CN106695181A - Automatic pipe welding device - Google Patents
Automatic pipe welding device Download PDFInfo
- Publication number
- CN106695181A CN106695181A CN201510793607.4A CN201510793607A CN106695181A CN 106695181 A CN106695181 A CN 106695181A CN 201510793607 A CN201510793607 A CN 201510793607A CN 106695181 A CN106695181 A CN 106695181A
- Authority
- CN
- China
- Prior art keywords
- welding
- control
- straight line
- welding gun
- line module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
- B23K31/027—Making tubes with soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to an automatic pipe welding device which comprises a base, a pipe holding dislocation part, a pressing detection part, a welding gun control part and an electric control part. The pipe holding dislocation part comprises a pneumatic chuck device clamping a welding pipeline and a connector, and a dislocation device driving the pneumatic chuck device to rotate. The pressing detection part comprises a pressing device pressing a welding connector, a sensor device detecting the welding pipeline and a connector weld line and a front and back moving pressing device or a moving assembly of the sensor device. A jacking mechanism used for controlling the pressing detection part to move vertically is arranged below the pressing detection part. The welding gun control part comprises a linear module controlling a welding gun to move, and a clamping gun assembly arranged on the linear module to clamp the welding gun. The electric control part comprises a control cabinet. According to the automatic pipe welding device, design of conducting pneumatic automatic clamping, automatically pressing products, determining a weld line position, automatically adjusting the welding position through the welding gun, customizing the weld joint form, detecting the weld line quality online through lasers, solving welding defects online and the like is adopted, the yield is increased, labor is saved, and the product quality is obviously improved.
Description
Technical field
The present invention relates to welder, a kind of automatic welded pipe equipment of suitable pipe fitting welding is referred in particular to.
Background technology
At present, welding equipment species is various, and more still human weld's modes are used at present for the welding of pipeline.Welded
Journey is as follows：Manually product was fixed on the chuck of watchmaker's machine tool before this, was clamped by hand, restarted welding, manually moved arc welding gun head,
Boxing is carried out to steel pipe.
The major defect of the presence of existing welding processing process is as follows：1st, labour intensity is big, and operator will on the other hand clamp work during welding
Part, a hand control welding gun, and welding torch position is adjusted according to welding effect at any time, also to step on floor push；2nd, production efficiency
Bottom, because whole process actions are more, artificial participation is high so that actual production is relatively low, and eight hours outputs are difficult to reach 1,000；
3rd, quality is uneven, and existing quality depends primarily on the weld horizontal of operation, and the differentiation of product that different people welds is larger,
Weld seam form is different, and same person is also different in the product that different time is welded.For weld defect, can be timely
It was found that treatment, also depends entirely on the personal quality of operator, if not noticing defect, defect ware will be made to flow to user's hand
In, product public praise is influenceed, influence normal site construction.
The content of the invention
The purpose of the present invention is directed to shortcoming present in background technology and problem is improved and innovated, there is provided one kind welding is accurate,
The small automatic welded pipe equipment of welding labour intensity.
The technical scheme is that construction is a kind of to include pedestal, be arranged on pedestal hold pipe displacement part, compress detection part,
Welding gun control section and the welded tube equipment of electric control part, wherein：Described pipe displacement part point of holding includes clamping welded pipeline with joint
Pneumatic chuck device and the deflection machine device of drive pneumatic chuck device rotation；Described compression detection part includes compressing welding point
Hold-down gear, detection welded pipeline and joint welding sensor device and forward and backward mobile hold-down gear or sensor device shifting
Dynamic component, the compression detection part lower section is provided with the lifting body for controlling it to move up and down；Described welding gun control unit subpackage
The straight line module moved around control welding gun is included, and is arranged on a straight line module, clamps the folder rifle component of welding gun.
Electric control part of the present invention includes switch board, the control cylinder of the pneumatic chuck device, the control of deflection machine device
Motor, the servomotor of the hold-down gear, the detection control element of sensor device, the servomotor of moving assembly and control electricity
The control cylinder of machine, lifting body, and the straight line module servomotor, folder rifle component mobile motor be all connected with switch board,
And automatic detection, welding job are completed by switch board control.
Advantages of the present invention and beneficial effect：
Present invention is mainly used for the welding of concrete grouting pipe (building materials), its effect is by main pipe and junction portion (closure plug)
Automatic welding gets up, and weld seam form is boxing continuous weld.The present invention using pneumatic Automatic-clamping, automatic impaction product, it is automatic really
Determine position while welding, welding gun adjust automatically and determine self-defined optimum welding position, weld seam form, laser on-line checking weldquality, right
The means such as the online solution in weld defect, make production capacity improve 0.5 times, save the artificial of half, and be obviously improved product quality.
Brief description of the drawings
Fig. 1 is three-dimensional appearance structural representation of the present invention.
Fig. 2 is that the present invention holds pipe displacement part isometric structural representation.
Fig. 3 is that the present invention holds the packing of pipe displacement part with cross-sectional view.
Fig. 4 is that the present invention compresses detection part primary structure schematic diagram.
Fig. 5 is lifting body dimensional structure diagram of the present invention.
Fig. 6 is welding gun control section of the present invention dimensional structure diagram.
Fig. 7 is control flow block diagram of the present invention.
Specific embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.This is given in accompanying drawing
The first-selected embodiment of invention.But, the present invention can be realized in many different forms, however it is not limited to implementation described herein
Example.On the contrary, the purpose that these embodiments are provided be make to the disclosure more it is thorough comprehensively.
It should be noted that when element be considered as " setting " or " connection " on another element, it can be directly set
Or be connected on another element or may be simultaneously present centering elements.
Unless otherwise defined, all of technology used herein and scientific terminology are logical with those skilled in the art of the invention
The implication for understanding is identical.Term used in the description is intended merely to describe specifically to implement purpose, it is not intended that in limitation originally
Invention.
Embodiment：
As shown in Figures 1 to 6, the welded tube equipment includes pedestal 1, is arranged on holding pipe displacement part 2, compressing test section on pedestal
Divide 3, welding gun control section 4 and electric control part 5, wherein：Holding pipe displacement part point includes clamping the gas of welded pipeline 6 and joint 7
Dynamic cartridge device and the deflection machine device of drive pneumatic chuck device rotation.Pipe displacement part is held (containing angle detection and pneumatic pinch list
Unit) effect be：Automatic-clamping pipeline and joint, drive steel pipe rotary, and rotational angle is recorded in rotary course, are weld defect
Treatment provides support.
Compress detection part include compress welding point hold-down gear, detection welded pipeline and joint welding sensor device and
The moving assembly of forward and backward mobile hold-down gear or sensor device, compression detection part lower section be provided with control thereon, move down
Dynamic lifting body.Compressing the effect of detection part is：After start button is pressed, servomotor drive ram workpiece pressing forward.
Including displacement transducer detect position while welding.During welding is carried out, laser beam detecting sensor detects the defect of weld seam, is that repair welding is carried
For supporting.
Welding gun control section includes the straight line module moved around control welding gun, and is arranged on a straight line module, clamps weldering
The folder rifle component of rifle.The effect of welding gun control section is：Welding gun is moved on to operating position, welded by mobile welding gun, welding when starting
Weave bead welding gun-shaped is into fish scale weld seam and Z-shaped weld seam in journey.Welding gun is removed after the completion of welding, is easy to artificial loading and unloading.
Electric control part of the present invention includes switch board, the control cylinder of the pneumatic chuck device, the controlled motor of deflection machine device,
The servomotor of the hold-down gear, the detection control element of sensor device, the servomotor of moving assembly and controlled motor, top
Rise the control cylinder of mechanism, and the servomotor of the straight line module, the mobile motor of folder rifle component are all connected with switch board, and by controlling
Cabinet control processed completes automatic detection, welding job, and control flow is as shown in Figure 7.
Specifically, as shown in Figure 2,3, pneumatic chuck device includes the control cylinder 2-2 being arranged on installation pedestal 2-1, even
The taper pull bar 2-3 for connecing and being controlled by control cylinder 2-2, is set in the collet 2-4 outside taper pull bar 2-3, and be arranged on
The fixture briquetting 2-5 of collet 2-4 sides；Described taper pull bar 2-3 suit pipeline 6 and the gas by controlling cylinder 2-2
Cylinder rod 2-7 is drawn in collet 2-4, and described collet 2-4 set joints 7, fixture briquetting 2-5 pushes down joint 7；
Described taper pull bar 2-3, collet 2-4 and fixture briquetting 2-5 are filled by the counter flange 2-6 and deflection machine device that set
With and with the rotation of deflection machine device.When pneumatic chuck device works, cylinder rod is stretched out first, and taper pull bar is moved forward to foremost,
Collet external diameter is in minimum diameter state, manually puts workpiece, presses start button, and cylinder rod drives taper pull bar backward
Motion, due to the active force that the conical surface is outside so that collet external diameter becomes big, and extruded product internal diameter fixes product, completes
The clamping and positioning of product.
Further, as shown in Figure 2,3, deflection machine device includes the controlled motor 2-8 being arranged on installation pedestal 2-1, and
Deflection machine the traffic cycle 2-9, the deflection machine traffic cycle 2-9 for connecting and being controlled by controlled motor 2-8 and clamping welded pipeline 6 with
The pneumatic chuck device of joint 7 is assembled and drives it to rotate.
Specifically, as shown in figure 4, hold-down gear includes being arranged on pressing plate 3-1 on moving assembly, being symmetricly set on pressing plate 3-1
The side pressure head 3-2 of both sides, is arranged on the base pressure head 3-3 of pressing plate 3-1 lower ends, and connects and control the servomotor that pressure head works,
The pressing plate and pressure head corresponding joints 7 are installed and pressed joint 7 and pipeline 6.
Further, as shown in figure 4, sensor device includes being respectively arranged at the displacement transducer 3-4 of hold-down gear both sides and swashs
Optical sensor 3-5；Wherein described displacement transducer 3-4 is installed on moving assembly by the sensor stand 3-6 for setting, displacement
The detection control element correspondence pipeline 6 of sensor 3-4 detects position while welding with the clamp end of joint 7；The laser sensor 3-5
It is installed on moving assembly by the sensor support 3-7 for setting, the detection control element correspondence pipeline 6 of laser sensor 3-5
With the clamp end detection repair welding position of joint 7.
Further, as shown in figure 4, moving assembly includes the straight line module 3-8 being installed on lifting body, connect and control and be straight
The servomotor 3-9 of line module 3-8 movements, is arranged on the guide assembly 3-10 on straight line module 3-8, connects and control set of rails
The controlled motor that part 3-10 is slided, and the small slide plate 3-11 on guide assembly 3-10, wherein on the small slide plate 3-11
Hold-down gear is installed.
Further, as shown in figure 5, lifting body is assemblied in the lower section of moving assembly, including the guide rail on pedestal 1
3-12, is arranged on the sliding block 3-13 on guide rail, is connected to the transverse slat 3-14 on sliding block 3-13, and control slide block 3-13 in guide rail
The control cylinder 3-15 of the upper upper and lower slips of 3-12, moving assembly is installed on wherein transverse slat 3-14.
Specifically, as shown in fig. 6, straight line module includes the longitudinal straight line module 4-1 being arranged on pedestal 1, the longitudinal straight line of control
The servo longitudinal motor 4-2 of module 4-1 motions, is arranged on the horizontal straight line module 4-3 on longitudinal straight line module 4-1, and control
The horizontal servomotor 4-4 of horizontal straight line module 4-3 motions, wherein setting upper end installing plate 4-5 dresses on horizontal straight line module 4-3
With folder rifle component.
Further, as shown in fig. 6, folder rifle component is included in the quick-release installing plate 4-6 of straight line module assembling, it is arranged on quick-release peace
Welding gun support plate 4-7, movable pressing board 4-8, positioning sleeve 4-9 on dress plate 4-6, are arranged on the adjustable pressure on welding gun support plate 4-7
Gunwale 4-8, and the welding gun 4-10 being held on welding gun support plate 4-7 and pressure gunwale 4-8, wherein the Welder of the welding gun 4-10
Make the position while welding of end correspondence welded pipeline 6 and joint 7.
Specifically, as shown in figure 1, described electric control part includes control button 5-1 and switch board 5-2, wherein control button 5-1
It is provided with start button and emergency stop push button.
During present invention work, after loading onto product (steel pipe and joint), start button is pressed, whole welding process is automatically performed；Weldering
In termination process, welding gun flexible mobile arc welding gun head in the case where the straight line module of welding gun control section drives forms weld seam effect attractive in appearance；
In welding process, on-line checking welding effect, for timely repair welding at solder skip.
Embodiment of the present invention is only the description carried out to the preferred embodiment of the present invention, not to present inventive concept and model
Enclose and be defined, on the premise of design philosophy of the present invention is not departed from, engineers and technicians are to technical scheme in this area
The all variations and modifications made, all should fall into protection scope of the present invention, and claimed technology contents of the invention are whole
Record in detail in the claims.
Claims (10)
1. a kind of automatic welded pipe equipment, it is characterised in that including pedestal, be arranged on holding pipe displacement part, compressing detection on pedestal
Partly, welding gun control section and electric control part, wherein：
Described pipe displacement part point of holding includes clamping pneumatic chuck device of the welded pipeline with joint and the device rotation of drive pneumatic chuck
Deflection machine device；
Described compression detection part includes compressing the sensor dress of the hold-down gear, detection welded pipeline and joint welding of welding point
Put the moving assembly with forward and backward mobile hold-down gear or sensor device, the compression detection part lower section be provided with control thereon,
The lifting body of lower movement；
Described welding gun control section includes the straight line module that moves around control welding gun, and be arranged on a straight line module,
Clamp the folder rifle component of welding gun；
Described electric control part includes switch board, the control cylinder of the pneumatic chuck device, the controlled motor of deflection machine device,
The servomotor of the hold-down gear, the detection control element of sensor device, the servomotor of moving assembly and controlled motor, top
Rise the control cylinder of mechanism, and the servomotor of the straight line module, the mobile motor of folder rifle component are all connected with switch board, and by controlling
Cabinet control processed completes automatic detection, welding job.
2. automatic welded pipe equipment according to claim 1, it is characterised in that described pneumatic chuck device includes being arranged on peace
Control cylinder on dress pedestal, the taper pull bar for connecting and being controlled by control cylinder is set in the collet outside taper pull bar, and
It is arranged on the fixture briquetting of collet side；Described taper pull bar encasement tube line simultaneously draws in elasticity by controlling the cylinder rod of cylinder
In chuck, described collet set joint, fixture briquetting pushes down joint；Described taper pull bar, collet and fixture pressure
Block is assembled with deflection machine device by the counter flange for setting and rotated with deflection machine device.
3. automatic welded pipe equipment according to claim 1, it is characterised in that described deflection machine device includes being arranged on installation
Controlled motor on pedestal, and the deflection machine traffic cycle for connecting and being controlled by controlled motor, the deflection machine traffic cycle are welded with clamping
Pipeline is assembled with the pneumatic chuck device of joint and drives it to rotate.
4. automatic welded pipe equipment according to claim 1, it is characterised in that described hold-down gear includes being arranged on mobile group
Pressing plate on part, is symmetricly set on the side pressure head of pressing plate both sides, is arranged on the base pressure head of pressing plate lower end, and connect and control pressure head work
The servomotor of work, the pressing plate and pressure head corresponding joints are installed and pressed joint and pipeline.
5. automatic welded pipe equipment according to claim 1, it is characterised in that described sensor device includes being respectively arranged at
The displacement transducer and laser sensor of hold-down gear both sides；Wherein described displacement transducer is installed on by the sensor stand for setting
On moving assembly, position while welding is detected at detection control element correspondence pipeline and the clamp end of joint of displacement transducer；The laser
Sensor is installed on moving assembly by the sensor support for setting, detection control element correspondence pipeline and the joint of laser sensor
Clamp end detection repair welding position.
6. automatic welded pipe equipment according to claim 1, it is characterised in that described moving assembly includes being installed on jack
Straight line module on structure, the servomotor for connecting and controlling straight line module to move, is arranged on the guide assembly on straight line module, connects
And control the controlled motor that guide assembly slides, and the small slide plate on guide assembly, wherein installed on the small slide plate compressing
Device.
7. automatic welded pipe equipment according to claim 1, it is characterised in that described lifting body is assemblied in moving assembly
Lower section, including the guide rail on pedestal, are arranged on the sliding block on guide rail, are connected to the transverse slat on sliding block, and control slide block exists
The control cylinder of upper and lower slip on guide rail, wherein installs moving assembly on transverse slat.
8. automatic welded pipe equipment according to claim 1, it is characterised in that described straight line module includes being arranged on pedestal
Longitudinal straight line module, the servo longitudinal motor of the longitudinal straight line module motion of control is arranged on the horizontal straight line on longitudinal straight line module
Module, and the horizontal servomotor that the horizontal straight line module of control is moved, wherein setting upper end installing plate mounting clip on horizontal straight line module
Rifle component.
9. automatic welded pipe equipment according to claim 1, it is characterised in that described folder rifle component is included in straight line module dress
The quick-release installing plate matched somebody with somebody, is arranged on welding gun support plate, movable pressing board, positioning sleeve on quick-release installing plate, is arranged on welding gun support plate
Adjustable pressure gunwale, and be held on welding gun support plate and press the welding gun on gunwale, wherein the welding job end correspondence welded pipe of the welding gun
The position while welding of line and joint.
10. automatic welded pipe equipment according to claim 1, it is characterised in that described electric control part includes control button and control
Cabinet processed, wherein control button are provided with start button and emergency stop push button.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510793607.4A CN106695181A (en) | 2015-11-14 | 2015-11-14 | Automatic pipe welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510793607.4A CN106695181A (en) | 2015-11-14 | 2015-11-14 | Automatic pipe welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106695181A true CN106695181A (en) | 2017-05-24 |
Family
ID=58933518
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510793607.4A Pending CN106695181A (en) | 2015-11-14 | 2015-11-14 | Automatic pipe welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106695181A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500552A (en) * | 2018-05-24 | 2018-09-07 | 天津彼洋科技有限公司 | Positioner clamping and rotating system |
| CN108620787A (en) * | 2018-07-24 | 2018-10-09 | 嘉兴开天传动技术有限公司 | A kind of Novel rotary radiator welding tooling |
| CN109604827A (en) * | 2019-02-21 | 2019-04-12 | 苏州凌创电子系统有限公司 | Sensor pin upper bush rotates welding equipment |
| CN109648218A (en) * | 2019-02-21 | 2019-04-19 | 苏州凌创电子系统有限公司 | Clamping device is automatically sensed in sensor pin |
| CN114211159A (en) * | 2021-12-20 | 2022-03-22 | 吉林大学 | Welding equipment with adjustable collect protection and detect function as an organic whole |
| CN117340435A (en) * | 2023-12-06 | 2024-01-05 | 中机生产力促进中心有限公司 | Circumferential laser welding equipment for annular pipe fitting |
-
2015
- 2015-11-14 CN CN201510793607.4A patent/CN106695181A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500552A (en) * | 2018-05-24 | 2018-09-07 | 天津彼洋科技有限公司 | Positioner clamping and rotating system |
| CN108620787A (en) * | 2018-07-24 | 2018-10-09 | 嘉兴开天传动技术有限公司 | A kind of Novel rotary radiator welding tooling |
| CN108620787B (en) * | 2018-07-24 | 2023-12-01 | 嘉兴开天传动技术有限公司 | Rotatory radiator welding frock |
| CN109604827A (en) * | 2019-02-21 | 2019-04-12 | 苏州凌创电子系统有限公司 | Sensor pin upper bush rotates welding equipment |
| CN109648218A (en) * | 2019-02-21 | 2019-04-19 | 苏州凌创电子系统有限公司 | Clamping device is automatically sensed in sensor pin |
| CN109648218B (en) * | 2019-02-21 | 2024-04-09 | 苏州凌创电子系统有限公司 | Automatic sensing clamping mechanism for sensor pins |
| CN109604827B (en) * | 2019-02-21 | 2024-04-09 | 苏州凌创电子系统有限公司 | Welding equipment for rotating sleeve on sensor pin |
| CN114211159A (en) * | 2021-12-20 | 2022-03-22 | 吉林大学 | Welding equipment with adjustable collect protection and detect function as an organic whole |
| CN117340435A (en) * | 2023-12-06 | 2024-01-05 | 中机生产力促进中心有限公司 | Circumferential laser welding equipment for annular pipe fitting |
| CN117340435B (en) * | 2023-12-06 | 2024-02-09 | 中机生产力促进中心有限公司 | Circumferential laser welding equipment for annular pipe fitting |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170524 |
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| WD01 | Invention patent application deemed withdrawn after publication |