CN207114479U - A kind of flaw detection platform for bar automatic flaw detection apparatus - Google Patents

A kind of flaw detection platform for bar automatic flaw detection apparatus Download PDF

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Publication number
CN207114479U
CN207114479U CN201721027966.XU CN201721027966U CN207114479U CN 207114479 U CN207114479 U CN 207114479U CN 201721027966 U CN201721027966 U CN 201721027966U CN 207114479 U CN207114479 U CN 207114479U
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support
flaw detection
bar
plate
drive
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CN201721027966.XU
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边翊
金康
丁金根
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Anhui Futuo Material Technology Co.,Ltd.
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Machine Precision Forming Industrial Technology Research Institute (anhui) Ltd By Share Ltd
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Abstract

The utility model provides a kind of flaw detection platform for bar automatic flaw detection apparatus, including gantry support, rotary drive mechanism, support conveying mechanism, the rotary support mechanism for supporting bar, defectoscope and support underframe for driving bar to move axially for driving bar to rotate;Rotary drive mechanism, rotary support mechanism and support conveying mechanism are arranged on the lower section of gantry support by support underframe;Defectoscope suspension is arranged on gantry support, and can be slidably reciprocated along the axial direction of bar.The flaw detection platform can realize the rotation conveying detection of bar automatically, and be marked, and save manpower, improve operating efficiency.

Description

A kind of flaw detection platform for bar automatic flaw detection apparatus
Technical field
It the utility model is related to a kind of defect-detecting equipment, especially a kind of flaw detection platform for bar automatic flaw detection apparatus.
Background technology
Before forging or machining, in order to ensure the quality of product, it is necessary to raw material are tested, for example, Defect is formed in follow-up manufacture before blanking, the defects of in order to prevent crackle in raw material, be mingled with, manufacturing enterprise typically can Raw material are tested using lossless heuristic approach.Currently used nondestructive means mainly has radiographic inspection, ultrasonic wave The methods of flaw detection, magnetic powder inspection, eddy current inspection, penetrant inspection.Radiographic inspection is that raw material are examined using ray flaw detector Test, advantage is can intuitively to show the size and shape of inside workpiece defect, thus is easy to judge the property of defect, ray bottom Piece can be as the original record examined for studying and preserving for a long time in many ways, and shortcoming is equipment price costliness, and equipment is costly, The moment is careful when operation and professional operates, and needs to carry out Anti-Radiation Countermeasures, the otherwise health to operating personnel, life Life has an impact.Magnetic powder inspection is then generally used for detecting a kind of detection method of ferrimagnet surface and near surface flaw, for The nonferromugnetic material such as internal flaw and aluminium alloy does not apply to then.Ultrasonic examination and eddy current inspection, it is in recent years using more Method of detection, portable supersonic detector or eddy current flaw detec, its equipment volume is small, precision is high, low cost, and is easy to Human users, shortcoming are the modes of operation because of its hand-held, and the working strength of reviewer can be caused to increase and examine speed drop It is low, it is not suitable for substantial amounts of flaw detection work;And desk-top large scale equipment has the shortcomings that expensive, it is not suitable for medium and small Type enterprise.
The content of the invention
The purpose of this utility model be to provide one kind can realize bar automatic flaw detection detection and it is simple in construction, cost is low Automatic flaw detection flaw detection platform.
In order to realize above-mentioned purpose of utility model, the utility model provides a kind of spy for bar automatic flaw detection apparatus Hinder platform, including gantry support, for driving rotary drive mechanism that bar rotates, for driving the support that bar moves axially defeated Send mechanism, the rotary support mechanism for supporting bar, defectoscope and support underframe;Rotary drive mechanism, rotation support machine Structure and support conveying mechanism are arranged on the lower section of gantry support by support underframe;Defectoscope suspension is arranged on gantry support On, and can be slidably reciprocated along the axial direction of bar.
Using rotary drive mechanism, support conveying mechanism and rotary support mechanism can realize bar automatic transport and Rotation driving, effectively strengthen automatic detection efficiency, reduce manpower consumption, and it is not relatively low using labyrinth, cost.
As further limits scheme of the present utility model, rotary support mechanism includes two roller bearings, coaxial fixed installation Back-up roller wheel and at least two pieces of support side plates on roller bearing;Each support side plate is vertically installed at each support underframe respectively On;Two roller bearings are pivotally mounted in each support side plate simultaneously, and two roller bearings are parallel to each other.Installed using on roller bearing Back-up roller wheel can realize the rotation support of bar, realize the rotation carrying out flaw detection to bar.
As further limits scheme of the present utility model, one is at least installed with respectively at the both ends of every roller bearing Back-up roller wheel.Back-up roller wheel is set to be able to ensure that the stability in the course of conveying of bar axial direction using in multiple positions.
As further limits scheme of the present utility model, rotary drive mechanism includes rotary drive motor, decelerator, rotation Turn drive gear and chain;Driven gear is installed with roller bearing;Decelerator is fixedly mounted on support underframe, rotation For the output shaft abutting joint of motor in the drive shaft of decelerator, rotary drive gear is fixedly mounted on the output of decelerator On axle;Chain is centered around on rotary drive gear and driven gear.Driving source is formed using rotary drive motor and decelerator, by Chain is driven, and realizes the at the uniform velocity rotation of roller bearing, it is ensured that the carrying out flaw detection reliability of bar.
As further limits scheme of the present utility model, support conveying mechanism include vertical supporting seat, roller support with And feed drive wheel;Vertical supporting seat is fixedly mounted on support underframe;Roller support is fixedly mounted on vertical supporting seat; Rotary type is provided with drive shaft on roller support;Feed drive wheel is fixedly mounted in drive shaft, and in drive shaft It is coaxially provided with driving bevel gear;The driven wheel of differential being meshed with driving bevel gear is provided with roller bearing.Using support conveyer Structure can realize the axial direction transport of bar by feed drive wheel, and being meshed by driving bevel gear and driven wheel of differential realizes The synchronous driving of motor, axial movement conveying is realized while bar rotation is driven.
As further limits scheme of the present utility model, the both ends below gantry support are at least respectively equipped with a branch Support conveying mechanism.It can realize that the stable of bar supports using multiple support conveying mechanisms.
As further limits scheme of the present utility model, gantry support includes bar shaped top plate, is arranged on bar shaped top plate The stiffener plate of side, two one slide rails and at least two Jiong-shape shelfs being arranged on below bar shaped top plate;Jiong-shape shelf by crossbeam, two Column and two mounting seat plate compositions;Crossbeam is horizontally installed on the top of two root posts;Two mounting seat plates are solid respectively It is scheduled on the lower end of two root posts;Bar shaped top plate is fixedly mounted on the crossbeam downside of each Jiong-shape shelf;In bar shaped top plate Lower section is provided with the rack parallel with slide rail, and rack is between two one slide rails.Defectoscope can be realized using gantry support Sliding type suspension, and the sliding stability and controllability of defectoscope can be realized by the effect of rack.
As further limits scheme of the present utility model, defectoscope includes driving box, suspension holdfast, two driving gas Cylinder, flaw detection probe and marking pen;The top of driving box be provided with two respectively slidingtype be buckled in the buckle on two one slide rails Seat;The sliding drive gear being meshed with rack is provided with driving box;Driving sliding sliding tooth is provided with the side of driving box Take turns the sliding motor of rotation;Suspension holdfast is fixedly mounted on the lower section of driving box;Flaw detection probe and marking pen are installed respectively On the piston rod end of two drive cylinders;Two drive cylinders are installed on suspension holdfast.Using two drive cylinders The extension and contraction control of flaw detection probe and marking pen can be realized, meets various sizes of bar detection needs, while drive marking pen It is pressed against on bar and is marked.
As further limits scheme of the present utility model, suspension holdfast includes top installing plate, suspension plate, tilts extension Plate and inclination installing plate;Top installing plate is horizontally arranged at the lower section of driving box;Suspension plate is mounted vertically in top installing plate Lower section;Extension board is tilted to tilt down on the side of top installing plate;Inclination installing plate is vertically mounted on inclination and prolonged Stretch on the lower side of plate;Two drive cylinders are respectively and fixedly installed to suspension plate and tilted on installing plate.Using suspension holdfast energy Enough convenient flaw detection probe and marking pen carry out the installation of different angle.
The beneficial effects of the utility model are:Using rotary drive mechanism, support conveying mechanism and rotation support machine Structure can realize automatic transport and the rotation driving of bar, effectively strengthen automatic detection efficiency, reduce manpower consumption, and do not use Labyrinth, cost are relatively low.
Brief description of the drawings
Fig. 1 is flaw detection platform overall structure diagram of the present utility model;
Fig. 2 is flaw detection platform dimensional structure diagram of the present utility model;
Fig. 3 is schematic cross-sectional view at A-A in Fig. 1;
Fig. 4 is schematic cross-sectional view at B-B in Fig. 1;
Fig. 5 is schematic cross-sectional view at C-C in Fig. 1;
Fig. 6 is defectoscope right flank structural representation of the present utility model;
Fig. 7 is defectoscope leading flank structural representation of the present utility model;
Fig. 8 is support conveying mechanism structural representation of the present utility model.
In figure:3rd, detect a flaw platform, 4, support conveying mechanism, 5, defectoscope, 6, rack, 10, driving bevel gear, 11, from mantle Gear, 12, drive shaft, 13, crossbeam, 14, column, 15, bar shaped top plate, 16, stiffener plate, 17, mounting seat plate, 18, branch Support chassis, 19, roller bearing, 20, rotary support mechanism, 21, rotary drive motor, 22, decelerator, 23, chain, 24, lower plate, 25, Strut, 26, upper plate, 27, vertical supporting seat, 28, roller support, 29, feed drive wheel, 30, slide rail, 31, support side plate, 32, Rotary drive gear, 33, driven gear, 34, back-up roller wheel, 35, suspension holdfast, 36, top installing plate, 37, suspension plate, 38, Tilt extension board, 39, tilt installing plate, 40, drive cylinder, 41, sliding drive gear, 42, snap seats, 43, driving box, 44, Flaw detection probe, 45, marking pen, 46, sliding motor, 47, supply line, 48, bar.
Embodiment
As shown in figures 1-8, a kind of flaw detection platform for bar automatic flaw detection apparatus disclosed in utility model includes:Gantry branch Frame, the rotary drive mechanism for driving the rotation of bar 48, the support conveying mechanism 4 for driving the axial movement of bar 48, use In rotary support mechanism 20, defectoscope 5 and the support underframe 18 of support bar 48;Rotary drive mechanism, rotary support mechanism 20 and support conveying mechanism 4 by support underframe 18 be arranged on gantry support lower section;The suspension of defectoscope 5 is arranged on gantry On support, and it can be slidably reciprocated along the axial direction of bar 48;Support underframe 18 is by upper plate 26, lower plate 24 and is supported on the and of upper plate 26 Strut 25 between lower plate 24 is formed.
Rotary support mechanism 20 includes two roller bearings 19, the coaxial back-up roller wheel 34 being fixedly mounted on roller bearing 19 and extremely Few two pieces of support side plates 31;Each support side plate 31 is vertically installed on each support underframe 18 respectively;Two roller bearings 19 are simultaneously It is pivotally mounted in each support side plate 31, and two roller bearings 19 are parallel to each other;At least distinguish at the both ends of every roller bearing 19 It is installed with a back-up roller wheel 34;Rotary drive mechanism includes rotary drive motor 21, decelerator 22, rotary drive gear 32 and chain 23;Driven gear 33 is installed with roller bearing 19;Decelerator 22 is fixedly mounted on support underframe 18, rotation Turn the output shaft abutting joint of motor 21 in the drive shaft of decelerator 22, rotary drive gear 32 is fixedly mounted on deceleration On the output shaft of device 22;Chain 23 is centered around on rotary drive gear 32 and driven gear 33;Conveying mechanism 4 is supported to include vertical Support base 27, roller support 28 and feed drive wheel 29;Vertical supporting seat 27 is fixedly mounted on support underframe 18;Roller branch Seat 28 is fixedly mounted on vertical supporting seat 27;Rotary type is provided with drive shaft on roller support 28;Feed drive wheel 29 It is fixedly mounted in drive shaft 12, and driving bevel gear is coaxially provided with drive shaft 12;It is provided with and drive on roller bearing 19 The driven wheel of differential 11 that dynamic bevel gear 10 is meshed;Both ends below gantry support are at least respectively equipped with a support conveyer Structure 4.
As shown in Figure 2-5, gantry support include bar shaped top plate 15, the stiffener plate 16 for being arranged on the top of bar shaped top plate 15, It is arranged on two one slide rails 30 and at least two Jiong-shape shelfs of the lower section of bar shaped top plate 15;Jiong-shape shelf is by crossbeam 13, two root posts 14 And two mounting seat plates 17 form;Crossbeam 13 is horizontally installed on the top of two root posts 14;Two mounting seat plates 17 divide It is not fixed on the lower end of two root posts 14;Bar shaped top plate 15 is fixedly mounted on the downside of crossbeam 13 of each Jiong-shape shelf; The lower section of bar shaped top plate 15 is provided with the rack 6 parallel with slide rail 30, and rack 6 is between two one slide rails 30;Defectoscope 5 wraps Include driving box 43,35, two drive cylinders 40 of suspension holdfast, flaw detection probe 44 and marking pen 45;At the top of driving box 43 Provided with two respectively slidingtype be buckled in the snap seats 42 on two one slide rails 30;It is provided with driving box 43 and is meshed with rack 6 Sliding drive gear 41;The sliding motor 46 that driving sliding drive gear 41 rotates is provided with the side of driving box 43, Supply line 47 is connected with sliding motor 46;Suspension holdfast 35 is fixedly mounted on the lower section of driving box 43;Flaw detection is visited First 44 and marking pen 45 be separately mounted on the piston rod end of two drive cylinders 40;Two drive cylinders 40 are installed in outstanding On hanging bracket 35.
As shown in Figures 6 and 7, suspension holdfast 35 includes top installing plate 36, suspension plate 37, tilts extension board 38 and tilt Installing plate 39;Top installing plate 36 is horizontally arranged at the lower section of driving box 43;Suspension plate 37 is mounted vertically in top installing plate 36 Lower section;Extension board 38 is tilted to tilt down on the side of top installing plate 36;Installing plate 39 is tilted to be vertically mounted on On the lower side for tilting extension board 38;Two drive cylinders 40 are respectively and fixedly installed to suspension plate 37 and tilted on installing plate 39.
In the specific implementation, platform 3 of detecting a flaw can carry out 360 degree of flaw detections to the total length of bar, and to top layer or internal exergy dissipation be present The part of wound is marked automatically, the bar shaped top plate 15 and stiffener plate 16 of gantry support and crossbeam 13, the column of Jiong-shape shelf 14 and mounting seat plate 17 it is be hinged or be welded by steel plate and shaped steel, can be encapsulated on the surface of back-up roller wheel 34, to prevent from beating It is sliding;Flaw detection probe 44 for reflectoscope probe or eddy current flaw detec probe, and by a PLC by detect a flaw platform 3 electricity It is dynamic to connect control with Pneumatic component.
The present invention operation principle be:Detect a flaw platform 3 support conveying mechanism 4 by bar 48 toward discharge end transport while, Rotary support mechanism 20 makes bar 48 produce 360 degree of rotary motions;According to the difference of the length of bar 48, the sliding of defectoscope 5 is driven After dynamic motor 46 drives it to reach test position, the drive cylinder 40 that end is fixed with flaw detection probe 44 is released;When using ultrasonic During wave inspection instrument, drive cylinder 40, which promotes, makes contact bar 48 surface of flaw detection probe 44, and now the front side of flaw detection probe 44 can install Couplant conduit, in the water base couplant of the surface smear of bar 48, with the rotation and advance of bar 48,44 pairs of bars of probe of detecting a flaw 48 carry out the detection of helical trajectory;When using eddy current flaw detec, bar 48 need to pass through from the annular probe of eddy current flaw detec; When detecting 48 somewhere existing defects of bar, the carrying out flaw detection instrument of peripheral hardware can send alarm, while the telecommunications for probe 44 of detecting a flaw Number send to the carrying out flaw detection instrument of peripheral hardware, then be sent to by carrying out flaw detection instrument the PLC of peripheral hardware, PLC signals to another end The drive cylinder 40 for being fixed with marking pen 45 is released, and marking pen 45 can contact bar 48 and be left marks thereon, when bar 48 Continue to move, when flaw detection probe 44 detects zero defect part, drive cylinder 40 is retracted, and marking pen 45 leaves the surface of bar 48. Bar 48 transports flaw detection platform 3 after the completion of detecting when, worker is according to the mark on the surface of bar 48, it is possible to which defective portion is fallen in interception Point, and the bar 48 of zero defect part is put in storage stand-by.

Claims (9)

  1. A kind of 1. flaw detection platform for bar automatic flaw detection apparatus, it is characterised in that:Including gantry support, for driving bar (48) rotation rotary drive mechanism, for drive bar (48) move axially support conveying mechanism (4), for supporting bar (48) rotary support mechanism (20), defectoscope (5) and support underframe (18);Rotary drive mechanism, rotary support mechanism (20) and support conveying mechanism (4) is arranged on the lower section of gantry support by support underframe (18);Defectoscope (5) suspension peace On gantry support, and it can be slidably reciprocated along the axial direction of bar (48).
  2. 2. the flaw detection platform according to claim 1 for bar automatic flaw detection apparatus, it is characterised in that:Rotary support mechanism (20) two roller bearings (19), the back-up roller wheel (34) and at least two pieces of support-sides being coaxially fixedly mounted on roller bearing (19) are included Plate (31);Each support side plate (31) is vertically installed on each support underframe (18) respectively;Two roller bearings (19) rotate simultaneously Formula is arranged in each support side plate (31), and two roller bearings (19) are parallel to each other.
  3. 3. the flaw detection platform according to claim 2 for bar automatic flaw detection apparatus, it is characterised in that:In every roller bearing (19) both ends are at least installed with a back-up roller wheel (34) respectively.
  4. 4. the flaw detection platform according to claim 2 for bar automatic flaw detection apparatus, it is characterised in that:Rotary drive mechanism Including rotary drive motor (21), decelerator (22), rotary drive gear (32) and chain (23);It is fixed on roller bearing (19) Driven gear (33) is installed;Decelerator (22) is fixedly mounted on support underframe (18), the output of rotary drive motor (21) For axle abutting joint in the drive shaft of decelerator (22), rotary drive gear (32) is fixedly mounted on the output shaft of decelerator (22) On;Chain (23) is centered around on rotary drive gear (32) and driven gear (33).
  5. 5. the flaw detection platform according to claim 2 for bar automatic flaw detection apparatus, it is characterised in that:Support conveying mechanism (4) vertical supporting seat (27), roller support (28) and feed drive wheel (29) are included;Vertical supporting seat (27) is fixedly mounted on On support underframe (18);Roller support (28) is fixedly mounted on vertical supporting seat (27);The rotary type on roller support (28) Drive shaft is installed;Feed drive wheel (29) is fixedly mounted in drive shaft (12), and coaxial in drive shaft (12) Provided with driving bevel gear;The driven wheel of differential (11) being meshed with driving bevel gear (10) is provided with roller bearing (19).
  6. 6. the flaw detection platform according to claim 5 for bar automatic flaw detection apparatus, it is characterised in that:Under gantry support The both ends of side are at least respectively equipped with a support conveying mechanism (4).
  7. 7. the flaw detection platform according to claim 1 for bar automatic flaw detection apparatus, it is characterised in that:Gantry support includes Bar shaped top plate (15), the stiffener plate (16) being arranged on above bar shaped top plate (15), be arranged on below bar shaped top plate (15) two One slide rail (30) and at least two Jiong-shape shelfs;Jiong-shape shelf is by crossbeam (13), two root posts (14) and two mounting seat plates (17) form;Crossbeam (13) is horizontally installed on the top of two root posts (14);Two mounting seat plates (17) are separately fixed at two On the lower end of root post (14);Bar shaped top plate (15) is fixedly mounted on crossbeam (13) downside of each Jiong-shape shelf;In bar shaped The lower section of top plate (15) is provided with the rack (6) parallel with slide rail (30), and rack (6) is between two one slide rails (30).
  8. 8. the flaw detection platform according to claim 7 for bar automatic flaw detection apparatus, it is characterised in that:Defectoscope (5) wraps Include driving box (43), suspension holdfast (35), two drive cylinders (40), flaw detection probe (44) and marking pen (45);Driving The top of case (43) be provided with two respectively slidingtype be buckled in the snap seats (42) on two one slide rails (30);On driving box (43) Provided with the sliding drive gear (41) being meshed with rack (6);Driving sliding drive gear is provided with the side of driving box (43) (41) the sliding motor (46) of rotation;Suspension holdfast (35) is fixedly mounted on the lower section of driving box (43);Flaw detection probe (44) it is separately mounted to marking pen (45) on the piston rod end of two drive cylinders (40);Two drive cylinders (40) are pacified On suspension holdfast (35).
  9. 9. the flaw detection platform according to claim 8 for bar automatic flaw detection apparatus, it is characterised in that:Suspension holdfast (35) Including top installing plate (36), suspension plate (37), tilt extension board (38) and inclination installing plate (39);Top installing plate (36) It is horizontally arranged at the lower section of driving box (43);Suspension plate (37) is mounted vertically in the lower section of top installing plate (36);Tilt extension Plate (38) is tilted down on the side of top installing plate (36);Tilt installing plate (39) and be vertically mounted on inclination extension board (38) on lower side;Two drive cylinders (40) are respectively and fixedly installed to suspension plate (37) and tilted on installing plate (39).
CN201721027966.XU 2017-08-16 2017-08-16 A kind of flaw detection platform for bar automatic flaw detection apparatus Active CN207114479U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109142636A (en) * 2018-09-13 2019-01-04 江阴市长泾车船附件有限公司 A kind of rod and tube kind detection device that can be detected a flaw comprehensively
CN109342551A (en) * 2018-11-12 2019-02-15 大永精机(福州)有限公司 A kind of device rotated automatically for transmission shaft magnetic spy
CN110361372A (en) * 2019-08-12 2019-10-22 江苏省迅达探伤科技有限公司 A kind of fluorescent penetrating inspection flowing water lines conveying equipment
CN115980188A (en) * 2023-02-20 2023-04-18 盐城市金洲机械制造有限公司 A on-line measuring device for gear is detected a flaw

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109142636A (en) * 2018-09-13 2019-01-04 江阴市长泾车船附件有限公司 A kind of rod and tube kind detection device that can be detected a flaw comprehensively
CN109342551A (en) * 2018-11-12 2019-02-15 大永精机(福州)有限公司 A kind of device rotated automatically for transmission shaft magnetic spy
CN110361372A (en) * 2019-08-12 2019-10-22 江苏省迅达探伤科技有限公司 A kind of fluorescent penetrating inspection flowing water lines conveying equipment
CN110361372B (en) * 2019-08-12 2023-12-01 江苏省迅达探伤科技有限公司 Fluorescent flaw detection assembly line conveying device
CN115980188A (en) * 2023-02-20 2023-04-18 盐城市金洲机械制造有限公司 A on-line measuring device for gear is detected a flaw
CN115980188B (en) * 2023-02-20 2023-08-29 盐城市金洲机械制造有限公司 On-line detection device for gear flaw detection

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Effective date of registration: 20231227

Address after: Building A6, Zhongding Tongcheng Automotive Parts Industrial Park, Tongcheng Economic and Technological Development Zone, Anqing City, Anhui Province, 231401

Patentee after: Anhui Futuo Material Technology Co.,Ltd.

Address before: Room 3, Building 14, Pengfa Community, Sanshan District, Wuhu City, Anhui Province, 241080

Patentee before: CHINA MACHINERY INDUSTRY TECHNOLOGY RESEARCH INSTITUTE OF PRECISION FORMING (ANHUI) Co.,Ltd.

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