CN204346983U - Planer-type eddy current rotary ultrasonic joint-detection device - Google Patents
Planer-type eddy current rotary ultrasonic joint-detection device Download PDFInfo
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- CN204346983U CN204346983U CN201520016329.7U CN201520016329U CN204346983U CN 204346983 U CN204346983 U CN 204346983U CN 201520016329 U CN201520016329 U CN 201520016329U CN 204346983 U CN204346983 U CN 204346983U
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The utility model discloses planer-type eddy current rotary ultrasonic joint-detection device, comprise the Slidable pick-up unit, guide rail, testing stand, feeding device, blanking device and the operation room that are provided with eddy current probe and ultrasonic probe group; Slidable pick-up unit can be arranged on guide rail movably forward and backward; Eddy current probe on Slidable pick-up unit and ultrasonic probe group can be moved up and down by guiding and actuating unit; Testing stand is provided with multiple scanning load-bearing scroll wheel and conveying to cone angle sheave, and conveying is arranged on guiding wheel seat to cone angle sheave, connects flexible propulsion system under guiding wheel seat.After adopting technique scheme, the utility model planer-type eddy current rotary ultrasonic joint-detection apparatus structure and space are arranged scientific and reasonable, integrated eddy-current flaw detection and ultrasonic inspection function; Automatic loading/unloading, uses manpower and material resources sparingly and testing cost; Effectively improve accuracy of detection and detection efficiency, be beneficial to safety in production.
Description
Technical field
The utility model belongs to metal material scar Detection Techniques field, specifically planer-type eddy current rotary ultrasonic joint-detection device.
Background technology
Metal pipe material application is very extensive, and its quality directly determines serviceable life and the serviceability thereof of equipment, and metal pipe material in a lot of important events, once occur that fracture can be accidents caused, causes serious property loss and personal injury.Its inner defect produced directly cannot be judged by naked eyes; when having influence on outside because of inherent vice; now equipment often can not use; if therefore can find early, rejected region is gone forward side by side row relax; greatly can save servicing time; enhance productivity, avoid the generation of accident, thus effectively protect property and the personal safety of people.
Now, market there is various metal defect detection equipment, various defect-detecting equipment to the flaw detection principle of metal different for scar situation be also not quite similar, thus, be applied in the strict metal material of important events requirement often to need to carry out multiple scar detection, use existing defect-detecting equipment to detect a flaw, operation is numerous and diverse, consuming time longer, efficiency is low; Artificial participation amount is large, and flaw detection cost is high; For bar and the tubing adjustment inconvenience of different-diameter.Particularly for large-scale metal pipe material, its heavier-weight, volume shifts comparatively greatly very inconvenient back and forth back and forth between different checkout equipments.For this reason, Iron and Steel Research Geueral Inst have developed a kind of heavy caliber seamless steel pipe supersonic and vortex combined automatic detection device and has applied for national patent, carry out while can realizing EDDY CURRENT and Ultrasonic Detection, the detection time to large-diameter steel pipe and cost are saved, but this being fixed on by operation room on detection machine detects machine slippage burden with the mobile increase that can be serious of detection machine, even affect accuracy of detection, cause the waste of electric energy; Its frame gantry arranges the material loading and the blanking that are unfavorable for metal pipe material; Lack special material loading and blanking device, artificial or crane are leaned in loading and unloading substantially, wasting manpower and material resources, are unfavorable for safety in production.
Utility model content
The purpose of this utility model is to provide a kind of planer-type eddy current rotary ultrasonic joint-detection device that effectively can solve above technical matters.
Above-mentioned purpose of the present utility model is realized by following technical proposal:
Planer-type eddy current rotary ultrasonic joint-detection device, comprises the Slidable pick-up unit, guide rail, testing stand, feeding device, blanking device and the operation room that are provided with eddy current probe and ultrasonic probe group; Slidable pick-up unit can be arranged on guide rail movably forward and backward, guide rail is provided with tooth bar, Slidable pick-up unit is provided with gear and propulsion system, gear is meshed with the tooth bar on guide rail, relies on propulsion system driven gear to roll along tooth bar and realizes Slidable pick-up unit moving forward and backward on guide rail; Eddy current probe on described Slidable pick-up unit and ultrasonic probe group can be moved up and down by guiding and actuating unit; Described testing stand is arranged on the side of guide rail, and blanking device is arranged on the side of testing stand, and feeding device is arranged on the front of testing stand; Described testing stand is provided with multiple scanning load-bearing scroll wheel and conveying to cone angle sheave, and conveying is arranged on guiding wheel seat to cone angle sheave, connects flexible propulsion system under guiding wheel seat.
Described feeding device is provided with multiple conveying to cone angle sheave, material loading flip-arm and material loading storing thick stick, and conveying is arranged on feeding device rotationally to cone angle sheave; Material loading flip-arm is located at the side of conveying to cone angle sheave, drives it to make inclination flip by propulsion system; Described material loading storing thick stick is located at the side of material loading flip-arm.
Described blanking device is provided with blanking turnover arm and blanking storing thick stick, and blanking storing thick stick is arranged on the side of blanking turnover arm, and the conveying of testing stand is stretched into the below of cone angle sheave in one end of blanking turnover arm.
After adopting technique scheme, the beneficial effects of the utility model are: structure and space are arranged scientific and reasonable, integrated eddy-current flaw detection and ultrasonic inspection function; Automatic loading/unloading, uses manpower and material resources sparingly and testing cost; Effectively improve accuracy of detection and detection efficiency, be beneficial to safety in production.
Accompanying drawing explanation
Fig. 1 is the assembling relationship figure of Slidable pick-up unit, guide rail and detecting head;
Fig. 2 is the fragmentary isometric views in a certain orientation of testing stand;
Fig. 3 is the fragmentary isometric views in another orientation of testing stand;
Fig. 4 is blanking device local structural graph;
Fig. 5 is feeding device local structural graph;
Fig. 6 is the utility model floor plan;
Fig. 7 is the utility model space multistory arrangenent diagram.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
embodiment: planer-type eddy current rotary ultrasonic joint-detection device, as shown in the figure, comprises the Slidable pick-up unit 2, guide rail 3, testing stand 4, feeding device 5, blanking device 6 and the operation room 7 that are provided with eddy current probe and ultrasonic probe group 1.Slidable pick-up unit 2 can arrange on guides 3 movably forward and backward, guide rail 3 is provided with tooth bar, Slidable pick-up unit 2 is provided with gear and propulsion system, gear is meshed with the tooth bar on guide rail 3, relies on propulsion system driven gears to roll along tooth bar and realizes Slidable pick-up unit 2 on guides 3 movable.Testing stand 4 is arranged on the side of guide rail 3, and blanking device 6 is arranged on the side of testing stand 4, and feeding device 5 is arranged on the front of testing stand 4.Eddy current probe on Slidable pick-up unit 2 can be moved up and down by relative Slidable pick-up unit 2 with actuating unit by guiding with ultrasonic probe group 1.Testing stand 4 is provided with multiple scanning load-bearing scroll wheel 41 and conveying to cone angle sheave 42, conveying is arranged on guiding wheel seat 43 to cone angle sheave 42, guiding wheel seat 43 times connects flexible propulsion system 44(as the piston rod of connecting fluid cylinder pressure, the cylinder body of hydraulic cylinder is fixed on the ground, rely on piston rod telescopic band action-oriented seat 43 and on conveying to the rising of cone angle sheave 42 and decline).Conveying is the shape that two cone-shaped body tip to tips are fixedly connected to cone angle sheave 42, for carrying location and the guiding of tubing, makes metal pipe material 8 be unlikely to roll out from both sides.Feeding device 5 is provided with multiple conveying to cone angle sheave 42, material loading flip-arm 51 and material loading storing thick stick 52, and conveying is arranged on feeding device 5 rotationally to cone angle sheave 42.Material loading flip-arm 51 is located at the side of conveying to cone angle sheave 42, drives it to make inclination flip by propulsion system; Material loading storing thick stick 52 is located at the side of material loading flip-arm 51.Blanking device 6 is provided with blanking turnover arm 61 and blanking storing thick stick 62, and blanking storing thick stick 62 is arranged on the side of blanking turnover arm 61, and the conveying of testing stand 4 is stretched into the below of cone angle sheave 42 in one end of blanking turnover arm 61.
During work, metal pipe material on material loading storing thick stick 52 is pushed on one end of material loading flip-arm 51, start material loading flip-arm 51 and overturn certain angle, its one end towards material loading storing thick stick 52 is tilted, towards conveying, the one end of boring angle sheave 42 is declined, make metal pipe material also finally be stuck in conveying in the groove of boring in the middle of angle sheave 42 to conveying to the rolling of cone angle sheave 42.Conveying rotates the conveying that metal pipe material is transported to testing stand 4 on cone angle sheave 42 to cone angle sheave 42, completes conveying work.Flexible propulsion system 44 under guiding wheel seat 43 drive guiding wheel seat 43 and conveying to decline to cone angle sheave 42, and metal pipe material 8 is fallen on scanning load-bearing scroll wheel 41.Metal pipe material 8 rotates with the rotation of scanning load-bearing scroll wheel 41, Slidable pick-up unit 2 slides onto one end of metal pipe material 8, eddy current probe and ultrasonic probe group 1 drop to the outside near metal pipe material 8, scanning flaw detection is carried out to the surrounding of metal pipe material 8, and move to the other end of metal pipe material 8 gradually, complete eddy current and the ultrasonic inspection of whole tubing.After completing the flaw detection work of a metal pipe material, operation room 7 controls blanking turnover arm 61 and stretches into the conveying of testing stand to one end tilting below cone angle sheave 42, one end towards blanking storing thick stick 62 falls, the metal pipe material 8 completing detection is rolled on blanking storing thick stick 62, so far completes eddy current test and the ultrasonic inspection work of a metal pipe material.
The foregoing is only preferred embodiment of the present utility model, be not limited to utility model, although be described in detail the utility model with reference to previous embodiment, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (3)
1. planer-type eddy current rotary ultrasonic joint-detection device, is characterized in that: comprise the Slidable pick-up unit, guide rail, testing stand, feeding device, blanking device and the operation room that are provided with eddy current probe and ultrasonic probe group; Slidable pick-up unit can be arranged on guide rail movably forward and backward, guide rail is provided with tooth bar, Slidable pick-up unit is provided with gear and propulsion system, gear is meshed with the tooth bar on guide rail, relies on propulsion system driven gear to roll along tooth bar and realizes Slidable pick-up unit moving forward and backward on guide rail; Described testing stand is arranged on the side of guide rail, and blanking device is arranged on the side of testing stand, and feeding device is arranged on the front of testing stand; Eddy current probe on described Slidable pick-up unit and ultrasonic probe group can be moved up and down by guiding and actuating unit; Described testing stand is provided with multiple scanning load-bearing scroll wheel and conveying to cone angle sheave, and conveying is arranged on guiding wheel seat to cone angle sheave, connects flexible propulsion system under guiding wheel seat.
2. planer-type eddy current rotary ultrasonic joint-detection device according to claim 1, it is characterized in that: described feeding device is provided with multiple conveying to cone angle sheave, material loading flip-arm and material loading storing thick stick, and conveying is arranged on feeding device rotationally to cone angle sheave; Material loading flip-arm is located at the side of conveying to cone angle sheave, drives it to make inclination flip by propulsion system; Described material loading storing thick stick is located at the side of material loading flip-arm.
3. planer-type eddy current rotary ultrasonic joint-detection device according to claim 1, it is characterized in that: described blanking device is provided with blanking turnover arm and blanking storing thick stick, blanking storing thick stick is arranged on the side of blanking turnover arm, and the conveying of testing stand is stretched into the below of cone angle sheave in one end of blanking turnover arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520016329.7U CN204346983U (en) | 2015-01-12 | 2015-01-12 | Planer-type eddy current rotary ultrasonic joint-detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520016329.7U CN204346983U (en) | 2015-01-12 | 2015-01-12 | Planer-type eddy current rotary ultrasonic joint-detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204346983U true CN204346983U (en) | 2015-05-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520016329.7U Expired - Fee Related CN204346983U (en) | 2015-01-12 | 2015-01-12 | Planer-type eddy current rotary ultrasonic joint-detection device |
Country Status (1)
| Country | Link |
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| CN (1) | CN204346983U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106018565A (en) * | 2016-08-08 | 2016-10-12 | 华中科技大学无锡研究院 | Distributed steel pipe water immersion ultrasonic blind area-free detection device |
| CN108008007A (en) * | 2017-12-26 | 2018-05-08 | 天津忠旺铝业有限公司 | Aluminium alloy cast ingot defect-detecting equipment and method of detection |
| CN108845036A (en) * | 2018-07-10 | 2018-11-20 | 烟台鲁宝钢管有限责任公司 | A kind of side into it is vertical go out the double vehicle type steel tube supersonic flaw detecting equipment of crossbeam |
-
2015
- 2015-01-12 CN CN201520016329.7U patent/CN204346983U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106018565A (en) * | 2016-08-08 | 2016-10-12 | 华中科技大学无锡研究院 | Distributed steel pipe water immersion ultrasonic blind area-free detection device |
| CN106018565B (en) * | 2016-08-08 | 2019-06-21 | 华中科技大学无锡研究院 | A kind of distribution steel pipe water logging ultrasound non-blind area detection device |
| CN108008007A (en) * | 2017-12-26 | 2018-05-08 | 天津忠旺铝业有限公司 | Aluminium alloy cast ingot defect-detecting equipment and method of detection |
| CN108845036A (en) * | 2018-07-10 | 2018-11-20 | 烟台鲁宝钢管有限责任公司 | A kind of side into it is vertical go out the double vehicle type steel tube supersonic flaw detecting equipment of crossbeam |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150520 Termination date: 20160112 |