CN207703795U - Ultrasonic test equipment for tube ndt - Google Patents
Ultrasonic test equipment for tube ndt Download PDFInfo
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- CN207703795U CN207703795U CN201721814062.1U CN201721814062U CN207703795U CN 207703795 U CN207703795 U CN 207703795U CN 201721814062 U CN201721814062 U CN 201721814062U CN 207703795 U CN207703795 U CN 207703795U
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model discloses a kind of ultrasonic test equipments for tube ndt, including：Live spindle, it includes main part to turn main shaft, main part center is equipped with the sense channel that axially extends, and the stage casing of sense channel is equipped with multiple be spaced apart and towards the ultrasonic probe apparatus being arranged inside sense channel, main part both ends are respectively equipped with the coupled capacitor group being connect with ultrasonic probe apparatus；Multiple self-centering feed devices；Tubing connects feed device.Ultrasonic test equipment according to the present utility model for tube ndt improves the efficiency of carrying out flaw detection, improves the reliability of entire defect-detecting equipment.
Description
Technical field
The utility model is related to ultrasonic examination technical fields, specifically, more particularly to a kind of for tube ndt
Ultrasonic test equipment.
Background technology
In the related technology, the mode rotatably detected a flaw to the flaw detection generally use of some tubing carries out, and tubing is relative to super
Sonic probe device is rotated and is in axial direction moved, and completes the flaw detection to tubing in the process.
The ultrasonic examination of tubing can be carried out with capacity coupled mode by popping one's head in, but was detected a flaw using capacitive coupling
Cheng Zhong, capacitance can cause to emit pulse signal and echo-signal decaying and generation waveform are abnormal there may be larger parasitic inductance
Become, influences signal-to-noise ratio of detecting a flaw.Limited by existing capacitive coupling defect-detecting equipment, inspection frequency be all limited in 5MHz hereinafter,
And since the coincidence face of capacitance is handed over greatly, extraneous various interference signals are larger to the signal interference of capacitance, capacitance degree of purity bottom may
Flaw detection effect can further be influenced.
In the related technology, when detecting a flaw to tubing, the degree of automation is not high, seriously affects working efficiency.For example, to core
When the tubing such as the zirconium alloy pipe used in industry are detected a flaw, due to more demanding, existing defect-detecting equipment, needing manually will be every
Root zirconium pipe is sent at flaw detection probe, multiple personnel may be needed to coordinate during entire flaw detection, can just be smoothly completed flaw detection
Operation, working efficiency is low, and flaw detection effect is not good enough.
Utility model content
The utility model is intended to solve one of above-mentioned technical problem in the prior art at least to a certain extent.In view of
This, the utility model, which needs to provide a kind of efficient, high degree of automation the ultrasonic examination for tube ndt of flaw detection, to be set
It is standby.
Ultrasonic test equipment according to the present utility model for tube ndt, including：Live spindle, the rotation master
Axis includes main part, and the main part center is equipped with the sense channel axially extended, and the stage casing of the sense channel is equipped with more
It is a to be spaced apart and towards the ultrasonic probe apparatus being arranged inside the sense channel, the main part both ends are respectively equipped with and institute
State the coupled capacitor group of ultrasonic probe apparatus connection；Multiple self-centering feed devices, multiple self-centering feeding dresses
It sets the both sides for being distributed in the live spindle and is located on same axis with the sense channel, to drive tubing from the rotation
The side of main shaft enters and is pierced by from the other side of the live spindle；Tubing connects feed device, and the tubing connects feeding
Device is located at the side of the live spindle, and the tubing connection feed device is used for the front end of the subsequent tubing
It is connected with the tail end of the tubing noted earlier come into the live spindle；Tubing connects feed device：Automatic end
Rear collision device is filled in, the automatic end plug rear collision device includes：Support base, the support base include positioning plate, the positioning
Plate is equipped with the pilot hole in axial direction extended；Push folder, the push folder are slidably disposed in the support base, institute
Stating push folder can be slidable in the axial direction, and the push folder in the first position for clamping the tubing and can unclamp the tubing
It is converted between the second position；First actuating unit, first actuating unit are connected with push folder to drive the push
Folder is converted between the first position and the second position；Second actuating unit, second actuating unit are connected with push folder
To push the push folder in axial direction to move.
The ultrasonic test equipment for tube ndt of embodiment according to the present utility model passes through ultrasonic wave first
The coupling of probe apparatus and coupled capacitor group can more accurately detect a flaw to tubing；Secondly, tubing connection feed device can
It is detected a flaw so that more tubing are linked into an integrated entity and are sent in live spindle automatically, the degree of automation is higher, improves flaw detection
The efficiency of detection；Again, automatic feeding steadily conveys tubing to be detected, improves the reliable of entire defect-detecting equipment
Property.
In addition, the ultrasonic test equipment for tube ndt according to the utility model above-described embodiment can also have
Following additional technical characteristic：
One embodiment according to the present utility model, the support base are equipped with guidance set, and the push folder can edge
Guidance set moves in the axial direction.
One embodiment according to the present utility model, the guidance set are linear bearing.
One embodiment according to the present utility model, first actuating unit are cylinder.
One embodiment according to the present utility model, second actuating unit are cylinder.
One embodiment according to the present utility model, the push folder include the push folder branch being connect with the second actuating unit
Support seat and the clamp portion being located on the support base, the clamp portion is connect with first actuating unit.
One embodiment according to the present utility model, the support base is equipped with presss from both sides what support base offseted with the push
Limiting plate.
One embodiment according to the present utility model, the clamp portion include clamp ontology and are located in the clamp ontology
A pair of of tubing clamping element of side.
One embodiment according to the present utility model, the tubing clamping element are connected by screw with the clamp ontology.
One embodiment according to the present utility model, the tubing clamping element are rubber parts.
The additional aspect and advantage of the utility model will be set forth in part in the description, partly will be from following description
In become apparent, or recognized by the practice of the utility model.
Description of the drawings
Fig. 1 is the structural representation of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
Figure.
Fig. 2 is the live spindle of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
Dimensional structure diagram.
Fig. 3 is the coupled capacitor group of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
Structural schematic diagram.
Fig. 4 is the coupled capacitor group of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
The structural schematic diagram of other direction.
Fig. 5 is the ultrasonic probe of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
The vertical view of component.
Fig. 6 is the sectional view in the directions A-A in Fig. 5.
Fig. 7 is the circumferential ultrasonic wave of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
The vertical view of probe assembly.
Fig. 8 is the sectional view at B-B in Fig. 7.
Fig. 9 is that the self-centering of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model is sent
Expect the structural schematic diagram of device.
Figure 10 is another angle of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
Self-centering feed device structural schematic diagram.
Figure 11 is the self-centering of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
Feed device sectional view.
Figure 12 is the automatic end plug of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
The side view of attachment device.
Figure 13 is the automatic end plug of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
The vertical view of attachment device.
Figure 14 is the enlarged diagram at C in Fig. 1.
Figure 15 is the automatic end plug of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
The dimensional structure diagram of rear collision device.
Figure 16 is the end plug separation of the ultrasonic test equipment for tube ndt of embodiment according to the present utility model
The dimensional structure diagram of device.
Reference numeral：
Ultrasonic test equipment 100 for tube ndt；Live spindle 10；Self-centering feed device 20；Tubing connects
Feeding device 30；Main part 11；Sense channel 101；Ultrasonic probe apparatus 40；Coupled capacitor group 50；Capacitance movable plate 51；
Capacitance stationary plate 52；Separate gap 501；First mounting plate 53；Ultrasonic probe component 41；Probe sphere component 411；Ball seat body
412；Modulus turbine 413；Spherical part 4111；Ultrasonic probe 4112；Holding part 4121；Gear 414；Lower base 4122；The seat of honour
Body 4123；Stage portion 4124；Clamp nut 4126；Inner seal ring 4127；Exterior seal ring 4128；Locking member 4129；Circumferential ultrasound
Wave probe assembly 42；Ball support seat 421；Adjustable probe sphere group 422；Adjusting part 423；Adjustable sphere portion 4221；It is adjustable
Ultrasonic probe 4222；Arc-shaped rack 4223；Rotatable screw rod 4224；Arc-shaped rack 4231；Rotatable screw rod 4232；Pressure
And nut 424；Adjusting bolt 425；First sealing ring 426；Second sealing ring 427；Third sealing ring 428；Adjustable digital-to-analogue turbine
429；Adjustable gear 430；Bearing 21；Master gear 22；Driven gear 23；It is fed idler wheel 24；Through-hole 211；Through hole 221；Connection
Gear 25；Angular wheel 26；Bearing block 27；Connecting shaft 28；Protective enclosure 29；Automatic end plug connector 31；Pedestal 311；Branch
Fagging 312；Clamp driver component 313；Send pipe driver 314；End plug placer 315；Clamping head 3131；Clamp driver
3132；End plug 200；Link block 317；Postive stop baffle 318；Automatic end plug rear collision device 32；Support base 321；Push folder 322；
Second actuating unit 323；Guidance set 324；Positioning plate 3211；Pilot hole 3212；Push folder support base 3221；Clamp portion
3222；End plug separator 60；End plug separation block 61；First clamp assemblies 621；Second clamp assemblies 622；Third clamp assemblies
623；Take-up reel 63；Connecting seat 651；Head assembly 652 is clamped；Clamping head ontology 6521；Clamping element 6522；Strip hole 631；Outflow
Mouth 632.
Specific implementation mode
The embodiments of the present invention are described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng
The embodiment for examining attached drawing description is exemplary, it is intended to for explaining the utility model, and should not be understood as to the utility model
Limitation.
In the description of the present invention, it should be understood that term "center", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " suitable
The orientation or positional relationship of the instructions such as hour hands ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, merely to just
In description the utility model and simplify description, specific side must be had by not indicating or implying the indicated device or element
Position, with specific azimuth configuration and operation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more this feature.The meaning of " plurality " is two or two in the description of the present invention,
More than, unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；Can be
Mechanical connection can also be electrical connection；It can be directly connected, can also can be indirectly connected through an intermediary two
The interaction relationship of connection or two elements inside element.It for the ordinary skill in the art, can basis
Concrete condition understands the concrete meaning of above-mentioned term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature the "upper" of second feature or it
"lower" may include that the first and second features are in direct contact, and can also not be to be in direct contact but lead to including the first and second features
Cross the other characterisation contact between them.Moreover, fisrt feature second feature " on ", " top " and " above " include the
One feature is right over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.First is special
Sign second feature " under ", " lower section " and " below " include fisrt feature immediately below second feature and obliquely downward, or only
Indicate that fisrt feature level height is less than second feature.
As shown in Figure 1, the ultrasonic test equipment 100 for tube ndt of embodiment according to the present utility model, it can
To include：Live spindle 10, multiple self-centering feed devices 20, tubing connect feed device 30.
Specifically, referring to Fig. 2, live spindle 10 includes main part 11, and 11 center of main part, which is equipped with, to be axially extended
The stage casing of sense channel 101, sense channel 101 is equipped with multiple ultrasonic waves being spaced apart and be arranged towards 101 inside of sense channel
Probe apparatus 40,11 both ends of main part are respectively equipped with the coupled capacitor group 50 being connect with ultrasonic probe apparatus 40.Ultrasonic wave is visited
Head device 40 can be to being detected across the tubing of sense channel 101.
Referring to Fig. 1, multiple self-centering feed devices 20 be distributed in the both sides of live spindle 10 and with sense channel 101
In on same axis, to drive tubing to enter from the side of live spindle 10 and be pierced by from the other side of live spindle 10.Change speech
It, what multiple self-centering feed devices 20 played be promptly tubing and drive tubing pass through live spindle, to be carried out to tubing
The effect of flaw detection.
Referring to Fig. 1, tubing connection feed device 30 is located at the side of live spindle 10, and tubing connection feed device 30 is used for
The front end of subsequent tubing is connected with the tail end of the tubing noted earlier come into live spindle 10.In other words, it manages
Material connection feed device 30 effect be, by more to detect tubing connect, i.e., by more tubing connect into one compared with
Long tubing, in order to which multitube material carries out lasting flaw detection.
The ultrasonic test equipment 100 for tube ndt of embodiment according to the present utility model passes through ultrasound first
The coupling of wave probe apparatus 40 and coupled capacitor group 50 can more accurately detect a flaw to tubing；Secondly, tubing connects feeding
More tubing can be linked into an integrated entity and be sent in live spindle 10 automatically and detected a flaw by device 30, and the degree of automation is higher,
Improve the efficiency of carrying out flaw detection；Again, automatic feeding 30 steadily conveys tubing to be detected, improves entire flaw detection
The reliability of equipment.
As shown in figure 3, one embodiment according to the present utility model, coupled capacitor group 50 may include：With sense channel
The capacitance movable plate 51 of the ring shape of 101 coaxial lines and the capacitance stationary plate 52 of ring shape, in capacitance movable plate 51 and capacitance stationary plate 52
One is connected with ultrasonic probe apparatus 40, another is connected with measurement processor (not shown).Thus, it is possible to more accurately right
Tubing is detected a flaw.Optionally, one embodiment according to the present utility model, capacitance stationary plate 52 can be located at capacitance movable plate 51
Outside.It should be noted that capacitance movable plate 51 and capacitance stationary plate 52 all can be multi-turn structure spaced apart, capacitance movable plate 51 according to
It is secondary to be nested in quiet 52 of capacitance.Multigroup coupled capacitor group 50 is arranged as a result, can further increase flaw detection efficiency.Meanwhile it should
Structure can reduce the coincidence interface of capacitance, avoid interference of the outer signals to capacitance, improve the degree of purity of capacitance.
As shown in figure 4, one embodiment according to the present utility model, at least one in capacitance movable plate 51 and capacitance stationary plate 52
A to be equipped with partition gap 501, partition gap 501 is formed on capacitance stationary plate 52 with breaking the capacitance stationary plate 52 of ring shape
It opens, partition gap is formed on capacitance movable plate 51 with by the disconnection of the capacitance movable plate 51 of ring shape.In other words, separate gap 501
The isolation channel being formed on capacitance stationary plate 52 and/or capacitance movable plate 51 is can be understood as, can be overlapped mutually to avoid two capacitances
After generate inductance, detection frequency can be made to be increased to 15MHz or more, improved work efficiency.
Optionally, the partition gap 501 on same capacitance stationary plate 52 and same capacitance movable plate 51 is at least two.As a result,
Capacitance degree of purity can be further increased, the generation of inductance is reduced.It is understood that same capacitance stationary plate 52 and same capacitance
Partition gap 501 on movable plate 51 can be two and be located on straight line with the center of circle.
As shown in Fig. 3 Fig. 4, one embodiment according to the present utility model, capacitance stationary plate 52 may be mounted at the first installation
On plate 53, capacitance movable plate 51 may be mounted on the second mounting plate (not shown) being oppositely arranged with the first mounting plate 53.Thus
It can be in order to the positioning to coupled capacitor component 50.It is understood that one embodiment according to the present utility model, the first peace
Loading board 53 and the second mounting plate can be bakelite.Thus, it is possible to play certain shield effectiveness, outer bound pair coupling is reduced
The interference of capacitance component 50.
As shown in figure 3, for the ease of installation, capacitance stationary plate 52 can be connect by screw with the first mounting plate 53, capacitance
Movable plate 51 can be connect by screw with the second mounting plate.
As shown in figure 4, what needs to be explained here is that, the correspondence of capacitance movable plate 51 and capacitance stationary plate 52 refers to capacitance movable plate
51 and capacitance stationary plate 52 can be inserted into each other, and be oppositely arranged, to generate electric field between capacitance movable plate 51 and capacitance stationary plate 52.
As shown in Figure 5, Figure 6, one embodiment according to the present utility model, ultrasonic probe apparatus 40 may include ultrasound
Wave probe assembly 41, ultrasonic probe component 41 include：Probe sphere component 411, ball seat body 412 and axis prolong along the vertical direction
The modulus turbine 413 stretched.
Specifically, probe sphere component 411 includes spherical part 4111 and the ultrasonic probe being located in spherical part 4111
4112.Ultrasonic probe 4112 can be partly located in spherical part 4111, and be rotated with spherical part 4111, thus, it is possible to adjust
The position of whole ultrasonic probe.
The top and bottom of ball seat body 412 are open respectively, and with the holding part 4121 coordinated with spherical part 4111, sphere
Portion 4111 can be freely rotated on holding part 4121, and the detector of ultrasonic probe 4112 is located at the lower ending opening of ball seat body 412
Place.Modulus turbine 413 is socketed on ball seat body 412.
Referring to Fig. 5, Fig. 6, the adjustment to ultrasonic probe apparatus 40 for convenience is used for the ultrasonic examination of tube ndt
Equipment 100 may further include the gear 414 with 413 coaxial line of digital-to-analogue turbine, and gear 414 can be connect with ball seat body 412
And positioned at the top of digital-to-analogue turbine 413.For the ease of connection, gear 414 can be threadedly coupled with ball seat body 412.
As shown in fig. 6, one embodiment according to the present utility model, ball seat body 412 may include lower base 4122 and upper
Pedestal 4123, lower base 4122 have the cavity penetrated through along the vertical direction, stage portion 4124, upper pedestal 4123 are formed in cavity
It penetrates through and offsets with stage portion 4124 along the vertical direction, upper pedestal 4123 and lower base 4122 are fixed by ball seat pin 4125 and connected
It connects.Thus, it is possible to which probe sphere component 411 is located on ball seat 412.
One embodiment according to the present utility model, as shown in fig. 6, the radial dimension of the cavity of lower base 4122 by down toward
On be gradually reduced.Thus, it is possible to reserve enough spaces to ultrasonic probe 4112, simultaneously with 4112 rotation of convenience for ultrasonic wave probe
Adjust position.
As shown in fig. 6, some embodiments according to the present utility model, upper pedestal 4123 is equipped with cover board 4125, cover board
4125 lower end and the upper end of upper pedestal 4123 offset, the internal perisporium spiral shell of the peripheral wall of cover board 4125 and the cavity of lower cover 4122
Line connects.Cover board 4125 can play the role of further locking upper pedestal 4123 as a result, while cover board 4125 can also rise
To the effect limited to ultrasonic probe 4112, you can limit ultrasonic probe 4112 and moved in presumptive area.Into one
Step ground, the top of cover board 4125 can be equipped with clamp nut 4126 within the cavity.
As shown in fig. 6, some embodiments according to the present utility model, upper pedestal 4123, lower base 4122 and spherical part
Inner seal ring 4127 can be equipped between 4111.Thus, it is possible to improve 41 dustproof and waterproof effect of ultrasonic probe component, improve
The reliability of ultrasonic probe component 41, further, the periphery wall of ball seat body 412 are equipped with exterior seal ring 4128.Further
Ground, ultrasonic probe 4112 can pass through spherical part 4111 and be locked by locking member 4129, in order to ultrasonic probe 4112
Installation and removal.
As shown in Figure 7, Figure 8, one embodiment according to the present utility model, ultrasonic probe apparatus 40 may include circumferential direction
Ultrasonic probe component 42, circumferential ultrasonic probe component 42 may include：Ball support seat 421, adjustable probe sphere group
422 and adjusting part 423.
Specifically, referring to Fig. 8, ball support seat 421 can penetrate through along the vertical direction.Adjustable probe sphere component 422
Including adjustable sphere portion 4221 and the adjustable ultrasonic probe 4222 being located in adjustable sphere portion 4221, adjustable sphere portion 4221
Bottom in ball support seat 421, the detector of adjustable ultrasonic probe 4222 are located at the lower part of ball support seat 421.
Adjusting part 423 is located at the top in ball support seat 421, and adjusting part 423 is connect with adjustable sphere portion 4221.Lead to as a result,
Crossing setting adjusting part 423 can facilitate the position to adjustable probe sphere group 422 to be adjusted, and make adjustable ultrasonic probe
4222 accommodations are wider, improve circumferential 42 working efficiency of ultrasonic probe component.
Further, as shown in figure 8, one embodiment according to the present utility model, adjusting part 423 include：Being located at can
The arc-shaped rack 4231 in spherical part 4221 and the rotatable screw rod 4232 on ball support seat 421 are adjusted, it is rotatable
Screw rod 4232 is matched with arc-shaped rack 4231.Thus, it is possible to which it is adjustable super to carry out Indirect method by adjusting rotatable screw rod 4232
The position of sonic probe 4222.
It is understood that the ultrasonic test equipment 100 for tube ndt may further include and ball support
The pressure and nut 424 that the internal perisporium of seat 421 is threadedly coupled, rotatable screw rod 4232 are located on pressure and nut 424.Thus, it is possible to
Convenient for rotatable screw rod 4232 is positioned and is adjusted.
It is adjusted to further exchange ultrasonic probe 4222, can be equipped with and adjustable ball on ball support seat 421
The adjusting bolt 425 that body portion 4221 offsets.
In order to improve the sealing performance of circumferential ultrasonic probe component 42, an example according to the present utility model is adjustable
The first sealing ring 426 can be equipped between spherical part 4221 and ball support seat 421.Further, adjustable ultrasonic probe
The second sealing ring 427 can be equipped between 4222 and adjustable sphere portion 4221, the periphery wall of ball support seat 421 is socketed with the
Three sealing rings 428.
As shown in figure 8, some examples according to the present utility model, adjustable digital-to-analogue turbine is socketed on ball support seat 421
429.Further, the top of adjustable digital-to-analogue turbine 429 is equipped with the adjustable gear 430 being threadedly coupled with ball support seat 421, can
Geared sleeve 430 is adjusted to be located on ball support seat 421.Adjustable gear 430 can be threadedly coupled with ball support seat 421.
Such as Fig. 9-11 one embodiment according to the present utility model, self-centering feed device 20 may include：Bearing 21,
Master gear 22, multiple driven gears 23 are fed idler wheel 24 correspondingly with multiple driven gears 23.
Specifically, bearing 21 is equipped with the through-hole 211 passed through for tubing.Master gear 22 is rotatably arranged at bearing 21 1
Side, the central axis of master gear 22 and the centerline parallel of through-hole 211 or overlaps, thus, it is possible to master gear 22 and driven tooth
The position of wheel 23 is adjusted.Master gear 22 is centrally formed with the through hole 221 in axial direction extended.
Multiple driven gears 23 can be located at the side of bearing 21 and be engaged with master gear 22.Multiple driven gears 23 it is big
Small identical, master gear 22 can assign multiple driven gears 23 identical transmission ratio.Feed idler wheel 24 is located at the another of bearing 21
Side, is fed the central axis of the central axis and through-hole 211 of idler wheel 24, and multiple feed idler wheels 24 are suitable for common clamping by leading to
The tubing that hole 211 is stretched out, each idler wheel 24 that is fed are connect by connection structure with a driven gear 23.Master gear 22 as a result,
Multiple driven gears 23 can be driven to rotate, multiple driven gears can drive corresponding feed idler wheel 24 to rotate synchronously again, more
A feed idler wheel 24 can firmly grasp tubing in rotation process, and give tubing forward, can be made by the driving of master gear 22
Tubing is fed more steady, and working condition is relatively reliable.
Further, as shown in figure 9, the number of driven gear 23 and feed idler wheel 24 is three, and it is arranged to position
In on three vertex of equilateral triangle.Thus, it is possible to make tubing to the more steady of feed, meanwhile, also allow for driven gear
23 and feed idler wheel 24 arrangement.
Preferably, feed idler wheel 24 can be that rubber is fed idler wheel.Master gear 22 can pass through with driven gear 23 to be connect
Gear 25 is intermeshed.Thus, it is possible to convenient for arrangement, the space for the radial direction that master gear and driven gear 23 occupy is saved.
As shown in figure 11, one embodiment according to the present utility model, driven gear 23 can by angular wheel 26 with
Idler wheel 24 is fed to connect.Holder 21 is equipped with bearing block 27, driven gear 23 by the connecting shaft 28 that is located on bearing block 27 with
Angular wheel 26 connects.
It is understood that in order to adapt to working environment, the outside of connecting shaft 28 and angular wheel 26 is equipped with protective enclosure
29.Further holder is equipped with shell, and master gear 22 and driven gear 23 can be located in shell, and shell can be with protective cover
The integral structure of 29 bearing of body.
As shown in Figure 12, Figure 13, Figure 14, one embodiment according to the present utility model, tubing connects feed device 30 can
To include：Automatic end plug connector 31, automatic end plug connector 31 may include：Pedestal 311, support plate 312 are clamped and are driven
Dynamic device assembly 313 send pipe driver 314 and end plug placer 315.
Specifically, support plate 312 can in the axial direction be slided on pedestal 311.Clamp driver component 313 includes folder
Tight head 3131 and the clamp driver 3132 being connected with clamping head 3131, clamp driver 3132 are located in support plate 312, will
Tubing is located in support plate 312, and tubing is made in axial direction to extend.Pipe driver 314 is sent to be connect with support plate 312, with
Support plate 312 is driven in axial direction to move.End plug placer 315 is for storing end plug, and end plug placer 315 is equipped with
Positioning region for positioning end plug, the end plug in positioning region are oppositely arranged with the tubing clamped on clamp driver 3132.
It should be noted that in the operating process that automatic end plug connector 31 carries out automatic upper end plug, end plug elder generation quilt
Be stored in end plug placer 315, clamp driver 3132 drive clamping head 3131 clamp tubing, at this time the end of tubing with put
The end face for setting the end plug 200 in end plug placer 315 send pipe driver 314 to accelerate motion, and drives in support plate 312
Clamping head 3131 in axial direction accelerate movement, so that end plug 200 is filled in the end of tubing.
End plug 200 is installed automatically in the end of tubing thus, it is possible to realize, improves the ultrasonic wave spy for tube ndt
The degree of automation for hindering equipment 100, improves production efficiency.
It is understood that clamp driver 3132 can be cylinder.Send pipe driver 314 or cylinder.It clamps
First 3131 can be the rubber clamping head being oppositely arranged.Thus, it is possible to which tubing is preferably clamped, the accidental wound to tubing is reduced
Evil.It is understood that clamping head 3131 can be connect by screw with clamp driver 3132.Clamping head 3131 is driven with clamping
It can be equipped with attachment spacers 3133 between dynamic device 3132.
As shown in figure 13, one embodiment according to the present utility model, support plate 312 can be connected by linear bearing 316
It is connected to 311 on pedestal.Thus, it is possible to which plate 312 easy to support drives clamping head 3131 in axial direction to move.Preferably, it supports
Plate 312 can be socketed in linear axis 316 and hold.Further, in order to improve stability, linear bearing 316 can be two, and
It is arranged in parallel.Optionally, linear bearing 316 can be fixed on by link block 317 on pedestal 311, link block 317 it is interior
Side is equipped with postive stop baffle 318.
As shown in figure 15, one embodiment according to the present utility model, tubing connection feed device 30 include：Automatic end plug
Rear collision device 32, automatic end plug rear collision device 32 include：Support base 321, push folder the 322, first actuating unit (not shown),
Second actuating unit 323.
Specifically, support base 321 includes positioning plate 3211, and positioning plate 3211 is equipped with the guiding in axial direction extended
Hole 3212, pilot hole 3212 is for being oriented to the tubing across its own.Push folder 322 is slidably disposed in branch support group
On seat 321, push presss from both sides 322 can be slidable in the axial direction, and push folder 322 can be in the first position and release tubing for clamping tubing
The second position between convert.First actuating unit (not shown) is connected with push folder 322 to drive push folder 322 at first
It sets and is converted between the second position, for example, the first actuating unit can be cylinder.It is understandable that the second actuating unit 323
It may be cylinder.Second actuating unit 323 can be connected with push folder 322 to push push folder 322 in axial direction to move.
It is understood that (can be artificial defeated by conveying by the tubing of complete end plug 200 on automatic end plug connector 31
Send, can also be transported by dedicated transhipment structure) on automatic end plug rear collision device 32.At this point, the side of pilot hole 3212
Just there are the tail end of a upper tubing, push folder 322 to clamp this tubing (front end carries end plug 200), and in the second power
Under the acceleration of mechanism 323 promotes, connecting with the tail end of a upper tubing, (end plug 200 of this tubing front end is inserted into upper one
The tail end of tubing).
One embodiment according to the present utility model, support base 321 are equipped with guidance set 324, and push folder 322 can edge
Guidance set 324 moves in the axial direction.Guidance set 324 can be linear bearing.Thus, it is possible to which automatic end plug is made to knock into the back
Device 32 is run more steady.
As shown in figure 5, one embodiment according to the present utility model, push folder 322 may include and the second actuating unit
The clamp portion 3221 that the push of 323 connections is pressed from both sides support base 3221 and is located on support base 3221, clamp portion 3222 and the first power
Mechanism connects.Further, support base 321 is equipped with the limiting plate 325 to offset with push folder support base 3221.
Further, some embodiments according to the present utility model, clamp portion 3222 include clamp ontology 3223 and are located at
A pair of of tubing clamping element 3224 of 3223 inside of clamp ontology.Thus, it is possible to convenient for clamping and feed to tubing.Preferably,
Tubing clamping element 3224 is connected by screw with clamp ontology 3223.Further, tubing clamping element 3224 can be rubber parts.
As shown in figure 16, one embodiment according to the present utility model is used for the ultrasonic test equipment 100 of tube ndt
Further comprise：End plug separator 60, end plug separator 60 may include：End plug separation block 61, the first clamp assemblies
621, the second clamp assemblies 622 and third clamp assemblies 623, first energize component (not shown), the second energy supply component (does not show
Go out), third energy supply component (not shown) and take-up reel 64.
Specifically, the first clamp assemblies 621, the second clamp assemblies 622 and third clamp assemblies 623 are successively at interval
It is located on end plug separation block 61, the first clamp assemblies 621, the second clamp assemblies 622 and third clamp assemblies 623 can be square in an axial direction
To movement.First energy supply component connects respectively with the first clamp assemblies 621, the second clamp assemblies 622 and third clamp assemblies 6123
It connects, to control the opening and closing of the first clamp assemblies 621, the second clamp assemblies 622 and third clamp assemblies 623, in other words
It says, the first energy supply component can provide for the first clamp assemblies 621, the second clamp assemblies 622 and third clamp assemblies 623 to be beaten
The power that open and close are closed, the first energy supply component can be cylinder.
Second energy supply component is connect with the second clamp assemblies 622 to drive 622 edge of the second clamp assemblies in predetermined state
Axial direction accelerates movement, third energy supply component to be connect with third clamp assemblies 623 to drive third clamping in predetermined state
Group 623 in axial direction accelerates movement.
Second clamp assemblies 622 are located between the first clamp assemblies 621 and third clamp assemblies 623, and receiver board 63 can be with
It is located between the first clamp assemblies 621 and third clamp assemblies 623 for receiving the end plug 200 fallen.
It is understood that the first clamp assemblies 621, the second clamp assemblies 622 and third clamp assemblies 623 can be in an axial direction
Direction is moved, during the first clamp assemblies 621, the second clamp assemblies 622 and third clamp assemblies 623 move integrally,
End plug 200 between two tubing can be unloaded.Specifically, the first clamp assemblies 621 clamp a tubing, third clamping group
Part 623 clamps another tubing, and the second clamp assemblies 622 clamp the end plug being connected on two tubing, the second clamp assemblies 622
Accelerate movement suddenly respectively with third clamp assemblies 623, makes end plug 200 and two tubing separation.
Thus, it is possible to which realizing will automatically unload mounted on the end plug 200 of tubing, high degree of automation improves work
Efficiency.
The ultrasonic test equipment 100 for tube ndt of embodiment according to the present utility model may further include
4th energy supply component (not shown), the 4th energy supply component are connect with the first clamp assemblies to drive the first clamp assemblies 621 along axis
It is moved to direction.
As shown in figure 16, one embodiment according to the present utility model, the first clamp assemblies 621, the second clamp assemblies 622
Include with third clamp assemblies 623：Connection pedestal 651, the clamping head assembly 652 being located on connection pedestal 651, connect pedestal
651 are movably coupled on end plug separation block 61 and are energized with corresponding first energy supply component, the second energy supply component and third
Component is separately connected.Further, connecting seat 651 is connect with end plug separation block 61 by linear bearing.Head assembly 652 is clamped to wrap
It includes clamping head ontology 6521 and is located at the clamping element 6522 of 6521 inside of clamping head ontology.Preferably, clamping element 6522 is rubber
Part.Clamping element 6522 can be connect by screw with clamping head ontology 6521.
It can be understood that in the embodiments of the present invention, the first energy supply component, the second energy supply component, third energy supply
Component and the 4th energy supply component can be cylinder.
For the ease of recycling end plug, some embodiments according to the present utility model, 63 middle part of take-up reel is equipped with strip hole
631, the second clamp assemblies 622 can be stretched out by strip hole 631.Further, take-up reel 63 can be obliquely installed and in take-up reel
63 lower end is equipped with outflux 632.
Below with reference to the accompanying drawings the course of work of the ultrasonic test equipment 100 for tube ndt is briefly described in 1-16：
Upper end plug：Tubing is placed on preparation platform 300 first, end plug is placed in end plug placer 315
200, after clamp driver component 313 clamps the tubing being aligned with end plug, send pipe driver 314 to accelerate push tubing, make tubing
It is connect with end plug.
End plug knocks into the back automatically：The tubing (follow-up tubing) of upper complete end plug is transported to by conveying device 400 and is chased after automatically
On tail apparatus 32, at this point, a preamble tubing has been placed in self-centering feed device 20, since preamble tubing is automatic
Centering feed device 20 at the uniform velocity moves forward, and automatic end plug rear collision device 32 drives follow-up tubing to accelerate and preamble tubing
" knocking into the back ", preamble tubing and follow-up tubing link together like this, enter during entire end plug knocks into the back automatically automatic
Tubing after centering feed device 20, which remains, at the uniform velocity to be moved.
Lower end plug：In tubing after live spindle 10 completes carrying out flaw detection, two tubing with end plug are moved to end
After filling at separator 60, the first clamp assemblies 621 clamp follow-up tubing, the second clamp assemblies 622 clamp end plug, third clamping
Component 623 clamps preamble tubing and as tubing moves together, when precalculated position, the first clamp assemblies 621 and second folder
It holds component 622 to accelerate respectively, end plug 200 is made to be detached with two tubing.
For the ultrasonic test equipment 100 of tube ndt, more tubing can be connected together, continuously be detected a flaw
Detection, improves the working efficiency of carrying out flaw detection.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is contained at least one embodiment or example of the utility model.In the present specification, to the schematic table of above-mentioned term
It states and is necessarily directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be with
It can be combined in any suitable manner in any one or more of the embodiments or examples.In addition, those skilled in the art can incite somebody to action
Different embodiments or examples described in this specification are engaged and are combined.
Although the embodiments of the present invention have been shown and described above, it is to be understood that above-described embodiment is
Illustratively, it should not be understood as limiting the present invention, those skilled in the art are in the scope of the utility model
Inside it can make changes, modifications, alterations, and variations to the above described embodiments.
Claims (10)
1. a kind of ultrasonic test equipment for tube ndt, which is characterized in that including：
Live spindle, the live spindle include main part, and the main part center is equipped with the sense channel axially extended, institute
State sense channel stage casing be equipped with it is multiple be spaced apart and towards the ultrasonic probe apparatus being arranged inside the sense channel, it is described
Main part both ends are respectively equipped with the coupled capacitor group being connect with the ultrasonic probe apparatus；
Multiple self-centering feed devices, multiple self-centering feed devices be distributed in the both sides of the live spindle and with
The sense channel is located on same axis, to drive tubing to enter from the side of the live spindle and from the live spindle
The other side be pierced by；
Tubing connects feed device, and the tubing connection feed device is located at the side of the live spindle, the tubing
Connection feed device is used for the front end of the subsequent tubing and comes into the tubing noted earlier in the live spindle
Tail end be connected；
Tubing connects feed device：Automatic end plug rear collision device, the automatic end plug rear collision device include：
Support base, the support base include positioning plate, and the positioning plate is equipped with the pilot hole in axial direction extended；
Push folder, the push folder are slidably disposed in the support base, and the push folder can be slidable in the axial direction, institute
Stating push folder can convert clamping between the first position of the tubing and the second position for unclamping the tubing；
First actuating unit, first actuating unit and the push folder be connected with drive it is described push be clipped in first position and
It is converted between the second position；
Second actuating unit, second actuating unit are connected with push folder to push the push folder in axial direction to move
It is dynamic.
2. the ultrasonic test equipment according to claim 1 for tube ndt, which is characterized in that the support base
It is equipped with guidance set, the push folder can in the axial direction be moved along guidance set.
3. the ultrasonic test equipment according to claim 2 for tube ndt, which is characterized in that the guidance set
For linear bearing.
4. the ultrasonic test equipment according to claim 1 for tube ndt, which is characterized in that first power
Mechanism is cylinder.
5. the ultrasonic test equipment according to claim 1 for tube ndt, which is characterized in that second power
Mechanism is cylinder.
6. the ultrasonic test equipment according to claim 1 for tube ndt, which is characterized in that the push clip pack
Include the push folder support base being connect with the second actuating unit and the clamp portion that is located on the support base, the clamp portion with it is described
First actuating unit connects.
7. the ultrasonic test equipment according to claim 6 for tube ndt, which is characterized in that the support base
It is equipped with the limiting plate to offset with the push folder support base.
8. the ultrasonic test equipment according to claim 6 for tube ndt, which is characterized in that wrap in clamp portion
A pair of of the tubing clamping element for including clamp ontology and being located on the inside of the clamp ontology.
9. the ultrasonic test equipment according to claim 8 for tube ndt, which is characterized in that the tubing clamps
Part is connected by screw with the clamp ontology.
10. the ultrasonic test equipment according to claim 9 for tube ndt, which is characterized in that the tubing folder
Tight part is rubber parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721814062.1U CN207703795U (en) | 2017-12-21 | 2017-12-21 | Ultrasonic test equipment for tube ndt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721814062.1U CN207703795U (en) | 2017-12-21 | 2017-12-21 | Ultrasonic test equipment for tube ndt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207703795U true CN207703795U (en) | 2018-08-07 |
Family
ID=63028033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721814062.1U Expired - Fee Related CN207703795U (en) | 2017-12-21 | 2017-12-21 | Ultrasonic test equipment for tube ndt |
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| Country | Link |
|---|---|
| CN (1) | CN207703795U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110040428A (en) * | 2019-03-29 | 2019-07-23 | 张家港嘉园钢铁制品有限公司 | Ultrasonic test equipment |
| CN111351864A (en) * | 2018-12-21 | 2020-06-30 | 核动力运行研究所 | Pipe mounting rack for ultrasonic detection of polygonal pipes |
-
2017
- 2017-12-21 CN CN201721814062.1U patent/CN207703795U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111351864A (en) * | 2018-12-21 | 2020-06-30 | 核动力运行研究所 | Pipe mounting rack for ultrasonic detection of polygonal pipes |
| CN110040428A (en) * | 2019-03-29 | 2019-07-23 | 张家港嘉园钢铁制品有限公司 | Ultrasonic test equipment |
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