CN207533852U - The making apparatus of double endoporus S types metal beehive products - Google Patents
The making apparatus of double endoporus S types metal beehive products Download PDFInfo
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- CN207533852U CN207533852U CN201721374050.1U CN201721374050U CN207533852U CN 207533852 U CN207533852 U CN 207533852U CN 201721374050 U CN201721374050 U CN 201721374050U CN 207533852 U CN207533852 U CN 207533852U
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- coiled strip
- plate
- liftout
- double
- endoporus
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Abstract
A kind of making apparatus of double endoporus S types metal beehive products, including rack, the top of the rack is workbench, the intermediate installation coiled strip preformed part of the workbench, install pressure core segment in the top of the coiled strip preformed part, the lower part installation liftout of the coiled strip preformed part is pressed part, and anchor ear part is installed on the workbench at the coiled strip preformed part both ends.By the product for changing equipment making, it can be inside pipe, a honeycomb structure for being overlapped mutually by undaform sheet metal and plane sheet metal and being formed is prevented, catalyst can be attached to the honeycomb surface, greatly improves the area of fluid and catalyst in unit volume or length；And the use environment for applying to the infrastructure product is more severe, relative to existing frequently-used ceramics or metal honeycomb structure product, the product of the equipment making, the tolerance under vibrations, high temperature, high pressure greatly promotes.
Description
Technical field
The utility model is related to metal beehive manufacturing equipment technical field, especially a kind of double endoporus S types metal beehive productions
The making apparatus of product.
Background technology
Increasingly strict with environmental requirement, many fluids (gas, liquid) need could be straight after catalyst
Run in and put or be conducive to subsequent processing.
The making apparatus of metal beehive product of the prior art, complicated, manufacture is of high cost, and there is following lack
Point：
(1) product of different-diameter/specification needs to make on different devices, can not adapt to the product of span scope
It is required that；
(2) complicated, operation, maintenance, repair are difficult, and equipment debugging is difficult, and user of service and maintaining are wanted
Ask high；
(3) low production efficiency；
(4) output yield rate is low, and scrappage is high；
(5) device processing cost itself is expensive, and very high to the required precision of processing；
(6) stabilization of equipment performance is poor, and structure is immature, easily breaks down in production process, and equipment personnel is needed to adjust at any time
It is whole；
(7) can not it is very long with mold exchange or more mold exchange time, replace after Product Precision and stability substantially reduce；
(8) device action flow is cumbersome, and mechanism is various and its cooperation with each other is required high.
Utility model content
The shortcomings that the applicant is directed in above-mentioned existing production technology, provides a kind of double endoporus S type metals rational in infrastructure
The making apparatus of honeycomb products so as to improve production stability, improves production efficiency.
Technical solution is as follows used by the utility model：
A kind of making apparatus of double endoporus S types metal beehive products, including rack, the top of the rack is workbench,
The intermediate installation coiled strip preformed part of the workbench, pressure core segment, institute are installed in the top of the coiled strip preformed part
The lower part installation liftout press fitting part of coiled strip preformed part is stated, installs and embraces on the workbench at the coiled strip preformed part both ends
Hoop portion point.
As a further improvement of the above technical scheme：
The structure of the coiled strip preformed part is：Disk, the disk top are installed with gear, the gear
Top is fixed with mounting base, and the preformed forming block assembly of coiled strip is equipped in the mounting base, and the forming block assembly passes through
Bearing is oriented to.
The structure of the anchor ear part is：Including pedestal, the base upper surface both sides are equipped with guide rail, the guide rail
Both ends are separately installed with sliding block, and fixed block, the output of one end connection regulating oil cylinder of the fixed block are installed on the sliding block
End, the other end connection molding die of the fixed block, two molding dies are opposite to be installed, and with coiled strip preformed part pair
It should.
The structure of the upper pressing core part is：Include parallel interval setting upper outside plate, middle outside plate and lower outside plate, it is described on
Motor is installed, described motor one end is equipped with forced locking device, and the shaft of the motor passes through upper outside plate in the middle part of outside plate
Connect bevel gear mechanism, positioning plate be equipped with by guide post between upper outside plate and middle outside plate, the bevel gear mechanism it is defeated
Outlet is fixed with positioning plate, the input terminal installation handwheel of the bevel gear mechanism；Feeding auxiliary is installed fixed on the lower outside plate
Position device and assist formation cylinder.
The structure of liftout press fitting part is：Include the upper plate and lower plate of parallel interval setting, installed in the lower plate
There is liftout guide rod and pass through upper plate, double cylinder drawn needles, output terminal connection drawn needle guide rod, institute are also equipped in the lower plate
It states drawn needle guide rod and passes through upper plate and supporting rod, rolled forming needle, the rolled forming needle are installed in the middle part of the supporting rod
Positioned at the middle part of liftout main shaft, the liftout main shaft is located at the middle part of upper plate, and bottom is equipped with liftout oil cylinder.
The beneficial effects of the utility model are as follows：
The utility model is compact-sized, reasonable, easy to operate, can be in pipe by changing the product of equipment making
Portion prevents a honeycomb structure for being overlapped mutually by undaform sheet metal and plane sheet metal and being formed, can will be catalyzed
Agent is attached to the honeycomb surface, greatly improves the area of fluid and catalyst in unit volume or length；And apply to this
The use environment of infrastructure product is more severe, relative to existing frequently-used ceramics or metal honeycomb structure product (undaform metal
Stroke after thin slice and the superposition of plane sheet metal spiral winding), the product of the equipment making, under vibrations, high temperature, high pressure
Tolerance greatly promotes.
The utility model improves the stability of production, improves production efficiency, be free to more mold exchange to be used for adapting to
The product demand of more model specifications, and with mold exchange after, the properties of equipment are consistent；Reduce the use of comparative apparatus
Difficulty simplifies operation and requirement of the equipment to operating personnel；It is produced with the production more preferably faster more more stable than relatively low equipment cost
Product.
Meanwhile the utility model be also equipped with it is following it is several a little：
(1) compared with prior art, production capacity more than 30 percent is promoted；
(2) compared with prior art, the yield rate and utilization rate of raw materials of product are improved, reduce repair rate and is scrapped
Rate；
(3) compared with prior art, the operation difficulty of operator is reduced, accomplishes that everybody can operate；
(4) compared with prior art, while reducing maintenance of equipment rate, daily maintenance is simplified；
(5) compared with prior art, it is designed using replaceable mold, and different size can be adapted to quickly with mold exchange
Product requirement reduces input of the specification requirement to equipment；
(6) the product resultant performance enhancements processed, the production with being conducive to subsequent handling；Improve the synthesis longevity of product
Life and performance.
Description of the drawings
Fig. 1 is the structure diagram of the utility model.
Fig. 2 is the front view of the utility model.
Fig. 3 is the structure diagram of the utility model upper pressing core part.
Fig. 4 is the structure diagram of the utility model anchor ear part.
Fig. 5 is the structure diagram of the utility model coiled strip preformed part.
Fig. 6 is the structure diagram that the utility model liftout is pressed part.
Fig. 7 is the scheme of installation of the utility model roll paper shaped needle.
Wherein：1st, upper pressing core part；2nd, coiled strip preformed part；3rd, liftout press fitting part；4th, anchor ear part；5th, it works
Platform；6th, rack；
101st, motor；102nd, forced locking device；103rd, upper outside plate；104th, shaft；105th, bevel gear mechanism；106th, hand
Wheel；107th, positioning plate；108th, guide post；109th, feeding auxiliary locator；110th, assist formation cylinder；111st, lower outside plate；112、
Middle outside plate；
201st, block assembly is shaped；202nd, bearing；203rd, mounting base；204th, gear；205th, disk；
301st, rolled forming needle；302nd, liftout main shaft；303rd, supporting rod；304th, drawn needle guide rod；305th, double cylinder drawn needles；
306th, liftout oil cylinder；307th, lower plate；308th, upper plate；309th, liftout guide rod；
401st, regulating oil cylinder；402nd, sliding block；403rd, fixed block；404th, molding die；405th, guide rail；406th, pedestal.
Specific embodiment
Below in conjunction with the accompanying drawings, illustrate specific embodiment of the present utility model.
As shown in Fig. 1-Fig. 7, the making apparatus of double endoporus S types metal beehive products of the present embodiment, including rack 6, machine
The top of frame 6 is workbench 5, and the intermediate installation coiled strip preformed part 2 of workbench 5, the top of coiled strip preformed part 2 is installed
Upper pressing core part 1, the lower part installation liftout press fitting part 3 of coiled strip preformed part 2, the work at 2 both ends of coiled strip preformed part
Anchor ear part 4 is installed on platform 5.
The structure of coiled strip preformed part 2 is：Disk 205,205 top of disk are installed with gear 204, gear 204
Top be fixed with mounting base 203, be equipped in mounting base 203 coiled strip it is preformed forming block assembly 201, shape block assembly
201 are oriented to by bearing 202.
The structure of anchor ear part 4 is：Including pedestal 406,406 upper surface both sides of pedestal are equipped with guide rail 405, guide rail 405
Both ends be separately installed with sliding block 402, fixed block 403, one end connection regulating oil cylinder of fixed block 403 are installed on sliding block 402
401 output terminal, the other end connection molding die 404 of fixed block 403, two molding dies 404 are opposite to be installed, and and coiled strip
Preformed part 2 corresponds to.
The structure of upper pressing core part 1 is：Include upper outside plate 103, middle outside plate 112 and the lower outside plate 111 of parallel interval setting,
The middle part of upper outside plate 103 is equipped with motor 101, and 101 one end of motor is equipped with forced locking device 102, the shaft of motor 101
104 pass through upper outside plate 103 connection bevel gear mechanism 105, are installed between upper outside plate 103 and middle outside plate 112 by guide post 108
There is positioning plate 107, output terminal and the positioning plate 107 of bevel gear mechanism 105 are fixed, the input terminal installation hand of bevel gear mechanism 105
Wheel 106；Feeding auxiliary locator 109 and assist formation cylinder 110 are installed on lower outside plate 111.
Liftout press fitting part 3 structure be：Include the upper plate 308 and lower plate 307 of parallel interval setting, pacify in lower plate 307
Equipped with liftout guide rod 309 and upper plate 308 is passed through, double cylinder drawn needles 305 are also equipped in lower plate 307, output terminal connection is taken out
Needle guide rod 304, drawn needle guide rod 304 pass through upper plate 308 and supporting rod 303, and the middle part of supporting rod 303 is equipped with rolled forming
Needle 301, rolled forming needle 301 are located at the middle part of liftout main shaft 302, and liftout main shaft 302 is located at the middle part of upper plate 308, bottom
Liftout oil cylinder 306 is installed.
Upper pressing core part 1 described in the utility model, as shown in figure 3, having as follows a little：
There is no the limitation of mold in height, 106 free height of handwheel is adjusted, according to the different specifications of product, in real time
It adjusts.
It is oriented to and set using four guide posts 108, ensured in the case of high pressure or product casing slight inclination, inner core and shell
Same core.
It is designed using highly automated locking, without manual, after handwheel 106 adjusts height, when ensureing pressure core action every time
Pressing plate it is highly consistent；In core action process is pressed, ensure to unshift to shell positioning surface (reaction force face).
Adjustable feeding auxiliary locator 109, according to different specification requirements, after primary adjustment, follow-up
Assist operators quickly position former material discharge position and are precisely put in place in production process.
Using assist formation cylinder 110, after raw material preliminary rolls, before HALF formings, part material strip is oriented to, is improved
Success rate is shaped, improves yield rate.
HALF anchor ears part 4 described in the utility model, as shown in figure 4, having the following advantages that：
Using standard rail integral type navigation designing, left and right HALF molds move on same root guide rail 405, from structure
Ensure HALF motion processes in neutrality；
Fast demountable mold design using adaptive in mold self structure and production process, simplifies mould structure,
Quick Release fast-assembling designs.
Coiled strip preformed sections 2 described in the utility model, as shown in Figure 5.
It is driven using high class gear, the servo rotation of cooperation micro computer control is quick and accurate；
Rolling increases bearing at guiding is oriented to and reduces friction, prevents raw material from deforming or damaging in coiling process；
Using fast assembling-disassembling mold design, mold is simple, can fast assembling-disassembling by location structure；
It is designed using upper and lower duplex bearing positioning and guiding, ensure that stabilization and positional precision in spinning movement, ensure that
In the same core degree of HALF molds.
Liftout described in the utility model is pressed part 4, as shown in Figure 7.
Using blocking criteria part, the design of 302 4 standard rail positioning and guiding of liftout main shaft prevents from pushing up during liftout
Product rejection caused by expecting 302 biased of main shaft；
Double cylinder drawn needles 305 design, and double standard rails is coordinated to be oriented to, and while ensure that drawn needle power, make pumping just more steady
It is fixed；
Rolled forming needle 301 uses modularized design, and fast assembling-disassembling is replaced, and reduces maintenance cost and time；
Material jacking mechanism main shaft by reasonable direction, ensure that the same core of main shaft and HALF mould for collar clamps during liftout
Degree, improves disposable yield rate；
Liftout main shaft 302 uses hydraulic oil cylinder driving, steady and strong, prevents the product rejection caused by thrust deficiency.
The motion flow of the utility model is as follows：
The first step：Operating personnel by raw material (undaform sheet metal and plane sheet metal) it is overlapped after be put into and set
After standby (between rolled forming needle 301), starting device completes pre-roll by coiled strip preformed part；
Second step：After pre-roll sizing, 110 jacking of assist formation cylinder, the forming direction at guiding raw material edge；
Third walks the part oil cylinder jacking of HALF anchor ears, fixes raw material under HALF mould actions and shapes, forms product
Inner core；
4th step：Liftout is pressed part drawn needle cylinder drawn needle, will roll needle and is extracted out from inner core；
5th step：Shell is put into equipment by operating personnel；
6th step：306 jacking of liftout oil cylinder, jacking main shaft promote inner core in shell, complete production；
7th step：Operating personnel take out equipment by product is completed.
The utility model largely using standard component, reduces cost of manufacture for simple in structure；Equipment is largely led using standard
Rail；It is positioned and is oriented to using more guide rails, while improving device action precision, maintaining and the repair for reducing equipment are difficult
Degree；Equipment is rotated power using the servo of micro computer control, and action is also improved while movement speed is improved in place
Precision；Equipment uses oil cylinder pushing, ensure that the reliable and stable of action process.
Above description is the explanation to the utility model, is not the restriction to utility model, what the utility model was limited
Range is within the protection scope of the utility model referring to claim, can make any type of modification.
Claims (5)
1. a kind of making apparatus of double endoporus S types metal beehive products, it is characterised in that：Including rack (6), the rack (6)
Top for workbench (5), the intermediate installation coiled strip preformed part (2) of the workbench (5), the coiled strip preformed part
(2) pressure core segment (1), the lower part installation liftout press fitting part (3) of the coiled strip preformed part (2), institute are installed in top
State installation anchor ear part (4) on the workbench (5) at coiled strip preformed part (2) both ends.
2. the making apparatus of double endoporus S type metal beehive products as described in claim 1, it is characterised in that：The coiled strip is pre-
The structure of shaped portion (2) is：Disk (205), disk (205) top are installed with gear (204), the gear
(204) top is fixed with mounting base (203), and the preformed forming block assembly of coiled strip is equipped on the mounting base (203)
(201), the forming block assembly (201) is oriented to by bearing (202).
3. the making apparatus of double endoporus S type metal beehive products as described in claim 1, it is characterised in that：The anchor ear portion
The structure of point (4) is：Including pedestal (406), pedestal (406) the upper surface both sides are equipped with guide rail (405), the guide rail
(405) both ends are separately installed with sliding block (402), and fixed block (403), the fixed block (403) are installed on the sliding block (402)
One end connection regulating oil cylinder (401) output terminal, the fixed block (403) the other end connection molding die (404), two
A molding die (404) is opposite to install, and corresponding with coiled strip preformed part (2).
4. the making apparatus of double endoporus S type metal beehive products as described in claim 1, it is characterised in that：The upper pressing core
Partly the structure of (1) is：Include parallel interval setting upper outside plate (103), middle outside plate (112) and lower outside plate (111), it is described on
Motor (101) is installed, described motor (101) one end is equipped with forced locking device (102), described in the middle part of outside plate (103)
The shaft (104) of motor (101) is across upper outside plate (103) connection bevel gear mechanism (105), positioned at upper outside plate (103) and China and foreign countries
Positioning plate (107), the output terminal and positioning plate of the bevel gear mechanism (105) are equipped with by guide post (108) between plate (112)
(107) it is fixed, the input terminal installation handwheel (106) of the bevel gear mechanism (105)；It is equipped on the lower outside plate (111)
Expect auxiliary locator (109) and assist formation cylinder (110).
5. the making apparatus of double endoporus S type metal beehive products as described in claim 1, it is characterised in that：The liftout pressure
Dress part (3) structure be：Include the upper plate (308) and lower plate (307) of parallel interval setting, installed on the lower plate (307)
There is liftout guide rod (309) and pass through upper plate (308), double cylinder drawn needles (305) are also equipped on the lower plate (307), it is defeated
Outlet connection drawn needle guide rod (304), the drawn needle guide rod (304) is across upper plate (308) and supporting rod (303), the branch
Rolled forming needle (301) is installed, the rolled forming needle (301) is in liftout main shaft (302) in the middle part of strut (303)
Portion, for the liftout main shaft (302) positioned at the middle part of upper plate (308), bottom is equipped with liftout oil cylinder (306).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721374050.1U CN207533852U (en) | 2017-10-23 | 2017-10-23 | The making apparatus of double endoporus S types metal beehive products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721374050.1U CN207533852U (en) | 2017-10-23 | 2017-10-23 | The making apparatus of double endoporus S types metal beehive products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207533852U true CN207533852U (en) | 2018-06-26 |
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ID=62610819
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721374050.1U Active CN207533852U (en) | 2017-10-23 | 2017-10-23 | The making apparatus of double endoporus S types metal beehive products |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107626848A (en) * | 2017-10-23 | 2018-01-26 | 无锡市盛和科技有限公司 | The making apparatus of double endoporus S types metal beehive products |
-
2017
- 2017-10-23 CN CN201721374050.1U patent/CN207533852U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107626848A (en) * | 2017-10-23 | 2018-01-26 | 无锡市盛和科技有限公司 | The making apparatus of double endoporus S types metal beehive products |
| CN107626848B (en) * | 2017-10-23 | 2024-04-12 | 无锡市盛和科技有限公司 | Manufacturing equipment for double-inner-hole S-shaped metal honeycomb product |
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