Utility model content
The purpose of this utility model is that in view of the above-mentioned problems, provide it is a kind of measurement easily and fast with level with high accuracy
Linearity measurer.
Following technical scheme can be used to reach in the purpose of this utility model:
A kind of horizontal linear degree measuring device, including bearing, guide rail, air supporting upper slide unit, fixation kit, plane-parallel crystal,
One potentiometric sensor, the second potentiometric sensor, regulating device and probe, the air supporting upper slide unit are slidably mounted at the guide rail
On, the guide rail is fixedly installed on the bearing;The plane-parallel crystal is fixedly installed on the fixation kit, the plane
The working face of optical flat is parallel with the side of fixation kit;The fixation kit is set in the air supporting upper slide unit, first electricity
Level sensor and the second potentiometric sensor are right against the initial and end end setting of the fixation kit side respectively;At described fixed group
When distance is unequal between the first potentiometric sensor and the second potentiometric sensor respectively at the initial and end end of part side, the adjusting
Fixation kit described in device top pressure slides and adjusts the head end or tail end of fixation kit side;The probe and the plane-parallel crystal
Working face be in contact.
Further, the fixation kit includes the first link block, the second link block and cushion block, and first link block is logical
It crosses cushion block to be detachably connected with second link block, the top of first link block and the second link block is equipped with for installing
The groove of the plane-parallel crystal;The cushion block is configured with multiple, and is adapted with plane-parallel crystal thickness, first link block is logical
Corresponding cushion block is crossed to connect with second link block and be adapted groove and plane-parallel crystal.
As a preferred solution, first link block and the second link block be equipped with for by the first link block and
The magnetic attracting device that second link block separates or is attached together.
Further, the regulating device includes first motor, the second motor, the first jacking block and the second jacking block, and described
The output shaft of one motor and the second motor passes through the initial and end end of the first jacking block and the second jacking block top pressure fixation kit side respectively;
First potentiometric sensor and the second potentiometric sensor are fixedly installed in respectively on first jacking block and the second jacking block.
As a preferred solution, holder is detachably installed, the probe is fixedly installed in described on the bearing
On holder.
As a preferred solution, the holder is removably mounted to by magnetic support on the bearing.
As a preferred solution, the first motor and the second motor are voice coil motor.
The probe is that micrometer is popped one's head in.
Implement the utility model, has the advantages that:
1, the utility model measures it by the first potentiometric sensor and the second potentiometric sensor and respectively arrives fixed group respectively
The distance at the initial and end end of part side, and by the head end or tail end of regulating device promotion fixation kit, make the side of fixation kit
Parallel with the end face of the first potentiometric sensor and the second potentiometric sensor, whole process is adjusted without human hand, you can completes to fix
The contraposition of component and benchmark are adjusted, and are considerably reduced the time for measuring and adjusting benchmark manually, are substantially increased the work of measurement
Efficiency.After automatic adjustment keeps the side of fixation kit parallel with the end face of the first potentiometric sensor and the second potentiometric sensor,
Air supporting upper slide unit starts to slide and plane-parallel crystal is driven to move, and measures the displacement data of plane-parallel crystal by probe, then from
Maximum value and minimum value are found out in the displacement data measured, carry out plus and minus calculation and is taken absolute value, you can obtain the straight line of guide rail
Angle value.Whole process automatic aligning adjust, detection and calculate, go to complete without manpower, measure easily and fast with precision height.
2, the utility model can realize magnetic coupling by magnetic attracting device or repel each other.When coupling, can by the first link block,
Cushion block and the second link block are secured together to, and are installed simply and quickly.When needing replacing cushion block, magnetic attracting device only needs reality
Now repel each other, then the first link block and the second link block can be disassembled.By replacing the cushion block of different-thickness, groove is adjusted
Size, so that groove is adapted to the installation needs of the plane-parallel crystal of different-thickness specification, versatility is high, simple in structure and user
Just, the efficiency of measurement is greatly improved.
Embodiment
Referring to Figures 1 and 2, the present embodiment is related to horizontal linear degree measuring device, can to the straightness of granite guide rail into
Row measures, and is also applied for measuring the straightness of guide rail made of steel material, the present apparatus includes bearing 1, guide rail 2, gas
Floating upper slide unit 3, fixation kit 4, plane-parallel crystal 5, the first electric displacement sensor 6, the second electric displacement sensor 7, regulating device and
Probe 9, the air supporting upper slide unit 3 is slidably mounted on the guide rail 2, and the guide rail 2 is fixedly installed on the bearing 1;
The plane-parallel crystal 5 is fixedly installed on the fixation kit 4, the side of the working face and fixation kit 4 of the plane-parallel crystal 5
It is parallel;The fixation kit 4 is set in the air supporting upper slide unit 3, first electric displacement sensor, 6 and second dielectric displacement sensing
Device 7 is right against the initial and end end setting of 4 side of the fixation kit respectively;Distinguish at the initial and end end of 4 side of the fixation kit
It is solid described in the regulating device top pressure when distance is unequal between the first electric displacement sensor 6 and the second electric displacement sensor 7
Determine the sliding of component 4 and adjusts the head end or tail end of 4 side of fixation kit;The working face phase of the probe 9 and the plane-parallel crystal 5
Contact.The probe 9 is micrometer probe 9.
The device measures it by the first electric displacement sensor 6 and the second electric displacement sensor 7 and respectively arrives fixed group respectively
The distance at the initial and end end of 4 side of part, and by the head end or tail end of regulating device promotion fixation kit 4, make fixation kit 4
Side is parallel with the end face of the first electric displacement sensor 6 and the second electric displacement sensor 7, and whole process is adjusted without human hand, i.e.,
The contraposition and benchmark that can complete fixation kit 4 are adjusted, and are considerably reduced the time for measuring and adjusting benchmark manually, are substantially increased
The working efficiency of measurement.The side of fixation kit 4 is set to be sensed with the first electric displacement sensor 6 and the second dielectric displacement in automatic adjustment
After the end face of device 7 is parallel, air supporting upper slide unit 3 starts to slide and plane-parallel crystal 5 is driven to move, and it is flat by probe 9 to measure plane
Then the displacement data of crystalline substance 5 finds out maximum value and minimum value from the displacement data measured, carry out plus and minus calculation and take absolutely
Value, you can obtain the straight line angle value of guide rail 2.Whole process automatic aligning is adjusted, detects and is calculated, and goes to complete without manpower, is surveyed
Amount easily and fast with precision height.
The fixation kit 4 includes the first link block 41, the second link block 42 and cushion block 43, and first link block 41 is logical
It crosses cushion block 43 to be detachably connected with second link block 42, first link block 41 and the top of the second link block 42 are set
It is useful for that the groove of the plane-parallel crystal 5 is installed;The cushion block 43 is configured with multiple and adaptable with 5 thickness of plane-parallel crystal, institute
The first link block 41 is stated to fit groove and 5 phase of plane-parallel crystal by corresponding cushion block 43 is connect with second link block 42
It answers.First link block, 41 and second link block 42 is equipped with for separating the first link block 41 and the second link block 42
Or the magnetic attracting device being attached together.
The structure can realize magnetic coupling by magnetic attracting device or repel each other.It, can be by the first link block 41, pad when coupling
Block 43 and the second link block 42 are secured together to, and are installed simply and quickly.When needing replacing cushion block 43, magnetic attracting device is only
It need to realize and repel each other, then the first link block 41 and the second link block 42 can be disassembled.By replacing the cushion block 43 of different-thickness,
The size of adjustable groove makes groove adapt to the installation needs of the plane-parallel crystal 5 of different-thickness specification, versatility height, structure
It is simple and easy to use, greatly improve the efficiency of measurement.
The regulating device includes first motor 81, the second motor 82, the first jacking block 83 and the second jacking block 84, and described first
The output shaft of motor 81 and the second motor 82 respectively by the head of 4 side of the first jacking block 83 and the second jacking block top pressure fixation kit,
Tail end;First electric displacement sensor, 6 and second electric displacement sensor 7 is fixedly installed in 83 He of the first jacking block respectively
On second jacking block.First electric displacement sensor 6 and the second electric displacement sensor 7 are respectively to the head end and tail end of fixation kit 4
Distance be detected after, if S1Less than S2, then the head end Hua Hang ∣ S of 83 top pressure fixation kit 4 of the first jacking block are controlled2-S1∣/2
Distance, then detect S again by the first electric displacement sensor 6 and the second electric displacement sensor 71And S2Value, then control
4 Hua Hang ∣ S of first jacking block 83 or the second top pressure top pressure fixation kit2-S1The distance of ∣/2, until S1=S2, then fixation kit at this time
4 side is parallel with the end face of the first electric displacement sensor 6 and the second electric displacement sensor 7, ensure that measurement ground precision and standard
True property.Whole process is detected, aligns and adjusts automatically, using simple and conveniently.
Holder 11 is detachably installed, the probe 9 is fixedly installed on the holder 11 on the bearing 1.The branch
Frame 11 is removably mounted to by magnetic support 12 on the bearing 1.The holder 11 can neatly be installed on bearing 1 by magnetic support 12
Different location on, greatly facilitate to probe 9 and the selection of 5 contact point of plane-parallel crystal, be adaptable to the flat of different size
The needs of face optical flat 5, versatility is high, using operated quickly and conveniently.
The first motor 81 and the second motor 82 are voice coil motor.Voice coil motor has high frequency sound and high-precision spy
Property, it is ensured that the precision and accuracy for the distance that top pressure fixation kit 4 slides are conducive to the effect for improving contraposition and benchmark is adjusted
Rate.
The present embodiment also provides a kind of horizontal linear degree measurement method and includes the following steps as depicted in figs. 1 and 2:
1) controller measures it by the first electric displacement sensor 6 and the second electric displacement sensor 7 and respectively arrives fixation respectively
The distance at the initial and end end of 4 side of component;
2) using the half of two distance differences as foundation, the jacking block pressure of the smaller potentiometric sensor of controller command range
The head end or tail end of fixation kit 4.
3) step 1) and 2) is repeated, until two apart from equal;
4) controller control air supporting upper slide unit 3 travels unidirectionally, and measures corresponding displacement data by probe 9, then can be obtained
Straight line angle value.
Cooperation and straightness two-point wensor principle of this method based on plane-parallel crystal 5 and micrometer, pass through the first dielectric displacement
Sensor 6 and the second electric displacement sensor 7 measure it and respectively arrive the distance at the initial and end end of 4 side of fixation kit respectively, and pass through
Regulating device pushes the head end or tail end of fixation kit 4, makes side and the first electric displacement sensor 6 and second of fixation kit 4
The end face of electric displacement sensor 7 is parallel, and whole process is adjusted without human hand, you can completes contraposition and the benchmark tune of fixation kit 4
Section considerably reduces the time for measuring and adjusting benchmark manually, substantially increases the working efficiency of measurement.Make in automatic adjustment solid
Determine component 4 side it is parallel with the end face of the first electric displacement sensor 6 and the second electric displacement sensor 7 after, air supporting upper slide unit 3 is opened
Begin to slide and plane-parallel crystal 5 is driven to move, and measure the displacement data of plane-parallel crystal 5 by probe 9, can be obtained and lead after calculating
The straight line angle value of rail 2.Whole process automatic aligning adjust, detection and calculate, go to complete without manpower, measure easily and fast and
Precision is high.
The particular content of the step 4) is:
Controller control air supporting upper slide unit 3 travels unidirectionally 100mm, stops 3s at interval of 10mm, the retention period waits for that probe 9 is surveyed
After the stable reading obtained, the displacement data of acquisition is transferred to controller;Maximum value and most is found out from the displacement data measured
Small value carries out plus and minus calculation and takes absolute value.
More preferably, to reach the requirement of higher precision, the displacement data measured can also be carried out by least square method
It calculates, the numerical value of the straightness of 2 horizontal direction of more accurate air-float guide rail can be obtained.
The operation principle of the utility model:
At work, the first electric displacement sensor 6 first and the second electric displacement sensor 7 measure its respectively end face are arrived respectively
The distance of 4 end face of fixation kit, will be in the distance data transmission to controller that measured.After controller compares two range data,
It controls the first briquetting (the second briquetting) held at a distance not move, the second briquetting of short distance end (the first briquetting) pushes fixation kit
4 slidings, the distance that fixation kit 4 slides are that distal end distance subtracts half of the proximal end apart from resulting value.
Since error is in the presence of that can exist, first motor 81 and the second motor 82 push away there are distance and mostly and not shift two kinds of position onto
Situation.When not shifting onto, that is, repeat above-mentioned step.If distance pushes away mostly, using former distal side as proximal end, continue weight
Multiple above-mentioned step, until the numerical value of two distances is equal, then 6 He of the end face of fixation kit 4 and the first electric displacement sensor at this time
The end face ideal parallelism of second electric displacement sensor 7.
Then, then manually magnetic support 12 is adsorbed onto on the corresponding position of bearing 1, so that micrometer probe 9 is touched plane flat
At the maximum horizontal diameter of crystalline substance 5, the registration of micrometer is 0 μm or so (being no more than 2 μm), you can starts to control air supporting upper slide unit 3
Sliding measures the straightness of guide rail 2.
Above disclosed is only a kind of the utility model preferred embodiment, cannot limit this practicality with this certainly
Novel interest field, therefore equivalent variations made according to the claim of the utility model still belong to what the utility model was covered
Range.