CN207683823U - Reaction cup automatic filling machine - Google Patents
Reaction cup automatic filling machine Download PDFInfo
- Publication number
- CN207683823U CN207683823U CN201721877288.6U CN201721877288U CN207683823U CN 207683823 U CN207683823 U CN 207683823U CN 201721877288 U CN201721877288 U CN 201721877288U CN 207683823 U CN207683823 U CN 207683823U
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- reaction cup
- filling
- cork
- cabinet
- slide
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Abstract
The utility model discloses a kind of reaction cup automatic filling machines, including：Cabinet；The conveyer belt being set on the cabinet is arranged at intervals with the reaction cup fixing mould of placing response cup on the conveyer belt；The filling mechanism being set on the cabinet, filling mechanism filling liquid into the reaction cup；The Song Sai mechanisms being set on the cabinet, the Song Sai mechanisms are located at the side of the conveyer belt, and the Song Sai mechanisms include the cork loading head for placing cork；The tamponade mechanism being set on the cabinet, the tamponade mechanism are located at after the filling mechanism, and cork after the Song Sai mechanisms are moved to above the filling reaction cup finished, is pressed in the reaction cup after vacuumizing by the tamponade mechanism by cork.The full-automatic micro filling of reaction cup may be implemented in the utility model, improves efficiency, is particularly suitable for the batch production of external glycosylated hemoglobin detection reagent reacting cup.
Description
Technical field
The utility model is related to liquid-filling machine more particularly to a kind of reaction cup automatic filling machines.
Background technology
Reaction cup is widely used in biology, chemical, medicine checkout procedure, such as Biochemical Analyzer, coagulo meter, urine
Analyzer clinical examination instrument is required for holding blood, urine or biochemical reagents using reaction cup, in order to carry out blood, urine
The assay of liquid, biochemical reagents.Most of enterprise is all using manually operated mode to being used to hold detection in the industry at present
Carried out with the reaction cup of reagent filling, not only efficiency is low for this mode, but also can not ensure filling accuracy, it is difficult to realize high-volume
Standardized production.
Utility model content
For overcome the deficiencies in the prior art, the purpose of this utility model is to provide a kind of high-precision that can be improved is anti-
Answer a glass automatic filling machine, may be implemented reaction cup reagent manufacture automatic fine is filling and vacuum gland.
The purpose of this utility model is realized using following technical scheme：
Reaction cup automatic filling machine, including：Cabinet；The conveyer belt being set on the cabinet is spaced on the conveyer belt
It is provided with the reaction cup fixing mould of placing response cup；The filling mechanism being set on the cabinet, the filling mechanism is to institute
State filling liquid in reaction cup；The Song Sai mechanisms being set on the cabinet, the Song Sai mechanisms are located at the side of the conveyer belt
Side, the Song Sai mechanisms include the cork loading head for placing cork；The tamponade mechanism being set on the cabinet, the pressure
Plug mechanism be located at after the filling mechanism, the tamponade mechanism by cork from the Song Sai mechanisms be moved to it is filling finish it is anti-
After answering above cup, cork is pressed in the reaction cup after vacuumizing.
Further, the filling mechanism includes the filling slide unit being set on the cabinet, by the filling slide unit control
The needle tubing fixed frame that can vertically move back and forth is made, is set on the needle tubing fixed frame and above the conveyer belt
Filling needle tube, the filling needle tube is connected by connecting tube with filling pump.
Further, the reaction cup fixing mould is set to the conveyer belt by reaction cup fixing mould mounting base
On；Needle tubing fixed seat bottom is provided with the first positioning pin positioned at the filling needle tube both sides, first positioning pin edge
Vertical direction is arranged, and buffer spring is provided between first positioning pin and the needle tubing fixed seat；The reaction cup is fixed
The second positioning pin corresponding with first positioning pin is provided on die setting base, second positioning pin is set to described anti-
Answer the both sides of glass fixing mould.
Further, the contact surface of first positioning pin and second positioning pin is the tapered protrusion that can mutually assemble
And conical socket.
Further, the Song Sai mechanisms further include being set to sending plug platform, being set to the cabinet on the cabinet
On send plug translational slide and by it is described send plug translational slide control be reciprocally moveable send plug push rod；It is described to send on plug platform
It is provided with and send plug sliding slot, the cork placement for vertically running through the cork loading head is provided on the cork loading head
Slot, it is described that plug sliding slot is sent to be located at below the cork placing groove, it is described to send plug push rod that stretch into send and fill in sliding slot, and given along described
Sliding slot is filled in move back and forth.
Further, the tamponade mechanism include the Biaxial linear slide unit being set on the cabinet, it is straight by the twin shaft
The sealed mold mounting bracket and be set on the sealed mold mounting bracket that the control of line slide unit laterally and can be moved back and forth vertically
Vacuum sealing mold, above the reaction cup that cork is moved on the conveyer belt by the vacuum sealing mold after, by cork pressure
The tightly reaction cup after vacuumizing.
Further, the Biaxial linear slide unit include the slide unit mounting bracket being set on the cabinet, be set to it is described
It transverse slide rail on slide unit mounting bracket, the traversing slide being set on the transverse slide rail and is set on the traversing slide
Vertical shift slide, the traversing slide can be moved along the transverse slide rail transverse reciprocating, and the vertical shift slide can vertically exist
It is moved back and forth on the traversing slide.
Further, the vacuum sealing mold bottom is provided with vacuum chamber, be provided in the vacuum sealing mold to
Under extend to the vaccum suction pipe in the vacuum chamber, the vacuum that the vaccum suction pipe passes through connecting tube and is set in the cabinet
Pump is connected, and the reaction cup fixing mould can be placed on wherein by the vacuum chamber.
Further, the filling mechanism further includes the fibre optical sensor for incuding reaction cup.
Further, further include be set to the filling components, Song Sai mechanisms and tamponade mechanism stroke sensor.
Compared with prior art, the beneficial effects of the utility model are：The utility model transports reaction cup by setting
Conveyer belt, cooperation filling mechanism, Song Sai mechanisms and tamponade mechanism, can complete reaction cup and convey, auto-filling, send automatically automatically
Plug and automatic vacuum tamponade, total is rationally compact, and the automation for realizing reaction cup reagent manufacture is micro filling, filling essence
Degree can reach ± 0.2%, and loading amount is stablized, and operating cost is low, and replacement of products is quick, safeguard simple, 20 μ l-10ml of loading amount range,
Production capacity can reach 1000 bottles/hour, meet the demand of batch production.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model embodiment；
Fig. 2 is the close-up schematic view of part A in Fig. 1；
Fig. 3 is the structural schematic diagram of another angle of the utility model embodiment；
Fig. 4 is the close-up schematic view of part B in Fig. 3；
Fig. 5 is the vertical view of the utility model embodiment；
Fig. 6 is the front view of the utility model embodiment；
Fig. 7 is the sectional view of the utility model embodiment vacuum sealing mold and reaction cup fixing mould.
Specific implementation mode
In the following, in conjunction with specific implementation mode, the utility model is described further.
Referring to Fig.1, Fig. 3, Fig. 5 and Fig. 6, the reaction cup automatic filling machine of the present embodiment includes cabinet 1, conveyer belt 2, filling
Mechanism 3, Song Sai mechanisms 4, tamponade mechanism 5 and reaction cup fixing mould 6.For convenience of description, with the shifting of conveyer belt 2 (reaction cup)
Before and after dynamic direction definition, the station that conveyer belt 2 first passes through is preceding.
Cabinet 1 is electrical cabinet, for installing the electrical equipments such as power supply, control panel.Conveyer belt 2 is set on cabinet 1, this
The conveyer belt 2 of embodiment is chain scraper conveyor, and carrier bar, which is connected by chain and bypasses the transmission shaft at both ends, to be set on cabinet 1,
It is rotated by motor drive chain and carrier bar is driven to move.Reaction cup fixing mould 6 is arranged at intervals on conveyer belt 2 (carrier bar), and
It is moved together with conveyer belt 2.Reaction cup fixing mould 6 is fixed on by reaction cup fixing mould mounting base 6-1 on conveyer belt 2.
In conjunction with shown in Fig. 2, filling mechanism 3 includes filling needle tube 3-1, filling slide unit 3-2, needle tubing fixed frame 3-3 and filling
It pumps (not shown).Filling slide unit 3-2 is set on the top plate of cabinet 1, and needle tubing fixed frame 3-3 is set on filling slide unit 3-2, and
It can vertically be moved up and down under the drive of filling slide unit 3-2.Filling needle tube 3-1 is set on needle tubing fixed frame 3-3, is filled
Dress needle tubing 3-1 is located at the top of conveyer belt 2.Filling needle tube 3-1 is connected by connecting tube (not shown) with filling pump (not shown),
Filling pump is set in cabinet 1.The filling slide unit 3-2 of the present embodiment is lead screw slide unit, needle tubing fixed seat 3-3 and lead screw slide unit
Push rod is connected, and needle tubing fixed seat 3-3 can be driven vertically to move back and forth by push rod when lead screw slide unit acts, to band
Dynamic filling needle tube 3-1 is moved up and down.The present embodiment is provided with two sets of filling needle tube groups on needle tubing fixed seat 3-3, often covers filling
Needle tubing group includes 4 filling needle tube 3-1, and two filling pumps are provided in cabinet 1, and filling pump pumps for straight line.
In order to ensure filling needle tube 3-1 can accurately stretch into reaction cup carry out it is filling, on needle tubing fixed seat 3-1 also
It is provided with the first positioning pin 3-4 and buffer spring 3-5.First positioning pin 3-4 is vertically set to needle tubing fixed seat 3-1's
Bottom, buffer spring 3-5 are set between the first positioning pin 3-4 and needle tubing fixed seat 3-1.When needle tubing fixed seat 3-1 is to moving down
When dynamic, buffer spring 3-5 can provide a cushion effect for needle tubing fixed seat 3-1.It is set on reaction cup fixing mould mounting base 6-1
It is equipped with second positioning pin 6-2 corresponding with the first positioning pin 3-4.For the ease of the first positioning pin 3-4 and the second positioning pin 6-1 it
Between positioning docking, the contact surface of the first positioning pin 3-4 and the second positioning pin 6-1 are the tapered protrusion that can be mutually assembled together
And conical socket, the present embodiment are arranged conical socket in the bottom of the first positioning pin 3-4, are set at the top of the second positioning pin 6-1
Set tapered protrusion.First positioning pin 3-4 is set to the both sides of filling needle tube 3-1, and the second positioning pin 6-1 is set to reaction cup and fixes
The both sides of mold 6.
Song Sai mechanisms 4 are set to the side of conveyer belt 2, are located at after filling mechanism 3.In conjunction with shown in Fig. 4, Song Sai mechanisms 4
Including sending plug push rod 4-1, sending plug translational slide 4-2, send plug platform 4-3 and cork loading head 4-4.It is set on cork loading head 4-4
It is equipped with cork placing groove 4-4a, is provided with filling group of two trocar tubes in the present embodiment, therefore be provided on cork loading head 4-4
Two cork placing groove 4-4a.Cork loading head 4-4 is rectangular parallelepiped structure, is vertically arranged at and send on plug platform 4-3, cork is placed
Slot 4-4a vertically runs through cork loading head 4-4, and multiple corks are placed in cork placing groove 4-4a.It send on plug platform 4-3
It is provided with and send plug sliding slot 4-3a, send the quantity of plug sliding slot 4-3a corresponding with the quantity of cork placing groove 4-4a.Send plug sliding slot 4-3a
Positioned at the bottom of cork placing groove 4-4a, the cork in cork placing groove 4-4a, which can be fallen into, to be sent in plug sliding slot 4-3a.Send plug push rod
4-1, which can be stretched into, to be sent in plug sliding slot 4-3a, and will send the cork in plug sliding slot 4-3a forward under the control for sending plug translational slide 4-2
It pushes away.The plug translational slide 4-2 that send of the present embodiment is lead screw slide unit, and the push rod of lead screw slide unit is connected with plug push rod 4-1 is sent, and lead screw is slided
It is driven when platform acts and send the edges plug push rod 4-1 that plug sliding slot 4-3a is sent to move back and forth.
Tamponade mechanism 5 includes Biaxial linear slide unit 5-1, sealed mold mounting bracket 5-2 and vacuum sealing mold 5-3.Twin shaft
Straight line slide unit 5-1 is set on cabinet 1, and Biaxial linear slide unit 5-1 includes slide unit mounting bracket 5-1a, transverse slide rail 5-1b, traversing
Slide 5-1c and vertical shift slide 5-1d, slide unit mounting bracket 5-1a are set on cabinet 1, and transverse slide rail 5-1b is set to slide unit installation
On frame 5-1a, traversing slide 5-1c is set on transverse slide rail 5-1b, and vertical shift slide 5-1b is set on traversing slide 5-1a.It is horizontal
Moving slide 5-1c can move along transverse slide rail 5-1b transverse reciprocatings, and vertical shift slide 5-1b can be vertically in traversing slide 5-1c
Upper reciprocating movement.Sealed mold mounting bracket 5-2 is set on vertical shift slide 5-1b, and vacuum sealing mold 5-3 is set to sealed mould
Have on mounting bracket 5-2.The Biaxial linear slide unit 5-1 of the present embodiment is lead screw slide unit.Vacuum sealing mold 5-3 is slided in Biaxial linear
It can be moved in transverse direction and vertical direction under the control of platform 5-1, to which the cork of the ends plug sliding slot 4-3a will be sent to be sucked and moved
The top of reaction cup fixing mould 6 on to conveyer belt 2.
As shown in fig. 7, the bottoms vacuum sealing mold 5-3 are provided with vacuum chamber 5-3a, it is arranged in vacuum sealing mold 5-3
Have a vaccum suction pipe 5-3b extended downward into vacuum chamber 5-3a, vaccum suction pipe 5-3b by connecting tube (not shown) be set to
Vacuum pump in cabinet is (not shown) connected.Reaction cup placing groove 6a is provided in reaction cup fixing mould 6, reaction cup is positioned over
In reaction cup placing groove 6a.When vacuum sealed mold 5-3 is moved down, vacuum chamber 5-3 can be by 6 top of reaction cup fixing mould
It is placed on wherein, while after being evacuated by vacuum pump, the cork of absorption is compressed reaction cup after evacuation by vaccum suction pipe 5-3b
On, realize vacuum sealing.Preferably, it is also equipped on sealed mold mounting bracket 5-2 and reaction cup fixing mould mounting base 6-1
On the second positioning pin 6-2 corresponding first positioning pin 3-4 and buffer spring 3-5.
The course of work of the utility model is further described below.
Manually reaction cup is put into reaction cup fixing mould 6 first, conveyer belt 2 drives reaction cup fixing mould 6 to move；
When reaction cup is moved to conveyer belt 2 below filling needle tube 3-1, that is, when being moved to filling station, conveyer belt 2 stops
It only moves, filling slide unit 3-2 drives filling needle tube 3-1 to move down by needle tubing fixed frame 3-3, and filling needle tube 3-1 is stretched to
In reaction cup, startup peristaltic pump starts filling；
At the same time, the cork in cork loading head 4-4 falls on from cork placing groove 4-4a and send under self gravitation effect
It fills in sliding slot 4-3a, send plug translational slide 4-2 to drive and send plug push rod 4-1 to the cork for falling on and sending in plug sliding slot 4-3a is pushed forward, it will
It is pushed into the end for sending plug sliding slot 4-3a, and the reaction cup of filling completion is waited for be moved to tamponade station；Plug push rod 4-1 is sent often to push away one
Secondary cork is to the end for sending plug sliding slot 4-3a, the distance of cork in cork placing groove 4-4a one cork of fallen downward successively；
After the completion of filling, filling slide unit 3-2 resets, and filling needle tube 3-1 is driven to move up, and leaves reaction cup, and conveyer belt 2 continues
Operation drives reaction cup to be moved to tamponade station；
When reaction cup is moved to below vacuum sealing mold 5-3, that is, when being moved to tamponade station, Biaxial linear slide unit 5-
Then it is close to control vacuum from sending absorption cork from plug sliding slot 4-3a and being moved to above reaction cup by 1 drive vacuum sealing mold 5-3
It seals mold 5-3 to decline, until 6 top of reaction cup fixing mould is placed on wherein by vacuum sealing mold 5-3, forms relative closure
Sealing space, at this time vacuum pump continue to vacuumize, so that the air in reaction cup is emptied, then vacuum sealing mold 5-3 again under
A distance is dropped, cork is pressed in reaction cup；
After tamponade, Biaxial linear slide unit 5-1 drives vacuum sealing mold 5-3 to move up, and fills in the sliding slot side 4-3a to sending
To movement, continues absorption cork and carry out capping action；
It covers the reaction cup finished to continue to move with conveyer belt 2, conveys, bottle outlet, complete filling outward.
The filling mechanism of the utility model further includes fibre optical sensor, and for incuding reaction cup, realization ensures to have that bottle is filling,
It is not filling without bottle.It is provided with original point position sensor on the conveyor belt, for ensuring each reaction cup fixing mould in each work
Position is accurate on position.It in filling slide unit, send plug translational slide, be provided with stroke sensor on Biaxial linear slide unit, for ensuring
Each stroke operation is accurate.
The conveyer belt of the utility model, filling mechanism, tamponade mechanism use PLC Automatic Controls, realize conveying, fill
It fills, send plug, vacuum tamponade full-automatic operation, no Pneumatic assembly can be to avoid micro filling middle vibration to the shadow of filling accuracy
It rings.
For those skilled in the art, technical solution that can be as described above and design are made other each
Kind is corresponding to be changed and deforms, and all these change and deform the guarantor that should all belong to the utility model claims
Within the scope of shield.
Claims (10)
1. reaction cup automatic filling machine, which is characterized in that including：
Cabinet；
The conveyer belt being set on the cabinet is arranged at intervals with the reaction cup stent of placing response cup on the conveyer belt
Tool；
The filling mechanism being set on the cabinet, filling mechanism filling liquid into the reaction cup；
The Song Sai mechanisms being set on the cabinet, the Song Sai mechanisms include the cork loading head for placing cork；
The tamponade mechanism being set on the cabinet, the tamponade mechanism are located at after the filling mechanism, the tamponade mechanism
By cork after the Song Sai mechanisms are moved to above the filling reaction cup finished, cork is pressed in the reaction after vacuumizing
Cup.
2. reaction cup automatic filling machine according to claim 1, it is characterised in that：The filling mechanism includes being set to institute
It states the filling slide unit on cabinet, the needle tubing fixed frame that can be vertically moved back and forth by the filling slide unit control, be set to
Filling needle tube on the needle tubing fixed frame and above the conveyer belt, the filling needle tube pass through connecting tube and filling pump
It is connected.
3. reaction cup automatic filling machine according to claim 2, it is characterised in that：The reaction cup fixing mould passes through anti-
A glass fixing mould mounting base is answered to be set on the conveyer belt；
Needle tubing fixed seat bottom is provided with the first positioning pin positioned at the filling needle tube both sides, first positioning pin edge
Vertical direction is arranged, and buffer spring is provided between first positioning pin and the needle tubing fixed seat；
It is provided with the second positioning pin corresponding with first positioning pin in the reaction cup fixing mould mounting base, described second
Positioning pin is set to the both sides of the reaction cup fixing mould.
4. reaction cup automatic filling machine according to claim 3, it is characterised in that：First positioning pin and described second
The contact surface of positioning pin is the tapered protrusion that can mutually assemble and conical socket.
5. reaction cup automatic filling machine according to claim 1, it is characterised in that：The Song Sai mechanisms further include being set to
On the cabinet sending plug platform, be set on the cabinet sending plug translational slide and by it is described send plug translational slide control
What is be reciprocally moveable send plug push rod；
Described send is provided on plug platform and send plug sliding slot, is provided on the cork loading head and vertically runs through the cork
The cork placing groove of loading head, it is described that plug sliding slot is sent to be located at below the cork placing groove, it is described send to fill in push rod and can stretch into send plug
In sliding slot, and plug sliding slot is sent to move back and forth along described.
6. reaction cup automatic filling machine according to claim 1, it is characterised in that：The tamponade mechanism includes being set to institute
The sealed mold peace stated the Biaxial linear slide unit on cabinet, can laterally and vertically moved back and forth by Biaxial linear slide unit control
The vacuum sealing mold on the sealed mold mounting bracket is shelved and is set to, cork is moved to institute by the vacuum sealing mold
After stating above the reaction cup on conveyer belt, cork is pressed in the reaction cup after vacuumizing.
7. reaction cup automatic filling machine according to claim 6, it is characterised in that：The Biaxial linear slide unit includes setting
In on the cabinet slide unit mounting bracket, be set on the slide unit mounting bracket transverse slide rail, be set to the transverse slide rail
On traversing slide and the vertical shift slide that is set on the traversing slide, the traversing slide can be along transverse slide rail transverse direction
It moves back and forth, the vertical shift slide can be moved back and forth vertically on the traversing slide.
8. the reaction cup automatic filling machine described according to claim 6 or 7, it is characterised in that：The vacuum sealing mold bottom
It is provided with vacuum chamber, the vaccum suction pipe extended downward into the vacuum chamber is provided in the vacuum sealing mold, it is described true
Suction pipe is connected by connecting tube with the vacuum pump being set in the cabinet, and the vacuum chamber can be by the reaction cup stent
Tool is placed on wherein.
9. reaction cup automatic filling machine according to claim 1 or 2, it is characterised in that：The filling mechanism further includes using
In the fibre optical sensor of induction reaction cup.
10. reaction cup automatic filling machine according to claim 1 or 2, it is characterised in that：Further include be set to it is described filling
The stroke sensor of component, Song Sai mechanisms and tamponade mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721877288.6U CN207683823U (en) | 2017-12-28 | 2017-12-28 | Reaction cup automatic filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721877288.6U CN207683823U (en) | 2017-12-28 | 2017-12-28 | Reaction cup automatic filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207683823U true CN207683823U (en) | 2018-08-03 |
Family
ID=62993124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721877288.6U Active CN207683823U (en) | 2017-12-28 | 2017-12-28 | Reaction cup automatic filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207683823U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110549102A (en) * | 2019-09-11 | 2019-12-10 | 荆州市水韵水务设备有限公司 | Automatic assembly device for wet water meter |
| CN111689450A (en) * | 2020-06-12 | 2020-09-22 | 淮南宜生生物科技有限公司 | Air layer eliminating mechanism for packaged food and processing equipment based on air layer eliminating mechanism |
-
2017
- 2017-12-28 CN CN201721877288.6U patent/CN207683823U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110549102A (en) * | 2019-09-11 | 2019-12-10 | 荆州市水韵水务设备有限公司 | Automatic assembly device for wet water meter |
| CN111689450A (en) * | 2020-06-12 | 2020-09-22 | 淮南宜生生物科技有限公司 | Air layer eliminating mechanism for packaged food and processing equipment based on air layer eliminating mechanism |
| CN111689450B (en) * | 2020-06-12 | 2022-03-25 | 安徽麦尔客生物科技有限公司 | Air layer eliminating mechanism for packaged food and processing equipment based on air layer eliminating mechanism |
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