CN2076759U - Fully-automatic locomotive with microcomputer control - Google Patents

Abstract

The utility model discloses a full-automatic cut tobacco supplying locomotive which is controlled by a microcomputer and used for a cigarette machine, comprising a cut tobacco feeding table provided with a photoelectric sensor, a control cabinet which uses a microcomputer to process various information, an automatic cut tobacco supplying locomotive, and an elevated track, which are connected together by transport cable wires, wherein, the front end of the base of the automatic cut tobacco supplying locomotive is provided with a driving member, the back end of the base is provided with a door controlling component, and the bottom of the base is provided with two combined doors which are opened oppositely. The automatic cut tobacco supplying locomotive can automatically measure, supply cut tobacco and print and output report forms to a cigarette machine, which can decrease the cut tobacco consumption by 9%, save energy by 70%, effectively improve working environment, and reduce maintenance cost.

Description

Fully-automatic locomotive with microcomputer control

The utility model is that a kind of cigarette machine of the various types of tobacco business that is applicable to carries out automatic gauge, automatic microcomputer controlled fully automatic wire feeding locomotive for silk.

Still find no the microcomputer controlled fully automatic wire feeding locomotive identical about patent documentation by retrieval with the utility model structure.The cigarette machine of present domestic cigar mill adds silk for the employing a dead lift that the silk mode has, and this mode physical labor intensity is big, recruitment is many, and efficient is low; The employing fan connecting tube road that also has, by-pass valve control is quoted air-flow pipe tobacco is squeezed into pipeline to cigarette machine, because wind speed is big, pipe tobacco is smashed, and the proportion of goods damageds are 13%, and composition is destroyed, reduce tobacco quality, noise is big simultaneously, and dust is big, contaminated environment, energy consumption is also big, and can't measure for the pipe tobacco amount.

The purpose of this utility model be to provide a kind of can automatic gauge pipe tobacco, automatically for silk, executing agency that to be the main electrical control cabinet of handling various information, electric power by light point sensor, with the microcomputer forms for Si Che and overhead delivery track, connect the microcomputer controlled fully automatic wire feeding locomotive of formation by delivery guidewire.

Technical characterictic of the present utility model is the automatic silk supplying machine car tobacco rag feeding estrade of in use being furnished with infrared photoelectric sensor, serve as the main electrical control cabinet of handling various information, electronic scale, electric power for a silk car, aerial conveyor, data-logger and transfer cable wire automatically with special-purpose microcomputer.The major function of locomotive is can automatic gauge pipe tobacco, automatic for silk in the production of cigarettes process to the cigarette machine of various models.

Automatically the silk supplying machine car in use is furnished with infrared photoelectric sensor, is installed in the tobacco rag feeding estrade storage silk case of cigarette machine, and the consumption in the production of cigarettes process is monitored.When pipe tobacco was less than set amount in the storage silk case, infrared photoelectric sensor sent to microcomputer and needs the material signal, made for the silk car to add silk automatically.Also be furnished with special-purpose microcomputer and display and printer.Can correctly send locomotive and supply each action command in the process automatically: and printable, show and add a weight, add a number of times, add up to and add a weight.The electrical control cabinet control circuit has designed the Multistage Control logic circuit closely, when this circuit after microcomputer sends working signal, press computer software programs, correct control is automatically for a silk car, realizes manually or automatically for silk, the proper operation of automatic weighing.

Electronic scale adopts commercially available GDZC-5B electronic scale, and range is 1000Kg, and measuring accuracy is 0.3%, and electronic scale is installed in the switch board.

Automatically for the silk car in use also be furnished with aerial conveyor, carry copper bar, by transfer cable wire to the operational order that computer and switch board send, can carry out effectively reliably, correctly for needing the material platform for silk.Executing agency can design at random according to user's real work place, to guarantee that electric power is for the silk stable and reliable operation.

Automatically the silk supplying machine car is made of switching door, driver part, gate parts, vehicle chassis component and brush assembling railway carriage, two fans.Railway carriage is made by metal material, deposits pipe tobacco as container.Be provided with two fans in the bottom of railway carriage to switching door, two steel wire ropes be housed at two fans on to switching door and be connected with the sprocket wheel of gate parts.Front end on the railway carriage chassis is equipped with by commercially available drive motors, decelerator, driving shaft and connects the driver part that belt constitutes, and the gate parts that are made of gated motor, decelerator, three grades of sprocket transmission devices and gating circuit are housed in the rear end on railway carriage chassis.Vehicle chassis component is to be made of 4 nylon wheels, 8 rollers, electromagnetic brake, chassis assemblings.Driver part control electric power is fanned the unlatching of switching door, the action of delaying time, closing for operation, the gate component controls two of silk car.Its speed of a motor vehicle is≤70 meters/minute, loading capacity≤60 kilogram, lay day≤30S.The structural member of aerial conveyor adopts the standard metal spare assembling of our factory to constitute, and can be mounted to suspension type or brace type according to the needs in the actual production place of different user.Give automatic silk supplying machine car operation by carrying copper bar with electrical conduction.

Automatically data-logger is to be connected by the switch element circuit to constitute, and touring automatically the detection automatically for the silk car for the Various types of data in the silk process as abnormal operation, is about to signal and data and feeds back to microcomputer and handle adjusting.

When the microcomputer controlled fully automatic wire feeding locomotive operation, be lower than the detection zone of infrared photoelectric sensor when the tobacco rag feeding estrade pipe tobacco, tobacco rag feeding estrade sends to microcomputer and needs the material signal, microcomputer sends for a silk programmed instruction to the silk supplying machine car by switch board: for silk car charging, the electronic scale metering---advance for the silk car--stop for the silk car--stop time-delay for the silk car--for two fans of silk car to switching door open, the pipe tobacco blanking----closes switching door and--advances for a silk car and--for the time-delay of silk car--return on the station for a silk car the folding gate delay.Microcomputer need expect that to this cigarette machine supplies silk to add weight accumulative total, demonstration, printout simultaneously, finishes once automatically for the silk process.

The utility model has the advantages that and to examine for silk amount automatically and carry out statistical report form work such as unit platform consumption, teams and groups' day consumption, workshop day consumption: the consumption of reduction pipe tobacco, the pipe tobacco loss is dropped to below 3% from original 9～12%, and can prevent pipe tobacco assurance tobacco quality in small, broken bits; Energy savings consumes, and descends 70～80% with comparing originally; Reduce dust, noise, pollution, improve the shopwork environment; Save maintenance cost significantly, reduce maintenance load.

Below provide accompanying drawing, embodiment of the present utility model be described:

Fig. 1 is an electric power silk supplying machine car complete machine structure schematic diagram.

Fig. 2 is an electric power silk supplying machine car A face structure cutaway view.

Fig. 3 is an electric power silk supplying machine car B face structure cutaway view.

Shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3:

Electric power is fastening with chassis (4) and railway carriage side plate for the case (1) of silk car, commercially available 36V alternating current generator is installed in the front end on the chassis (4) of railway carriage as drive motors (2), commercially available decelerator (3) is installed in an end on chassis, roller (5) is packed in a side lower end on chassis, bead apex (6) is enclosed within on the belt pulley of the belt pulley of driving shaft (16) and decelerator, electromagnetic brake (7) one ends are packed in the bottom, chassis, the other end is sleeved on the driving shaft (16), sprocket wheel (8) is packed on the side plate of railway carriage, the axle (9) of passing a bridge is installed on the side plate of railway carriage, decelerator (10) is packed in the rear end on chassis, gated motor (11) is packed in the rear end on chassis, directive wheel (12) is packed in the outside on chassis, brush (13) is installed in the brush box, travel switch (14) is packed in four side bottoms of railway carriage, and electric circuit board (15) is installed on another side plate of railway carriage, two fans is housed in the bottom of railway carriage splits each (17).Tray bottom is equipped with 4 nylon wheels, and wherein two of fronts are directive wheel, two of back for have in the driving wheel one fastening with driving shaft (16), another and driving shaft cunning are joined, and 4 groups of 8 rollers also are housed in the bottom on chassis.

Claims (4)

1, a kind of microcomputer controlled fully automatic wire feeding locomotive is characterized in that: railway carriage, two fans switching door, driver part, gate parts, vehicle chassis component and brush assembling are made of.Railway carriage is contained on the chassis, two fans are contained in the bottom of railway carriage to switching door, two fans are connected with the sprocket wheel of gate parts two steel wire ropes are housed on the switching door, driver part is contained in the front end on railway carriage chassis, the gate parts are contained in the rear end on railway carriage chassis, brush is installed in the brush box, on another side plate of railway carriage electric circuit board is housed.

2, according to the described silk supplying machine car of claim 1, it is characterized in that: driver part connects belt by drive motors, decelerator, driving shaft and constitutes, and drive motors is installed in the front end on railway carriage chassis, and decelerator is installed in an end on chassis.

3, according to claim 1 or 2 described silk supplying machine cars, it is characterized in that: the gate parts are made of gated motor, decelerator, three grades of sprocket transmission devices and gating circuit, and gated motor is packed in the rear end on chassis, and sprocket wheel is packed on the side plate of railway carriage.

4, according to the described silk supplying machine car of claim 3, it is characterized in that: vehicle chassis component is made of 4 nylon wheels, 8 rollers, electromagnetic brake, chassis assemblings, 4 nylon wheels are contained in tray bottom, roller is packed in bottom one side on chassis, electromagnetic brake one end is packed in the bottom, chassis, and the other end is sleeved on the driving shaft.

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