CN209086210U - A kind of steel pipe defectoscope - Google Patents
A kind of steel pipe defectoscope Download PDFInfo
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- CN209086210U CN209086210U CN201821869519.3U CN201821869519U CN209086210U CN 209086210 U CN209086210 U CN 209086210U CN 201821869519 U CN201821869519 U CN 201821869519U CN 209086210 U CN209086210 U CN 209086210U
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- steel pipe
- receiving device
- detection
- ultrasonic sensor
- storage rack
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
A kind of steel pipe defectoscope of the utility model, it include storage rack, pipe clamping device, rotation drive device, ultrasonic sensor and material-receiving device, pipe clamping device is for clamping detected steel pipe, due to rotation drive device driving clamp set rotation, ultrasonic wave can be translated along the rack gear parallel with detected steel pipe, to realize that ultrasonic probe detects all surfaces of steel pipe, Effect on Detecting is good, and the detection effect fixed and cannot detect steel pipe comprehensively of fixing or pop one's head in than conventional steel pipe is more preferable.And the storage rack of the utility model can be directly connected to the discharge port of tuber, material-receiving device directly docks the feed inlet of polishing machine, steel pipe is taken away when ultrasonic sensor detection tube quality is unqualified, when when ultrasonic sensor detects tube quality qualification, steel pipe falls in material-receiving device and is directly sent to polishing machine polishing, it is not necessary that flaw detection process is especially arranged in elsewhere, work efficiency is high.
Description
Technical field
The utility model relates to steel pipe's production manufacturing fields, more particularly to a kind of steel pipe defectoscope.
Background technique
In the manufacturing process of steel pipe, either seamless steel pipe or welded tube, due in raw material slag inclusion or material it is loose
The problems such as, can crack after steel pipe forming, trachoma the defects of, for the quality for ensuring tube product, reduce the safety in use
Hidden danger needs to detect steel pipe with defect-detecting equipment.Currently, being generally required when being detected a flaw using ultrasonic wave to steel pipe by steel
Pipe detects again after being transported to specific equipment, can not achieve after tubulation forms in the transmitting for passing to polishing machine or packing machine
It is directly detected in journey, underproof steel pipe is removed in time and reduces the wasting of resources, and existing steel pipe defectoscope structure
Complexity, low efficiency.
Therefore, there are problems in the prior art, can dock tuber it is urgent to provide one kind and polishing machine is also single
Steel pipe defectoscope solely use, that structure is simple, high-efficient is particularly important.
Summary of the invention
The purpose of this utility model is that avoid shortcoming in the prior art and provide one kind can dock tuber and
Steel pipe defectoscope that polishing machine also can be used alone, structure is simple, high-efficient.
The purpose of this utility model is achieved through the following technical solutions:
A kind of steel pipe defectoscope includes storage rack, pipe clamping device, rotation drive device, ultrasonic sensor and is connect
Expect device,
Pipe clamping device is provided with two groups of clamp units, and two are installed on the both ends for the side that storage rack discharges, every group of clamp
Unit includes clamp set, limit plate and material folding cylinder, and clamp set is rotatably installed on limit plate by bearing, limit plate and
Clamped steel pipe is mutually perpendicular to and is driven by the telescopic rod of material folding cylinder move；
Rotation drive device drives clamp set rotation；
The ultrasonic probe of ultrasonic sensor is located at the lower section for being clamped in the steel pipe of two clamps set, ultrasonic probe
It is installed on detection pillar, detection pillar is fixed on Mobile base, and Mobile base is equipped with mobile driving motor, moves the defeated of driving motor
Shaft is equipped with gear, and gear is engaged with the rack gear being fixed on detection bracket；
Material-receiving device is located at the side of detection bracket.
Preferably, limit plate is connected with support plate, and support plate is slidably disposed in storage rack by guide rail.
Preferably, rotation drive device is made of motor and transmission mechanism.
Preferably, ultrasonic sensor is supersonic sounding instrument.
Preferably, material-receiving device includes material ejection cylinder, transition arm and splicing frame, and material ejection cylinder, which is located at, is clamped in two
The lower section of steel pipe and the top of the telescopic rod of material ejection cylinder of clamp set are equipped with retainer part, and the upper surface inclination of transition arm is set
It sets, the high one end of transition arm is located at the side for being clamped in the steel pipe of two clamps set, and the low one end of transition arm extends towards outside
Reach splicing frame.
It is furthermore preferred that the top of splicing frame is equipped with multipair transmission wheel.
It is furthermore preferred that material-receiving device is additionally provided with pusher cylinder, pusher cylinder is used to release the steel pipe on splicing frame.
The utility model has the beneficial effects that
A kind of steel pipe defectoscope of the utility model includes storage rack, pipe clamping device, rotation drive device, ultrasound
Detection device and material-receiving device, pipe clamping device is for clamping detected steel pipe, since rotation drive device driving clamp set rotates,
Ultrasonic wave can be translated along the rack gear parallel with detected steel pipe, to realize that ultrasonic probe visits all surfaces of steel pipe
It surveys, Effect on Detecting is good, and the detection effect fixed and cannot detect steel pipe comprehensively of fixing or pop one's head in than conventional steel pipe is more preferable.And
And the storage rack of the utility model can be directly connected to the discharge port of tuber, material-receiving device directly docks the charging of polishing machine
Mouthful, steel pipe is taken away when ultrasonic sensor detection tube quality is unqualified, is closed when ultrasonic sensor detection tube quality
When lattice, steel pipe falls in material-receiving device and is directly sent to polishing machine polishing, it is not necessary that process of detecting a flaw especially be arranged in elsewhere, from system
Pipe machine realizes the real-time carrying out flaw detection of steel pipe into the transition transmission of polishing machine, and work efficiency is high.
Detailed description of the invention
The utility model is described further using attached drawing, but the content in attached drawing does not constitute and appoints to the utility model
What is limited.
Fig. 1 is the structural schematic diagram of one embodiment of the utility model.
Fig. 2 is the portion the A enlarged drawing of Fig. 1.
Fig. 3 is the schematic diagram of another direction of one embodiment of the utility model.
Fig. 1 includes into Fig. 3:
1 storage rack,
2-1 clamp set, 2-2 limit plate, 2-3 material folding cylinder, 2-4 support plate,
3-1 motor, 3-2 transmission mechanism
4-1 ultrasonic probe, 4-2 detection pillar, 4-3 detection bracket, 4-4 Mobile base, 4-5 gear, 4-6 rack gear, 4-7 electricity
Machine,
5-1 material ejection cylinder, 5-2 transition arm, 5-3 splicing frame, 5-4 transmission wheel, 5-5 pusher cylinder.
Specific embodiment
The utility model is described in further detail with the following Examples.
Embodiment 1
Referring to Fig. 1 and 2, a kind of steel pipe defectoscope of the present embodiment includes storage rack 1, pipe clamping device, rotation driving
Device, ultrasonic sensor and material-receiving device.Pipe clamping device is provided with two groups of clamp units, and two are installed on the discharging of storage rack 1
Side both ends, every group of clamp unit includes clamp set 2-1, limit plate 2-2 and material folding cylinder 2-3, and clamp set 2-1 passes through
Bearing is rotatably installed on limit plate 2-2, and limit plate 2-2 and clamped steel pipe are mutually perpendicular to and by material folding cylinder 2-3's
Telescopic rod drives movement, and limit plate 2-2 is connected with support plate 2-4, and support plate 2-4 is slidably disposed in storage rack by guide rail
1.The distance between two limit plate 2-2 can be adjusted at any time according to the length of steel pipe to ensure steel pipe just from limit plate 2-2
It slides and avoids falling.
Rotation drive device drives clamp set 2-1 rotation in order to the whole of ultrasonic sensor detection steel pipe, rather than
Partial detection leads to the unclear standard of detection result, wherein rotation drive device is made of motor 3-1 and transmission mechanism 3-2, this implementation
The transmission mechanism 3-2 of example is made of gear, rack gear and connecting rod.
The ultrasonic probe 4-1 of the ultrasonic sensor of the present embodiment is located at the steel pipe for being clamped in two clamp set 2-1
Lower section, ultrasonic probe 4-1 is installed on detection pillar 4-2, and detection pillar 4-2 is fixed on Mobile base 4-4, Mobile base 4-4 peace
Equipped with mobile driving motor, the output shaft of mobile driving motor is equipped with gear, gear and the tooth being fixed on detection bracket 4-3
4-6 engagement, motor 4-7 drive gear 4-5 rotation, and gear 4-5, which engages reaction with the rack gear 4-6 of fixation, makes Mobile base 4-4
It is translated along rack gear 4-6, and rack gear 4-6 is parallel with tested steel pipe so that probe is from the mobile other end in one end of steel pipe, together
Shi Gangguan and Rotating with Uniform under the action of rotation drive device, the complete complete flaw detection that acquisition is calculated through algorithm of the data of detection
Judging result is more accurate.Wherein, ultrasonic sensor is conventional supersonic sounding instrument, and result and flaw detection principle are not gone to live in the household of one's in-laws on getting married herein
It states.
The material-receiving device of the steel pipe defectoscope of the present embodiment is located at the side of detection bracket 4-3, and material-receiving device includes
Material ejection cylinder 5-1, transition arm 5-2, splicing frame 5-3 and pusher cylinder 5-5, material ejection cylinder 5-1, which is located at, is clamped in two clamps
The lower section of steel pipe and the top of the telescopic rod of material ejection cylinder 5-1 for covering 2-1 are equipped with retainer part, and the upper surface of transition arm 5-2 is inclined
Tiltedly setting, one end of transition arm 5-2 high are located at the side for being clamped in the steel pipe of two clamps set 2-1, transition arm 5-2 it is low one
End extends up to splicing frame 5-3 towards outside, and the telescopic rod rising of material ejection cylinder 5-1 ejects steel pipe after ultrasonic listening, steel pipe
It falls on transition arm 5-2 and is slipped to splicing frame 5-3 along transition arm 5-2, the top of splicing frame 5-3, which is equipped with multipair transmission wheel 5-4, to be had
Conducive to the transmission of steel pipe, pusher cylinder 5-5, which is used to release the steel pipe on splicing frame 5-3 transmission wheel 5-4, enters polishing machine.
Finally it should be noted that above embodiments are merely to illustrate the technical solution of the utility model explanation rather than to power
The limitation of the claimed range of benefit.Those skilled in the art should be appreciated that referring to preferred embodiment and can be to this reality
It is modified or replaced equivalently with novel technical solution, but belongs to the substantially identical of technical solutions of the utility model and protection
Range.
Claims (7)
1. a kind of steel pipe defectoscope, it is characterised in that: include storage rack, pipe clamping device, rotation drive device, supersonic sounding
Device and material-receiving device,
The pipe clamping device is provided with two groups of clamp units, and two are installed on the both ends for the side that storage rack discharges, every group of clamp
Unit includes clamp set, limit plate and material folding cylinder, and the clamp set is rotatably installed on limit plate by bearing, described
Limit plate and clamped steel pipe are mutually perpendicular to and are driven by the telescopic rod of the material folding cylinder move；
The rotation drive device driving clamp set rotation；
The ultrasonic probe of the ultrasonic sensor is located at the lower section for being clamped in the steel pipe of two clamps set, ultrasonic probe
It is installed on detection pillar, the detection pillar is fixed on Mobile base, and the Mobile base is equipped with mobile driving motor, mobile driving
The output shaft of motor is equipped with gear, and the gear is engaged with the rack gear being fixed on detection bracket；
The material-receiving device is located at the side of detection bracket.
2. a kind of steel pipe defectoscope according to claim 1, it is characterised in that: the limit plate is connected with support plate,
Support plate is slidably disposed in storage rack by guide rail.
3. a kind of steel pipe defectoscope according to claim 1, it is characterised in that: the rotation drive device by motor and
Transmission mechanism composition.
4. a kind of steel pipe defectoscope according to claim 1, it is characterised in that: the ultrasonic sensor is that ultrasound is visited
Survey instrument.
5. a kind of steel pipe defectoscope according to claim 1, it is characterised in that: the material-receiving device includes liftout gas
Cylinder, transition arm and splicing frame, the material ejection cylinder is positioned at the lower section and material ejection cylinder for being clamped in the steel pipe that two clamps cover
The top of telescopic rod is equipped with retainer part, and the upper surface of the transition arm is obliquely installed, and the high one end of transition arm is located at clamped
In the side of the steel pipe of two clamps set, the low one end of transition arm extends up to splicing frame towards outside.
6. a kind of steel pipe defectoscope according to claim 5, it is characterised in that: the top of the splicing frame is equipped with multipair
Transmission wheel.
7. a kind of steel pipe defectoscope according to claim 5 or 6, it is characterised in that: material-receiving device is additionally provided with pusher
Cylinder, pusher cylinder are used to release the steel pipe on splicing frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821869519.3U CN209086210U (en) | 2018-11-14 | 2018-11-14 | A kind of steel pipe defectoscope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821869519.3U CN209086210U (en) | 2018-11-14 | 2018-11-14 | A kind of steel pipe defectoscope |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209086210U true CN209086210U (en) | 2019-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821869519.3U Active CN209086210U (en) | 2018-11-14 | 2018-11-14 | A kind of steel pipe defectoscope |
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| Country | Link |
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| CN (1) | CN209086210U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111380959A (en) * | 2020-04-25 | 2020-07-07 | 南京肯纳检测技术有限公司 | High-precision ultrasonic flaw detection equipment and flaw detection method thereof |
| CN111929050A (en) * | 2020-08-13 | 2020-11-13 | 浙江具京科技发展有限公司 | Steel pipe nondestructive test mobile device |
-
2018
- 2018-11-14 CN CN201821869519.3U patent/CN209086210U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111380959A (en) * | 2020-04-25 | 2020-07-07 | 南京肯纳检测技术有限公司 | High-precision ultrasonic flaw detection equipment and flaw detection method thereof |
| CN111380959B (en) * | 2020-04-25 | 2023-03-10 | 南京肯纳检测技术有限公司 | High-precision ultrasonic flaw detection equipment and flaw detection method thereof |
| CN111929050A (en) * | 2020-08-13 | 2020-11-13 | 浙江具京科技发展有限公司 | Steel pipe nondestructive test mobile device |
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