CN207593105U - A kind of double-pendulum arms simulate human weld's device - Google Patents
A kind of double-pendulum arms simulate human weld's device Download PDFInfo
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- CN207593105U CN207593105U CN201721349077.5U CN201721349077U CN207593105U CN 207593105 U CN207593105 U CN 207593105U CN 201721349077 U CN201721349077 U CN 201721349077U CN 207593105 U CN207593105 U CN 207593105U
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Abstract
The utility model discloses a kind of double-pendulum arms to simulate human weld's device, including mobile foundation, upper support arm, lower support arm, welder, telecontrol equipment and control device;One end connection mobile foundation of lower support arm, the other end connection upper support arm of lower support arm;Telecontrol equipment includes horizontal displacement sliding block and wig-wag, and the upper end of horizontal displacement sliding block is connect with upper support arm, and the lower end of horizontal displacement sliding block is connect with wig-wag, and wig-wag includes the first swing arm and the second swing arm;Whole process simulation human weld, the swing of arm when simulating people's manual welding of swinging of swing arm realize machinery operation substitution manual work;Double-pendulum arms drive double welding gun operation simultaneously, and twice welding sequence one-pass molding improves work efficiency, and the reduction of base material temperature is less when welding second;Standardize operation, entire welding process machine are completed, and effectively reduce the error that manual operation is brought.
Description
Technical field
The utility model is related to welding technology field, in particular for the welding of the long straight weld of large-sized structural parts, specially
A kind of double-pendulum arms simulate human weld's device.
Background technology
Large-scale or ultra-large type polygonal pipe manufacture craft is all before by butt welding side after sheet metal bending is made
By being accomplished manually welding, there are following drawbacks by human weld:Weld interval is long, and panel length is all at several meters even more than ten
Rice, a piece tubing of welding takes considerable time, influences plant productivity;Quality is unstable, and welding is people to complete, and can not be ensured
The stable homogeneous of weldment quality, the error manually brought are inevitable;Of high cost, a good welder is required for greatly several years
The even working experience of more than ten years, cultured welder is not easy, also very high using their human cost;Therefore, there is an urgent need for develop
A kind of welding quality stable, production efficiency are high, the welder of normal operations work easy to get started.
Utility model content
More than the utility model aim is to overcome the shortcomings of, a kind of double-pendulum arms simulation human weld easy to use is provided
Device, the present apparatus course of work imitate manual welding comprehensively, increase the uniform and stable property of welding quality, improve welding job
Efficiency.
The utility model aim is achieved through the following technical solutions such double-pendulum arms simulation human weld's device, including movement
Pedestal, upper support arm, lower support arm, welder, telecontrol equipment and control device;The mobile base of one end connection of lower support arm
Seat, the other end connection upper support arm of lower support arm;The welder includes sequentially connected first wire reel, the first wire feed
Machine and the first welding gun, sequentially connected second wire reel, the second wire-feed motor and the second welding gun;The telecontrol equipment includes horizontal position
It moves sliding block and wig-wag, the upper end of horizontal displacement sliding block is connect with upper support arm, lower end and the wig-wag of horizontal displacement sliding block connect
Connect, the wig-wag includes the first swing arm and the second swing arm, and first welding gun connect with the first swing arm, second welding gun and
Second swing arm connects, and swing arm drives welding gun completion to be swung left and right, and simulates human weld's process.
As preferred:First wire reel, the first wire-feed motor, the second wire reel, the second wire-feed motor are located at lower support arm
On, two sets of wire reels, wire-feed motors connect respectively with corresponding welding gun, wig-wag, and weld job is completed in cooperation.
As preferred:The upper support arm is equipped with sliding rail, and horizontal displacement sliding block is equipped with the cunning coordinated with the sliding rail
Slot, horizontal displacement sliding block are connect with upper support arm by electronic worm and gear, and horizontal displacement slide position can be led to left and right adjusting
The weld job of complicated shape weld seam can be realized by crossing programming.
As preferred:The lower support arm is connect by leading screw with mobile foundation, and the height of lower support arm can be according to demand
Realize up and down adjustment.
As preferred:The control device includes mobile foundation travelling control plate, leading screw up and down adjustment plate, the first welding machine control
Making sheet, the second welding machine control panel, the first wig-wag control panel, the second wig-wag control panel.
As preferred:The mobile foundation travelling control plate includes on & off switch, forward and reverse regulation button, speed and adjusts and press
Button, mobile foundation can realize forward and reverse walking on sliding rail and speed is adjustable, the moving direction of mobile foundation, displacement distance point
Not Pi Pei the direction of weld seam, weld seam length.
As preferred:The leading screw up and down adjustment plate includes upper line unit and lower line unit, and the lower support arm on leading screw is realized
Lower adjusting.
As preferred:The first welding machine control panel includes the first welding current adjusting key, the first welding machine voltage adjusting key;
The second welding machine control panel includes the second welding current adjusting key, the second welding machine voltage adjusting key.
As preferred:The first wig-wag control panel includes the first amplitude of oscillation adjusting key, the first cent(e)ring key, the first speed
Degree control key, adjusting key, the first wig-wag start button, the first wig-wag stop between adjusting key, the first right stopping time between the first left stopping time
Only key, first swing appliance mains switch, and the first amplitude of oscillation adjusting key realizes the adjusting of amplitude of oscillation size, amplitude of oscillation size and corresponding groove
Size is adapted, and the first cent(e)ring key realizes the correction to amplitude of oscillation center.
As preferred:The second wig-wag control panel includes the second amplitude of oscillation adjusting key, the second cent(e)ring key, the second speed
Degree control key, adjusting key, the second wig-wag start button, the second wig-wag stop between adjusting key, the second right stopping time between the second left stopping time
Only key, second swing appliance mains switch, and the second amplitude of oscillation adjusting key realizes the adjusting of amplitude of oscillation size, amplitude of oscillation size and corresponding groove
Size is adapted, and the second cent(e)ring key realizes the correction to amplitude of oscillation center.
As preferred:First welding gun is connect with the first swing arm by screw clamp, second welding gun and the second pendulum
Arm is connected by screw clamp, and screw clamp can realize welding gun in rocking arm by bolt, nut, pressing plate cooperation according to process requirements
On high and low position adjust, in actual use, front and rear two welding gun height can arbitrarily be set, formed multilayer weld.
The utility model has the following advantages:Whole process simulation human weld, swinging for swing arm simulate people's manual welding
The swing of arm when connecing realizes machinery operation substitution manual work;Double-pendulum arms drive double welding gun operation simultaneously, twice welding
Process one-pass molding, improves work efficiency, and the reduction of base material temperature is less when welding second;Standardize operation, entirely
Welding process machine is completed, and effectively reduces the error that manual operation is brought;Reduce the cost of culture worker, a good weldering
Work may need the culture several years that can just be on duty, and operating the training of machinery only needs several days operative employees that can just grasp.
Description of the drawings:
Fig. 1 is the structure diagram of this double-pendulum arms simulation human weld's device.
Fig. 2 is the structure diagram of this double-pendulum arms simulation human weld's device control device.
In figure:1:Mobile foundation, 2:Upper support arm, 3:Lower support arm, 4:Welder, 5:Telecontrol equipment, 6:Control dress
It puts, 7:Horizontal displacement sliding block, 8:Wig-wag, 9:Electronic worm and gear, 4-1:First wire reel, 4-2:First wire-feed motor, 4-3:
First welding gun, 4-4:Second wire reel, 4-5:Second wire-feed motor, 4-6:Second welding gun, 6-1:Mobile foundation travelling control plate, 6-
2:Leading screw up and down adjustment plate, 6-3:First welding machine control panel, 6-4:Second welding machine control panel, 6-5:First wig-wag control panel,
6-6:Second wig-wag control panel, 6-5-1:First amplitude of oscillation adjusting key, 6-5-2:First cent(e)ring key, 6-5-3:First Speed
Control key, 6-5-4:Adjusting key between first left stopping time, 6-5-5:Adjusting key between first right stopping time, 6-5-6:First wig-wag starts
Key, 6-5-7:First wig-wag stop key, 6-5-8:First swings appliance mains switch, 6-6-1:Second amplitude of oscillation adjusting key, 6-6-
2:Second cent(e)ring key, 6-6-3:Second speed control key, 6-6-4:Adjusting key between second left stopping time, 6-6-5:Stop on second right side
Time adjustment key, 6-6-6:Second wig-wag start button, 6-6-7:Second wig-wag stop key, 6-6-8:Second wig-wag power supply
Switch, 8-1:First swing arm, 8-2:Second swing arm.
Specific embodiment:
In order to deepen the understanding to the utility model, the utility model double-pendulum arms are simulated below in conjunction with example and attached drawing
Human weld's device is described in further detail, which is only used for explaining the utility model, does not form and the utility model is protected
Protect the restriction of range.
As Fig. 1 shows a kind of embodiment of double-pendulum arms simulation human weld's device, a kind of artificial weldering of double-pendulum arms simulation
Connection device, including:Mobile foundation 1, upper support arm 2, lower support arm 3, welder 4, telecontrol equipment 5 and control device 6;It is described
One end connection mobile foundation 1 of lower support arm 3, the other end connection upper support arm 2 of the lower support arm 3;The welder 4
Including sequentially connected first wire reel 4-1, the first wire-feed motor 4-2 and the first welding gun 4-3, sequentially connected second wire reel 4-
4th, the second wire-feed motor 4-5 and the second welding gun 4-6;The telecontrol equipment 5 includes horizontal displacement sliding block 7 and wig-wag 8, horizontal displacement
The upper end of sliding block 7 connect 2 with upper support arm, and the lower end of horizontal displacement sliding block 7 is connect with wig-wag 8, and the wig-wag includes the
One swing arm 8-1 and the second swing arm 8-2, the first welding gun 4-3 and the first swing arm 8-1 are connect by screw clamp, and described second
Welding gun 4-6 is connect with the second swing arm 8-2 by screw clamp;The first wire reel 4-1, the first wire-feed motor 4-2, the second welding wire
Disk 4-4, the second wire-feed motor 4-5 are located in lower support arm 3;The upper support arm 2 is equipped with sliding rail, and horizontal displacement sliding block is equipped with
With the sliding slot of sliding rail cooperation, horizontal displacement sliding block is connect with upper support arm by electronic worm and gear 9;The lower support arm
It is connect by leading screw with mobile foundation 1;The control device 6 includes mobile foundation travelling control plate 6-1, leading screw up and down adjustment plate
6-2, the first welding machine control panel 6-3, the second welding machine control panel 6-4, the first wig-wag control panel 6-5, the second wig-wag control panel
6-6;The mobile foundation travelling control plate includes on & off switch, forward and reverse regulation button, speed regulation button;Above and below the leading screw
Adjustable plate includes upper line unit and lower line unit;The first welding machine control panel 6-3 includes the first welding current adjusting key, the first welding machine
Voltage adjusting key;The second welding machine control panel 6-4 includes the second welding current adjusting key, the second welding machine voltage adjusting key;Institute
It states the first wig-wag control panel 6-5 and includes the first amplitude of oscillation adjusting key 6-5-1, the first cent(e)ring key 6-5-2, First Speed control
Adjusting key 6-5-5, the first wig-wag start button 6-5- between adjusting key 6-5-4, the first right stopping time between key 6-5-3, the first left stopping time
6th, the first wig-wag stop key 6-5-7, first swing appliance mains switch 6-5-8;The second wig-wag control panel 6-6 includes the
Two amplitude of oscillation adjusting key 6-6-1, the second cent(e)ring key 6-6-2, second speed control key 6-6-3, adjusting key between the second left stopping time
Adjusting key 6-6-5, the second wig-wag start button 6-6-6, the second wig-wag stop key 6-6-7, between 6-6-4, the second right stopping time
Two swing appliance mains switch 6-6-8.
In conclusion this double-pendulum arms simulation human weld device whole can simulate human weld, swing arm swings
The swing of arm when simulating people's manual welding realizes machinery operation substitution manual work;Double-pendulum arms drive double welding gun same
Shi Zuoye is improved work efficiency, and one work step of whole operation is completed, and when welding second base material temperature reduce compared with
It is few;Standardize operation, entire welding process machine are completed, and effectively reduce the error that manual operation is brought;Reduce culture work
The cost of people, a good welder may need the culture several years that can just be on duty, and operate the training of machinery and only need several days operative employees
With regard to that can grasp.
The above description is not intended to limit the present invention, and the utility model is also not limited to the example above, this skill
The variations, modifications, additions or substitutions that the those of ordinary skill in art field is made in the essential scope of the utility model also should
Belong to the scope of protection of the utility model.
Claims (10)
1. a kind of double-pendulum arms simulate human weld's device, it is characterised in that including:Mobile foundation, upper support arm, lower support arm, weldering
Connection device, telecontrol equipment and control device;
One end connection mobile foundation of the lower support arm, the other end connection upper support arm of the lower support arm;
The welder include sequentially connected first wire reel, the first wire-feed motor and the first welding gun, sequentially connected second
Wire reel, the second wire-feed motor and the second welding gun;
The telecontrol equipment includes horizontal displacement sliding block and wig-wag, and the upper end of horizontal displacement sliding block is connect with upper support arm, water
The lower end of flat displacer is connect with wig-wag, the wig-wag include the first swing arm and the second swing arm, first welding gun with
First swing arm connects, and second welding gun is connect with the second swing arm.
2. double-pendulum arms according to claim 1 simulate human weld's device, it is characterised in that:The upper support arm is equipped with
Sliding rail, horizontal displacement sliding block are equipped with the sliding slot coordinated with the sliding rail, and horizontal displacement sliding block passes through electronic snail with upper support arm
Worm and gear connects.
3. double-pendulum arms according to claim 1 simulate human weld's device, it is characterised in that:The control device includes moving
Moving base travelling control plate, leading screw up and down adjustment plate, the first welding machine control panel, the second welding machine control panel, the control of the first wig-wag
Plate, the second wig-wag control panel.
4. double-pendulum arms according to claim 3 simulate human weld's device, it is characterised in that:The mobile foundation walking control
Making sheet includes on & off switch, forward and reverse regulation button, speed regulation button.
5. double-pendulum arms according to claim 3 simulate human weld's device, it is characterised in that:The first welding machine control panel
Including the first welding current adjusting key, the first welding machine voltage adjusting key;The second welding machine control panel includes the second welding current
Adjusting key, the second welding machine voltage adjusting key.
6. double-pendulum arms according to claim 3 simulate human weld's device, it is characterised in that:The first wig-wag control
Plate includes the first amplitude of oscillation adjusting key, the first cent(e)ring key, First Speed control key, adjusting key, first right side between the first left stopping time
Adjusting key, the first wig-wag start button, the first wig-wag stop key, first swing appliance mains switch between stopping time.
7. double-pendulum arms according to claim 3 simulate human weld's device, it is characterised in that:The second wig-wag control
Plate includes the second amplitude of oscillation adjusting key, the second cent(e)ring key, second speed control key, adjusting key, second right side between the second left stopping time
Adjusting key, the second wig-wag start button, the second wig-wag stop key, second swing appliance mains switch between stopping time.
8. simulate human weld's device according to claim 1-7 any one of them double-pendulum arms, it is characterised in that:First weldering
Wire tray, the first wire-feed motor, the second wire reel, the second wire-feed motor are located in lower support arm.
9. simulate human weld's device according to claim 1-7 any one of them double-pendulum arms, it is characterised in that:The lower support
Arm is connect by leading screw with mobile foundation.
10. simulate human weld's device according to claim 1-7 any one of them double-pendulum arms, it is characterised in that:Described first
Welding gun is connect with the first swing arm by screw clamping mechanism, and second welding gun is connected with the second swing arm by screw clamping mechanism
It connects.
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Cited By (1)
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CN107553026A (en) * | 2017-10-19 | 2018-01-09 | 山东齐星铁塔有限公司 | A kind of double-pendulum arms simulate human weld's device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107553026A (en) * | 2017-10-19 | 2018-01-09 | 山东齐星铁塔有限公司 | A kind of double-pendulum arms simulate human weld's device |
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