CN211440387U - Round bamboo surface treatment equipment - Google Patents
Round bamboo surface treatment equipment Download PDFInfo
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- CN211440387U CN211440387U CN201921348339.5U CN201921348339U CN211440387U CN 211440387 U CN211440387 U CN 211440387U CN 201921348339 U CN201921348339 U CN 201921348339U CN 211440387 U CN211440387 U CN 211440387U
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Abstract
The utility model relates to a circle bamboo surface treatment equipment, including the main part, its characterized in that: be provided with in the main part and run through the material of main part is said, the material is said and is matched the setting and be used for the round bamboo along the material to say conveyor of transport and be used for the sand light device of round bamboo surface sand light, sand light device sets up one at least, sand light device includes the sand light subassembly, the sand light subassembly is including the emery wheel that can laminate the round bamboo form. The middle of the grinding wheel is provided with a groove which is attached to the special shape of the round bamboo, and the surfaces of the compression roller, the support roller and the driving roller are provided with grooves to enable the round bamboo to rotate, so that the sanding treatment on the surface of the round bamboo is more uniform, and the treatment effect is better; the spring is sleeved on the connecting rod of the compression roller, and when round bamboos with larger diameters are sanded, the compression roller can move up and down after being squeezed to be tightly attached to round bamboos with different sizes, so that the sanding treatment effect can be improved; and the automation of the sanding treatment of the surface of the round bamboo is realized, the manual operation is reduced, and the production efficiency is effectively improved.
Description
Technical Field
The utility model belongs to the technical field of the processing is handled to the bamboo timber among the timber industry, especially a circle bamboo surface treatment equipment.
Background
In recent years, the development of landscape buildings and modern decoration and fitment makes the application of the round bamboo in the fields of building structures and fitment more and more common. Bamboo has received general attention from the market due to its special structure and excellent mechanical properties. But the bamboo timber surface has a layer of wax material, has brought adverse effect to the post processing, and the bamboo timber top layer bamboo blue or green is comparatively compact, handles the difficulty in the follow-up procedure, is the medicament usually to handle, but the paint film permeability is poor, handles inside the medicament can not permeate the bamboo timber, and the treatment effect is not good, and causes the medicament extravagant easily. Therefore, in the actual processing process, the surface sanding treatment needs to be carried out on the bamboo wood.
Due to the structural particularity of the round bamboo, the round bamboo is treated by adopting a manual sanding and polishing method for a long time. The sand light makes the surface of the board smooth and increases the surface strength, the thickness is uniform and consistent, and the sand light is suitable for various veneering processes, various standard structural parts and is convenient for decoration and furniture manufacture. The traditional round bamboo surface sanding processing efficiency is low, the processing degree is not enough, the application of the palm brush and the abrasive belt at the present stage enables the round bamboo surface sanding processing efficiency to be improved, but due to the fact that the round bamboo surface sanding processing efficiency cannot be well adapted to the form of the round bamboo, sanding is not uniform enough. Therefore, a solution is urgently needed to be found, which can improve the sanding treatment efficiency of the round bamboo and can also improve the sanding treatment effect.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a high efficiency is handled circle bamboo surface sand light, and the good circle bamboo surface treatment equipment of sand light treatment effect.
In order to solve the technical problem existing in the above, the utility model discloses a following scheme:
the utility model provides a circle bamboo surface treatment equipment, includes the main part, its characterized in that: be provided with in the main part and run through the material of main part is said, the material is said and is matched the setting and be used for the round bamboo along the material to say conveyor of transport and be used for the sand light device of round bamboo surface sand light, sand light device sets up one at least, sand light device includes the sand light subassembly, the sand light subassembly is including the emery wheel that can laminate the round bamboo form.
The round bamboo surface treatment equipment is characterized in that: the conveying device comprises a driving roller, and the driving roller is a rubber roller, a PVC roller or a polyurethane roller.
The driving roller comprises a first driving roller and a second driving roller, and the first driving roller and the second driving roller are in transmission connection with a first motor arranged on the main body respectively.
The round bamboo surface treatment equipment is characterized in that: the surface of the driving roller is provided with a spiral groove or a groove parallel to the length direction of the driving roller.
The round bamboo surface treatment equipment is characterized in that: and the material channel is also provided with a press roll for pressing the round bamboo downwards and a supporting roll for supporting the bottom of the round bamboo in a matching way.
The round bamboo surface treatment equipment is characterized in that: the compression roller is arranged at the upper end of the material channel through an arranged connecting rod, a spring is sleeved on the connecting rod, and the supporting roller is arranged at the bottom of the material channel through an arranged bearing seat;
the surface of the compression roller is provided with a spiral groove, and the compression roller is a rubber roller, a PVC roller or a polyurethane roller;
the surface of the supporting roll is provided with a spiral groove, and the supporting roll is a rubber roll, a PVC roll or a polyurethane roll.
The round bamboo surface treatment equipment is characterized in that: the sanding device comprises a first sanding device and a second sanding device which are vertical to the conveying direction of the round bamboo, and a third sanding device and a fourth sanding device which are parallel to the conveying direction of the round bamboo.
The round bamboo surface treatment equipment is characterized in that: the sanding device can be arranged on the main body through a sliding rail, and a threaded rod for adjusting the relative distance between the sanding device and the material channel is arranged on the sanding device in a matched mode;
the sanding component further comprises a second transmission shaft, and the second transmission shaft is in transmission connection with a second motor arranged on the main body.
The round bamboo surface treatment equipment is characterized in that: the grinding wheel comprises a first abrasive cloth wheel and a second abrasive cloth wheel, the diameter of the second abrasive cloth wheel is smaller than that of the first abrasive cloth wheel, and the second abrasive cloth wheel is limited between the two first abrasive cloth wheels;
or, a groove which is attached to the shape of the round bamboo is arranged in the middle of the grinding wheel.
The round bamboo surface treatment equipment is characterized in that: the main part is provided with an electric box, and the electric box is provided with an emergency button.
This circle bamboo treatment facility has following beneficial effect:
the utility model discloses the emery wheel of sand light device, the recess of the peculiar form of laminating round bamboo is provided with in the middle of it, and compression roller, backing roll, driving roller surface have spiral groove make round bamboo rotate at the same time, round bamboo surface sand light is handled more evenly, the treatment effect is better; the spring is arranged on the connecting rod of the press roller, and when round bamboos with larger diameters are sanded, the press roller can move up and down after being extruded so as to be tightly attached to round bamboos with different sizes, so that the sanding effect can be improved; and the automation of the sanding treatment of the surface of the round bamboo is realized, the manual operation is reduced, and the production efficiency is effectively improved.
Drawings
FIG. 1: the structure schematic diagram of the round bamboo surface treatment equipment of the utility model;
FIG. 2: the utility model discloses a schematic diagram of a sanding component of a sanding device in round bamboo surface treatment equipment;
FIG. 3: the utility model discloses compression roller schematic diagram in circle bamboo surface treatment equipment.
Description of reference numerals:
1 a main body; 11 material channel; 21 a first motor; 22 press rolls; 221 grooves; 222 a through hole; 23 a first conveyor belt; 24 a second conveyor belt; 25 connecting rods; 26 a first drive roller; 27 a second driving roller; 31 a second motor; 32 grinding wheels; 321 a first abrasive cloth wheel; 322 a second abrasive cloth wheel; 33 a second drive shaft; 34 a threaded rod; 35 a track; 36 supporting the rolls; 37 a bearing seat; 4, an electric box; 41 an emergency button; 5 fixing the plate; 61 a first sanding device; 62 a second sanding device; 63 a third sanding device; and 64 a fourth sanding device.
Detailed Description
The following detailed description will be made in conjunction with the accompanying drawings to make the technical solution of the present invention easier to understand and master.
As shown in fig. 1 to 3, the round bamboo surface treatment equipment of the present invention includes a conveying device, a sanding device and an equipment main body 1. Be provided with the material that runs through main part 1 on the main part 1 and say 11, the material is said 11 and is for being used for carrying the passageway of circle bamboo, and conveyor specifically sets up the feed end that is close to material way 11 in main part 1.
The conveying device comprises a first motor 21, a conveying belt and a driving roller, wherein the conveying belt comprises a first conveying belt 23 and a second conveying belt 24; the surface of the driving roller is provided with grooves 221, which are helical or parallel to the length direction of the driving roller, and which comprise a first driving roller 26 and a second driving roller 27. The spiral or parallel groove 221 in the length direction of the driving roller helps the round bamboo to be conveyed forwards. The first motor 21 is fixedly connected below the material channel 11 of the main body 1. The first conveyor belt 23 is sequentially sleeved on a rotating shaft of the motor and a transmission shaft of the first transmission roller 26, and the motor operates to drive the first transmission roller 26 to rotate through the first conveyor belt 23. The second conveyor belt 24 is sleeved on the transmission shaft of the first conveyor roller 26 and the transmission shaft of the second conveyor roller 27 in sequence, and the first conveyor roller 26 drives the second conveyor belt 24 to operate when rotating. The first motor 21 rotates to drive the conveyor belt to rotate, so that the driving roller rotates, and the round bamboo is fed forwards.
The material channel 11 is also provided with a press roller 22 for pressing the round bamboo downwards and a support roller 36 for supporting the bottom of the round bamboo in a matching way, the press roller 22 is fixedly connected to the lower side of the material channel 11 through a connecting rod 25, and the support roller 36 is fixedly connected to the upper side of the material channel 11 relative to the press roller 22 through a bearing seat 37. A through hole 222 is formed in the center of the pressing roller 22 and the supporting roller 36, and the central shaft passes through the through hole 222 and is fixedly connected to the material channel 11 (i.e., the pressing roller 22 and the supporting roller 36 cross the material channel 11), so that the pressing roller 22 and the supporting roller 36 can roll around the central shaft.
A more preferred embodiment is that a first rotating disc is fixedly connected to a rotating shaft of the motor, a second rotating disc is fixedly connected to a transmission shaft of the first transmission roller 26, a third rotating disc is fixedly connected to a transmission shaft of the second transmission roller 27, the conveyor belt is sleeved on the rotating discs, the diameter of the first rotating disc is larger than or equal to that of the second rotating disc, and the diameter of the second rotating disc is larger than or equal to that of the third rotating disc.
In a more preferred embodiment, the conveyor belt is a chain or a belt; the press roll 22, the driving roll and the supporting roll 36 are rubber rolls, PVC rolls and polyurethane rolls.
In a more preferred embodiment, the surfaces of the press roll 22 and the support roll 36 are provided with spiral grooves 221 for rotating the round bamboo entering the material channel 11 through the feeding hole, so that the sanding treatment of the surface of the round bamboo is more uniform, and the treatment effect is better.
A more preferred embodiment is that a spring (not shown) is sleeved on the connecting rod 25 of the pressing roller 22 arranged above the material channel 11, so as to lift up and down when round bamboos pass through the pressing roller 22, so that the pressing roller 22 tightly supports round bamboos with different diameters, and the round bamboos with too large/small diameters are prevented from entering the next process through the pressing roller 22.
The sanding device is fixedly connected to the circumferential surface of the material channel 11 on the main body 1 and comprises a first sanding device 61 and a second sanding device 62 which are perpendicular to the conveying direction of the round bamboos, and a third sanding device 63 and a fourth sanding device 64 which are parallel to the conveying direction of the round bamboos. The sanding device comprises a second motor 31 and a sanding component, and the second motor 31 is fixedly connected to the fixing plate 5. The sanding device is arranged on the main body 1 of the equipment through a slide rail 35, and a threaded rod 34 used for adjusting the relative distance between the sanding device and the material channel is arranged on the sanding device in a matching mode. Specifically, through holes are formed in both sides of the fixing plate 5, and the slide rail 35 penetrates through the through holes to be connected with the fixing plate 5. The fixing plate 5 is further provided with a threaded hole, the threaded rod 34 penetrates through a through hole formed in the main body 1 and then is in threaded connection with the fixing plate 5 through the threaded hole, a handle convenient for rotating operation is arranged at the end of the threaded rod 34, and a gasket is arranged at the joint of the threaded rod 34 and the main body 1 to buffer connection strength. The threaded rod 34 is adjusted in a rotating mode, the threaded rod 34 does not move relative to the main body 1, the two ends of the fixing plate 5 cannot rotate due to limitation of the sliding rail 35, and the fixing plate 5 moves along the sliding rail 35 at the moment to control the position of the sanding component of the sanding device relative to the material channel 11 so as to change sanding processing capacity of the sanding device. The sanding component comprises a grinding wheel 32 and a second transmission shaft 33, one end of the second transmission shaft 33 is fixedly connected to a rotor of the second motor 31 and is in transmission connection with the second motor 31, the other end of the second transmission shaft is fixedly connected with a sanding wheel, and the motor works to drive the second transmission shaft 33 to rotate so as to drive the sanding wheel to rotate for sanding treatment.
A more preferred embodiment is that the grinding wheel 32 comprises a first abrasive cloth wheel 321 and a second abrasive cloth wheel 322, the diameter of the first abrasive cloth wheel 321 is larger than that of the second abrasive cloth wheel 322, the second abrasive cloth wheel 322 is limited and is arranged between the two first abrasive cloth wheels 321, the grinding wheel 32 with an arc or a groove in the middle is formed by overlapping, and the grinding wheel 32 is fixedly connected to one end of the second transmission shaft 33. So as to improve the sanding treatment effect of the round bamboo.
The utility model provides a more preferred embodiment does, four faces about and about the material is said 11 to sand light device fixed connection, specifically is first sand light device 61 fixed connection in the downside that the material was said 11, and second sand light device 62 fixed connection is in the upside that the material was said 11, and third sand light device 63 fixed connection is in the right side that the material was said 11, and fourth sand light device 64 fixed connection is in the left side that the material was said 11, can be more even sand light the processing to the round bamboo surface, improve sand light treatment effect.
A more preferred embodiment is that, be provided with the scale on the slide rail 35 to the position of accurate control sand light device improves the precision that the circle bamboo was sand light, makes the circle bamboo surface sand light evenly, and the sand light treatment effect is better.
The main part 1 still is provided with electronic box 4, and electronic box 4 is inside to be provided with controller, power, and electronic box 4 surface is provided with switch and emergency button 41, and power, switch, emergency button 41 and conveyor and sand light device are connected with the controller electricity, and emergency button 41 is used for cutting off the power under special circumstances, avoids or reduces the dangerous condition.
In a preferred embodiment, the electric box 4 is provided with a control board which controls the rotation rate of the first motor 21 and/or the second motor 31 to adjust the material feeding speed of the conveying device and the sanding rate of the sanding device.
In a preferred embodiment, the electric box 4 is provided with a control board which controls the rotation rate of the first motor 21 and/or the second motor 31 to adjust the material feeding speed of the conveying device and the sanding rate of the sanding device.
Use the utility model discloses the equipment carries out the flow of circle bamboo surface treatment and does:
a. screening round bamboos, and straightening the round bamboos with larger bending degree;
b. the control board is adjusted, the rotation speed of the motor is set, and the power switch is turned on after the depth of the threaded rod is adjusted;
c. the straightened round bamboos are placed into a feed port of a material channel 11 and contact a transmission roller arranged on the upper side of the material channel 11, and then a conveying device works to drive the straightened round bamboos to move forward;
d. the straightened round bamboo is contacted with a sanding device, and is driven to move forwards by a conveying device at the same time of sanding until the sanded round bamboo exits from a discharge hole of the material channel 11;
e. and after finishing the sanding treatment, closing a power switch.
Wherein the straightening treatment method in the step a is a heat treatment straightening method; the feeding speed of the conveying device in the steps c and d is 0.25-0.4m/s, and the feeding speed adopted in the embodiment is 1/3 m/s; a connecting rod 25 of the compression roller 22 above the material channel 11 is sleeved with a spring; the quantity of the sand light on the surface of the round bamboo is 0.1-0.2mm, and the quantity of the sand light adopted in the embodiment is 0.1 mm. In the step c, a spiral groove 221 is formed in the surface of the transmission roller, and the round bamboo rotates in the feeding process; in the step d, the rotating speed of the sanding roller of the sanding device is 1-1500r/min, and the rotating speed of the sanding roller adopted in the embodiment is 1200 r/min. After sanding treatment, the back-up roll 36 is contacted and withdrawn from the discharge hole. After the power switch is turned on in step b, the emergency button 41 provided on the electric box 4 may be pressed to cut off the power of the equipment in any step before the power is turned off in step e.
Specifically, a circle bamboo surface treatment equipment, includes main part 1, conveyor, sand light device and electronic box 4, is provided with the controller in the electronic box 4, controls the slew rate of conveyor and sand light device's motor through the controller. In order to make the practicality of equipment higher, satisfy the sand light demand of not unidimensional round bamboo, set up and be provided with the spring on the connecting rod 25 of the compression roller 22 of material way 11 top, when jumbo size round bamboo gets into equipment, upward removal after compression roller 22 receives the extrusion, and the round bamboo is through entering into the sand light region. In order to adjust the amount of the sanding light on the surface of the round bamboo, the sanding device is connected with the main body 1 through the slide rail 35, and the fixing plate 5 provided with the sanding device can move along the slide rail 35 by rotating the threaded rod 34, so that the distance between the sanding device and the material channel 11 is changed, and the amount of the sanding light is adjusted. In order to improve the accuracy of the amount of sand light, the slide rail 35 is provided with scales. In order to improve the effect of the round bamboo surface sanding treatment, the rotating speed of a sanding roller of the sanding device is 1200r/min, the feeding speed of the conveying device is 1/3m/s, and a grinding wheel 32 formed by arranging a second abrasive cloth wheel 322 between two first abrasive cloth wheels 321 is adopted in the sanding device. Through the round bamboo surface treatment equipment of the utility model, the sanding device is attached to the special shape of the round bamboo, so that the sanding is more uniform, the effect is better, and meanwhile, the compression roller 22, the driving roller and the supporting roller 36 can rotate the round bamboo in the feeding process because of the grooves 221 arranged on the surface of the round bamboo, so that the sanding treatment on the surface of the round bamboo is more uniform; in addition, realize that circle bamboo surface sand light is handled the automation, reduce manual operation, effectively improve production efficiency.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The present invention has been described in detail with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above embodiments, and various improvements of the method concept and the technical solution of the present invention can be made without modification, or the present invention can be directly applied to other occasions without modification, and is within the protection scope of the present invention.
Claims (10)
1. A round bamboo surface treatment device comprises a main body (1), and is characterized in that: be provided with in main part (1) and run through the material of main part (1) says (11), the material is said and is gone up the cooperation setting and is used for the round bamboo to say the conveyor of (11) transport and be used for the sand light device of round bamboo surface sand light along the material, sand light device sets up one at least, sand light device includes the sand light subassembly, the sand light subassembly is including emery wheel (32) that can laminate the round bamboo form.
2. The round bamboo surface treatment apparatus of claim 1, wherein: the conveying device comprises a driving roller, and the driving roller is a rubber roller, a PVC roller or a polyurethane roller.
3. The round bamboo surface treatment apparatus of claim 2, wherein: the driving roller comprises a first driving roller (26) and a second driving roller (27), and the first driving roller (26) and the second driving roller (27) are respectively in transmission connection with a first motor (21) arranged on the main body (1).
4. The round bamboo surface treatment apparatus of claim 2, wherein: the surface of the driving roller is provided with a groove (221) which is spiral or parallel to the length direction of the driving roller.
5. The round bamboo surface treatment apparatus according to any one of claims 1 to 4, wherein: the material channel (11) is also provided with a press roll (22) for pressing the round bamboo downwards and a support roll (36) for supporting the bottom of the round bamboo in a matching way.
6. The round bamboo surface treatment apparatus of claim 5, wherein: the compression roller (22) is arranged at the upper end of the material channel (11) through an arranged connecting rod (25), a spring is sleeved on the connecting rod (25), and the supporting roller (36) is arranged at the bottom of the material channel (11) through an arranged bearing seat (37);
the surface of the compression roller (22) is provided with a spiral groove (221), and the compression roller (22) is a rubber roller, a PVC roller or a polyurethane roller; the surface of the support roller (36) is provided with a spiral groove (221), and the support roller (36) is a rubber roller, a PVC roller or a polyurethane roller.
7. The round bamboo surface treatment apparatus of claim 1, wherein: the sanding device comprises a first sanding device (61) and a second sanding device (62) which are vertical to the conveying direction of the round bamboo, and a third sanding device (63) and a fourth sanding device (64) which are parallel to the conveying direction of the round bamboo.
8. The round bamboo surface treatment apparatus of claim 7, wherein: the sanding device can be arranged on the main body (1) through a sliding rail (35), and a threaded rod (34) for adjusting the relative distance between the sanding device and the material channel (11) is arranged on the sanding device in a matching manner;
the sanding component further comprises a second transmission shaft (33), and the second transmission shaft (33) is in transmission connection with a second motor (31) arranged on the main body (1).
9. The round bamboo surface treatment apparatus as set forth in claim 1, 7 or 8, wherein: the grinding wheel (32) comprises a first abrasive cloth wheel (321) and a second abrasive cloth wheel (322), the diameter of the second abrasive cloth wheel (322) is smaller than that of the first abrasive cloth wheel (321), and the second abrasive cloth wheel (322) is limited between the two first abrasive cloth wheels (321);
or a groove which is attached to the shape of a round bamboo is arranged in the middle of the grinding wheel (32).
10. The round bamboo surface treatment apparatus of claim 1, wherein: the electric box is characterized in that an electric box (4) is arranged on the main body (1), and an emergency button (41) is arranged on the electric box (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921348339.5U CN211440387U (en) | 2019-08-19 | 2019-08-19 | Round bamboo surface treatment equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921348339.5U CN211440387U (en) | 2019-08-19 | 2019-08-19 | Round bamboo surface treatment equipment |
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| Publication Number | Publication Date |
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| CN211440387U true CN211440387U (en) | 2020-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921348339.5U Active CN211440387U (en) | 2019-08-19 | 2019-08-19 | Round bamboo surface treatment equipment |
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| CN (1) | CN211440387U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524650A (en) * | 2019-08-19 | 2019-12-03 | 杭州邦博科技有限公司 | A kind of round bamboo surface processing equipment and round bamboo process of surface treatment |
-
2019
- 2019-08-19 CN CN201921348339.5U patent/CN211440387U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524650A (en) * | 2019-08-19 | 2019-12-03 | 杭州邦博科技有限公司 | A kind of round bamboo surface processing equipment and round bamboo process of surface treatment |
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