 can accurately Accurately record and control the moving distance of the limit plate 9, so that the limit plate 9 can accurately locate the distance between the front and rear two guide grooves 4 according to the size required by the operator for production, so that it can be suitable for various sizes. The material belt is conveyed, and the guide groove 4 can carry out the positive transmission of the material belt in the transmission, so as to prevent the deviation of the material belt during the transmission process, which ensures the high transmission accuracy of the material belt; when the first U-shaped When the grooved pulley 1 and the second U-shaped grooved pulley 2 rotate synchronously, the steel belt 3 is driven by the first U-shaped grooved pulley 1 and the second U-shaped grooved pulley 2. The two strips are respectively placed on the front and rear sides of the first U-shaped groove pulley 1 to prepare for feeding. The steel strip 3 can transmit the two strips at the same time at a time, and the transmission efficiency is high; when the steel strip 3 is respectively transmitted to the first When the top of the first U-shaped groove pulley 1 and the second U-shaped groove pulley 2, since each torsion spring mounting hole (not shown) of the steel belt 3 is provided with a torsion spring 7, the first U-shaped groove belt The top end of the wheel 1 and the top end of the second U-shaped pulley 2 will respectively lift up the bottom of the torsion spring 7, so that the torsion spring 7 moves with the first U-shaped pulley 1 and the second U-shaped pulley respectively. 2 is lifted upwards in the torsion spring installation hole (not shown), at this time, the upwardly raised torsion spring 7 will loosen the compression of the steel belt 3, so as to facilitate the feeding or unloading of the material belt ; When the steel band 3 continued to be transmitted with the two U-shaped pulleys, the top ends of the two U-shaped pulleys would move downward due to the relationship of rotation, so that the top ends of the two U-shaped pulleys would not Against the bottom of the torsion spring 7, the torsion spring 7 will also automatically move down with the rotation of the two U-shaped groove pulleys. Finally, the arc-shaped structure 12 at the end of the torsion spring 7 will automatically press the top of the steel belt 3. The surface is transmitted, which realizes that when the steel belt 3 is transmitted between two U-shaped groove pulleys, the torsion spring 7 is pressed against the steel belt 3 for transmission, and when the steel belt 3 is transmitted to each U-shaped groove pulley At the highest end, the spring is in an open state, and it does not carry out compression transmission with the steel band 3. The supporting use of the steel belt 3 and the torsion spring 7 prevents the material belt from being squeezed, deformed and scratched during the entire transmission process.
本实用新型的一种钢带扭簧组合夹持输送机构,包括第一U型槽带轮、第二U型槽带轮、钢带、导槽、轴承座、传动轴、扭力弹簧安装孔、扭力弹簧和导槽调节机构,所述导槽调节机构包括编码器、限位板、滚珠丝杆和联轴器。本实用新型以钢带作为输送工件的载体,钢带使料带在整个传送的过程中会出现挤压变形和刮花等问题,其能大大降低产品的报废率和降低产品的制作成本,且其每次能对二条料带同时进行传送,其传送效率高,且料带在传送的过程中可由导槽对其进行导正和限位,以确保其传送精度高,且钢带每次能同时对二条料带进行传送,其传送效率高,导槽通过调槽调节机构还能调节其前后之间的距离,使其适合对各种不同尺寸的料带进行传送,其解决了目前对带有废料边的卷状料和带状料等进行喷砂处理时,企业通常都是通过皮带来夹持输送或通过辊轴夹持来输送的,这两种输送方式不但均存在自身稳定性差和容易使料带出挤压变形的现象,其还存在换机种时具有调节难度大和耗时长等弊端,导致其不适合频繁换生产线,且其每次只能输送一条料带,生产效率低,操作不方便,不适于多机种、常换线和大批量连续加工的企业使用的问题。A steel belt torsion spring combined clamping and conveying mechanism of the present invention comprises a first U-shaped groove pulley, a second U-shaped groove pulley, a steel belt, a guide groove, a bearing seat, a transmission shaft, a torsion spring installation hole, A torsion spring and a guide groove adjustment mechanism, the guide groove adjustment mechanism includes an encoder, a limit plate, a ball screw and a shaft coupling. The utility model uses a steel belt as the carrier for conveying workpieces, and the steel belt causes problems such as extrusion deformation and scratches to occur in the entire transmission process of the material belt, which can greatly reduce the scrap rate of the product and reduce the production cost of the product, and It can transmit two material belts at the same time at a time, and its transmission efficiency is high, and the material belt can be guided and limited by the guide groove during the transmission process to ensure high transmission accuracy, and the steel belt can be simultaneously The transmission efficiency of the two material belts is high, and the distance between the front and the back of the guide groove can be adjusted through the groove adjustment mechanism, making it suitable for conveying various material belts of different sizes. When sandblasting rolls and strips on the side of waste, companies usually transport them by belt clamping or roller clamping. These two transport methods not only have their own poor stability and are easy to The phenomenon of extruding and deforming the material belt, it also has the disadvantages of difficult adjustment and long time consumption when changing the model, which makes it not suitable for frequent production line changes, and it can only transport one material belt at a time, the production efficiency is low, and the operation Inconvenient, not suitable for enterprises with multiple models, frequent line changes and large-scale continuous processing.
上述实施例,只是本实用新型的一个实例,并不是用来限制本实用新型的实施与权利范围,凡与本实用新型权利要求所述原理和基本结构相同或等同的,均在本实用新型保护范围内。The above-described embodiment is only an example of the utility model, and is not used to limit the implementation and scope of rights of the utility model. All the same or equivalent principles and basic structures as described in the claims of the utility model are all protected by the utility model. within range.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820019030.0U CN207710581U (en) | 2018-01-05 | 2018-01-05 | A steel belt torsion spring combined clamping and conveying mechanism |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820019030.0U CN207710581U (en) | 2018-01-05 | 2018-01-05 | A steel belt torsion spring combined clamping and conveying mechanism |
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| CN201820019030.0U Active CN207710581U (en) | 2018-01-05 | 2018-01-05 | A steel belt torsion spring combined clamping and conveying mechanism |
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