CN207566779U - A kind of towing cable coaster quick replacement device - Google Patents

A kind of towing cable coaster quick replacement device Download PDF

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Publication number
CN207566779U
CN207566779U CN201721528893.2U CN201721528893U CN207566779U CN 207566779 U CN207566779 U CN 207566779U CN 201721528893 U CN201721528893 U CN 201721528893U CN 207566779 U CN207566779 U CN 207566779U
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China
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towing cable
replacement device
quick replacement
cable coaster
rotating drum
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郑君
李峰
陈林
李军
莫维星
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Maanshan Iron and Steel Co Ltd
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Maanshan Iron and Steel Co Ltd
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Abstract

A kind of towing cable coaster quick replacement device, belong to overhaul of the equipments technical field, the towing cable coaster quick replacement device, it is fixed on the I-steel coordinated with towing cable coaster, it is characterized in that, including rotating drum, supporting rod and tow strap, one end of rotating drum and supporting rod is rotatablely connected, the other end that the tow strap is wound on rotating drum and passes through tow strap and supporting rod connects, the beneficial effects of the utility model are, the towing cable coaster quick replacement device is simple and compact for structure, it is easy and safe to operate, saved maintenance manpower, reduce cost.

Description

一种拖缆滑车快速更换装置A quick change device for tow cable block

技术领域technical field

本实用新型涉及设备检修技术领域,尤其涉及一种拖缆滑车快速更换装置。The utility model relates to the technical field of equipment maintenance, in particular to a quick replacement device for a tow cable block.

背景技术Background technique

液态铸造起重机作为钢铁企业生产线关键设备,主要任务是确保铁水、钢水等液态金属安全平稳入转炉、上铸机。其主副小车运行及主副卷运行的动力电缆与控制电缆,都是通过安装在主副小车旁的工字钢支架上的拖缆滑车,由多个双层电缆滑车对电缆进行分段固定。As the key equipment in the production line of iron and steel enterprises, the liquid casting crane is mainly responsible for ensuring that liquid metals such as molten iron and steel enter the converter and upper casting machine safely and smoothly. The power cables and control cables for the operation of the main and auxiliary trolleys and the operation of the main and auxiliary coils are all passed through the tow cable pulley installed on the I-beam bracket next to the main and auxiliary trolleys, and the cables are fixed in sections by multiple double-layer cable pulleys. .

以200t液态吊为例,由几十根容量不同的电缆成捆绑扎成电缆束,长约50米的电缆束重量1吨左右,通过10个电缆滑车进行连接固定,随着小车的移动,电缆滑车拖着电缆随之移动,简称拖缆。运行时,每个滑车承受的一段拖缆,重量近100kg。由于环境、稳定性等原因,小滑车连接销轴及车轮磨损较快,加之长时间处于高温粉尘之下,小滑车支架损坏及小滑车车轮损坏情况较多,为避免小滑车卡死,电缆被拉断影响生产及安全,需定期更换小滑车及滑车轮保证拖缆自由伸缩。而以往更换时至少需要3人配合,2人托起电缆使拖缆不受力1人拆卸滑车轮螺栓才能完成,更换方式费时费力,每次更换需用时一个多小时,检修效率极低。Taking the 200t liquid crane as an example, dozens of cables with different capacities are bundled into a cable bundle. The cable bundle with a length of about 50 meters weighs about 1 ton. It is connected and fixed by 10 cable pulleys. As the trolley moves, the cables The pulley moves along with the cable, referred to as the tow cable. During operation, each pulley bears a section of tow cable with a weight of nearly 100kg. Due to the environment, stability and other reasons, the connecting pins and wheels of the trolley wear out quickly. In addition, they are exposed to high temperature and dust for a long time, and the bracket of the trolley is damaged and the wheels of the trolley are often damaged. Breaking will affect production and safety, and it is necessary to replace the trolley and pulleys regularly to ensure the free expansion and contraction of the tow cable. In the past, at least 3 people were required to cooperate in the replacement. 2 people held up the cable to make the tow cable unstressed and 1 person removed the sheave bolts to complete the replacement.

实用新型内容Utility model content

为了解决上述技术问题,本实用新型提供了一种拖缆滑车快速更换装置,解决了拖缆滑车更换和检修效率低的问题,目的在于,通过设计一种快速更换装置,使检修人员快捷方便地对拖缆滑车的车体及车轮进行更换,而且节约检修人力,降低成本。In order to solve the above-mentioned technical problems, the utility model provides a quick replacement device for the tow cable block, which solves the problem of low efficiency in the replacement and maintenance of the tow cable block. The car body and wheels of the tow cable block are replaced, and the maintenance manpower is saved, and the cost is reduced.

为实现上述目的,本实用新型解决其技术问题所采用的技术方案是:所述拖缆滑车快速更换装置,固定在与拖缆滑车配合的工字钢上,其特征在于,包括旋转卷筒、支撑杆和拖绳,旋转卷筒与支撑杆的一端转动连接,旋转卷筒上缠绕所述拖绳并通过拖绳与支撑杆的另一端连接。In order to achieve the above object, the technical solution adopted by the utility model to solve the technical problem is: the quick changing device of the tow cable block is fixed on the I-beam matched with the tow cable block, and it is characterized in that it includes a rotating drum, A support rod and a tow rope, the rotating reel is rotatably connected to one end of the support rod, the tow rope is wound on the rotating reel and connected to the other end of the support rod through the tow rope.

进一步地,所述旋转卷筒上设置有锁紧拖绳的锁紧机构。Further, the rotating reel is provided with a locking mechanism for locking the tow rope.

进一步地,所述锁紧机构设置为包括棘轮和棘爪的棘轮机构,棘轮固定在旋转卷筒的一端,棘爪设置在支撑杆上。Further, the locking mechanism is configured as a ratchet mechanism including a ratchet and a pawl, the ratchet is fixed at one end of the rotating reel, and the pawl is disposed on the support rod.

进一步地,所述支撑杆上设置有支撑架,支撑架通过转轴与棘爪转动连接。Further, a support frame is provided on the support rod, and the support frame is rotatably connected to the ratchet through a rotating shaft.

进一步地,所述旋转卷筒与支撑杆的一端通过轴承相连。Further, the rotating reel is connected with one end of the support rod through a bearing.

进一步地,所述旋转卷筒的一端固定有驱动部件。Further, a driving component is fixed at one end of the rotating reel.

进一步地,所述驱动部件设置为电机或手动摇臂。Further, the driving component is configured as a motor or a manual rocker.

进一步地,所述旋转卷筒设置为空心筒。Further, the rotating reel is set as a hollow cylinder.

进一步地,所述工字钢上设置有固定座,固定座内穿接固定所述支撑杆。Further, the I-beam is provided with a fixing seat, and the support rod is fixed through the fixing seat.

本实用新型的有益效果是:The beneficial effects of the utility model are:

所述拖缆滑车快速更换装置固定在拖缆滑车的工字钢上,使拖绳绕过拖缆滑车底部,通过转动旋转卷筒缠绕拖绳,使拖绳拖住拖缆滑车,使拖缆滑车与工字钢分离,操作方便快捷,节约了检修人力,降低了成本;The quick changing device of the tow cable tackle is fixed on the I-beam of the tow cable tackle, so that the tow rope goes around the bottom of the tow cable tackle, and the tow rope is wound around the tow rope by rotating the reel, so that the tow rope drags the tow cable tackle, so that the tow rope The pulley is separated from the I-beam, which is convenient and quick to operate, saving manpower for maintenance and reducing costs;

进一步地,旋转卷筒上还设有锁紧拖绳的锁紧机构,锁紧机构设置为棘轮机构,拖绳在旋转卷筒的转动下缠绕的同时,棘轮机构也跟着运转,当拖绳的长度调整好后,棘轮机构也停止运行,棘爪卡入棘轮内对旋转卷筒的位置锁定,进一步节省了人力。Further, the rotating reel is also provided with a locking mechanism for locking the tow rope. The locking mechanism is set as a ratchet mechanism. When the tow rope is wound under the rotation of the rotating reel, the ratchet mechanism also operates accordingly. After the length is adjusted, the ratchet mechanism also stops running, and the ratchet is inserted into the ratchet to lock the position of the rotating reel, which further saves manpower.

综上,所述拖缆滑车快速更换装置结构简单紧凑、操作方便安全、节约了检修人力,降低了成本。To sum up, the quick-change device for the tow cable block has a simple and compact structure, is convenient and safe to operate, saves maintenance manpower, and reduces costs.

附图说明Description of drawings

下面对本实用新型说明书各幅附图表达的内容及图中的标记作简要说明:The following is a brief description of the contents expressed in the accompanying drawings of the utility model specification and the marks in the figures:

图1为本实用新型中拖缆滑车未被抬起的结构示意图;Fig. 1 is the structure schematic diagram that tow cable tackle is not lifted in the utility model;

图2为本实用新型中拖缆滑车被抬起的结构示意图;Fig. 2 is the structure schematic diagram that tow cable block is lifted in the utility model;

上述图中的标记均为:1.旋转卷筒,2.支撑杆,3.拖绳,4.锁紧机构,41.棘轮,42.棘爪,5.支撑架,6.轴承,7.驱动部件,8.固定座。The marks in the above figures are: 1. Rotating reel, 2. Support rod, 3. Tow rope, 4. Locking mechanism, 41. Ratchet, 42. Pawl, 5. Support frame, 6. Bearing, 7. Drive parts, 8. Fixing seat.

具体实施方式Detailed ways

下面对照附图,通过对最优实施例的描述,对本实用新型的具体实施方式作进一步详细的说明。The specific implementation of the present utility model will be described in further detail below through the description of the best embodiment with reference to the accompanying drawings.

本实用新型具体的实施方案为:如附图1、附图2所示,一种拖缆滑车快速更换装置,固定在与拖缆滑车配合的工字钢上,包括旋转卷筒1、支撑杆2和拖绳3,旋转卷筒1与支撑杆2的一端转动连接,旋转卷筒1上缠绕所述拖绳3并通过拖绳3与支撑杆2的另一端连接。The specific embodiment of the utility model is as follows: as shown in accompanying drawing 1 and accompanying drawing 2, a kind of tow cable block quick change device is fixed on the I-beam that cooperates with tow cable block, comprises rotating reel 1, support bar 2 and a tow rope 3, the rotating reel 1 is rotatably connected to one end of the support rod 2, and the tow rope 3 is wound on the rotating reel 1 and connected to the other end of the support rod 2 through the tow rope 3.

旋转卷筒1上设置有锁紧拖绳3的锁紧机构4,锁紧机构4设置为包括棘轮41和棘爪42的棘轮机构,棘轮41固定在旋转卷筒1的一端,棘爪42设置在支撑杆2上,支撑杆2穿过工字钢上设置的固定座8固定在工字钢上,支撑杆2上设置有支撑架5,支撑架5通过转轴与棘爪42转动连接,当旋转卷筒1转动时,棘轮41也跟着转动,旋转卷筒1停止转动后,棘轮41也停止转动,棘爪42卡入棘轮41内对旋转卷筒1的位置锁紧定位。The rotating reel 1 is provided with a locking mechanism 4 for locking the tow rope 3. The locking mechanism 4 is configured as a ratchet mechanism including a ratchet 41 and a pawl 42. The ratchet 41 is fixed on one end of the rotating reel 1, and the ratchet 42 is provided On the support rod 2, the support rod 2 passes through the fixed seat 8 provided on the I-beam and is fixed on the I-beam. When the rotating reel 1 rotates, the ratchet 41 also rotates. After the rotating reel 1 stops rotating, the ratchet 41 also stops rotating.

旋转卷筒1与支撑杆2的一端通过轴承6相连,当旋转卷筒1转动时支撑杆2保持静止,使整体结构稳定;旋转卷筒1的一端固定有驱动部件7,驱动部件7设置为电机或手动摇臂,使使用更方便省力;旋转卷筒1设置为空心筒,整体质量更轻,转动更省力。The rotating reel 1 is connected to one end of the support rod 2 through a bearing 6, and the support rod 2 remains stationary when the rotating reel 1 rotates, so that the overall structure is stable; one end of the rotating reel 1 is fixed with a driving part 7, and the driving part 7 is arranged as The motor or manual rocker makes the use more convenient and labor-saving; the rotating reel 1 is set as a hollow cylinder, the overall weight is lighter, and the rotation is more labor-saving.

实施例:所述拖缆滑车快速更换装置的使用过程是:首先把固定座8固定在工字型钢上,使拖绳3缠绕在拖缆滑车的下方,然后启动电机或手动操作手动摇臂使拖绳3缠绕在旋转卷筒1上,拖绳3逐渐缩短,并拖动拖缆滑车上抬,使拖缆滑车与工字钢下部分离,使旋转卷筒1停止转动,同时棘轮41也停止转动,棘爪42卡入棘轮41内对旋转卷筒1的位置锁紧定位,然后进行检修更换,检修更换完成后,扳开棘爪,反向旋转旋转卷筒1缓慢将拖缆滑车下降,恢复拖缆滑车的正常工作位置。Embodiment: The use process of the tow cable tackle quick replacement device is: first fix the fixing seat 8 on the I-shaped steel, make the tow rope 3 wrap around the bottom of the tow cable tackle, and then start the motor or manually operate the manual rocker to make The tow rope 3 is wound on the rotating reel 1, the tow rope 3 is gradually shortened, and the tow cable block is pulled up to separate the tow cable block from the lower part of the I-beam, so that the rotating reel 1 stops rotating, and the ratchet 41 also stops at the same time. Rotate, the ratchet 42 snaps into the ratchet 41 to lock and position the position of the rotating drum 1, and then perform maintenance and replacement. After the repair and replacement is completed, open the ratchet, rotate the rotating drum 1 in the opposite direction and slowly lower the tow cable block, Restore the tow block to its normal working position.

从实施情况来看,一个检修工人从安装到托起小滑车只需要5分钟,由于该装置具有自锁功能,安全可靠。检修人员可放心进行双手作业,拆卸车体或车轮速度更快,整个检修时间只需20分钟。每组小滑车检修工时由以往的3个工时缩短到现在的0.2个工时,检修效率大大提高。Judging from the implementation situation, it only takes 5 minutes for a maintenance worker to install and lift the trolley. Since the device has a self-locking function, it is safe and reliable. The overhaul personnel can work with both hands with confidence, and the speed of disassembling the car body or wheels is faster, and the whole overhaul time only takes 20 minutes. The maintenance man-hours for each group of small blocks has been shortened from 3 man-hours in the past to 0.2 man-hours now, and the maintenance efficiency has been greatly improved.

综上,所述拖缆滑车快速更换装置结构简单紧凑、操作方便安全、节约了检修人力,降低了成本。To sum up, the quick-change device for the tow cable block has a simple and compact structure, is convenient and safe to operate, saves maintenance manpower, and reduces costs.

以上所述,只是用图解说明本实用新型的一些原理,本说明书并非是要将本实用新型局限在所示所述的具体结构和适用范围内,故凡是所有可能被利用的相应修改以及等同物,均属于本实用新型所申请的专利范围。The above is just to illustrate some principles of the utility model. This description is not intended to limit the utility model to the specific structure and scope of application shown, so all corresponding modifications and equivalents that may be used , all belong to the scope of patents applied for by the utility model.

Claims (9)

1. a kind of towing cable coaster quick replacement device is fixed on the I-steel coordinated with towing cable coaster, which is characterized in that including Rotating drum (1), supporting rod (2) and tow strap (3), rotating drum (1) and one end of supporting rod (2) are rotatablely connected, rotating drum (1) tow strap (3) is wound on and passes through tow strap (3) and is connect with the other end of supporting rod (2).
2. towing cable coaster quick replacement device according to claim 1, it is characterised in that:It is set on the rotating drum (1) It is equipped with the retaining mechanism (4) of locking tow strap (3).
3. towing cable coaster quick replacement device according to claim 2, it is characterised in that:Retaining mechanism (4) setting It is the ratchet mechanism for including ratchet (41) and pawl (42), ratchet (41) is fixed on one end of rotating drum (1), and pawl (42) is set It puts on supporting rod (2).
4. towing cable coaster quick replacement device according to claim 3, it is characterised in that:It is set on the supporting rod (2) There is supporting rack (5), supporting rack (5) is rotatablely connected by shaft and pawl (42).
5. towing cable coaster quick replacement device according to claim 1, it is characterised in that:The rotating drum (1) and branch One end of strut (2) is connected by bearing (6).
6. the towing cable coaster quick replacement device according to Claims 1 to 5 any one, it is characterised in that:The rotation One end of reel (1) is fixed with driving part (7).
7. towing cable coaster quick replacement device according to claim 6, it is characterised in that:Driving part (7) setting For motor or hand-operated rocker arm.
8. towing cable coaster quick replacement device according to claim 7, it is characterised in that:Rotating drum (1) setting For hollow cylinder.
9. towing cable coaster quick replacement device according to claim 1, it is characterised in that:It is provided on the I-steel solid Reservation (8), interior wear of fixed seat (8) connect the fixed supporting rod (2).
CN201721528893.2U 2017-11-16 2017-11-16 A kind of towing cable coaster quick replacement device Active CN207566779U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109573869A (en) * 2018-12-05 2019-04-05 贵州大学 A kind of coal mine hoist convenient for being replaced to roller
CN113307149A (en) * 2021-06-28 2021-08-27 广东韶钢松山股份有限公司 Hoisting device and towing trolley hoisting method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109573869A (en) * 2018-12-05 2019-04-05 贵州大学 A kind of coal mine hoist convenient for being replaced to roller
CN113307149A (en) * 2021-06-28 2021-08-27 广东韶钢松山股份有限公司 Hoisting device and towing trolley hoisting method
CN113307149B (en) * 2021-06-28 2024-04-02 广东韶钢松山股份有限公司 Hoisting device and hoisting method for towing pulley

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Patentee after: MAANSHAN IRON & STEEL Co.,Ltd.

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