CN107626848A - The making apparatus of double endoporus S types metal beehive products - Google Patents
The making apparatus of double endoporus S types metal beehive products Download PDFInfo
- Publication number
- CN107626848A CN107626848A CN201710993348.9A CN201710993348A CN107626848A CN 107626848 A CN107626848 A CN 107626848A CN 201710993348 A CN201710993348 A CN 201710993348A CN 107626848 A CN107626848 A CN 107626848A
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- Prior art keywords
- coiled strip
- plate
- liftout
- double
- endoporus
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- 239000002184 metal Substances 0.000 title claims abstract description 24
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 24
- 238000009434 installation Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 abstract description 5
- 239000012530 fluid Substances 0.000 abstract description 3
- 241001466460 Alveolata Species 0.000 abstract description 2
- 239000000919 ceramic Substances 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 23
- 238000004519 manufacturing process Methods 0.000 description 17
- 239000003921 oil Substances 0.000 description 9
- 230000009471 action Effects 0.000 description 7
- 238000013461 design Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 210000005069 ears Anatomy 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004043 responsiveness Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
A kind of making apparatus of double endoporus S types metal beehive products, including frame, the top of the frame is workbench, installation coiled strip preformed part among the workbench, install pressure core segment in the top of the coiled strip preformed part, the bottom installation liftout of the coiled strip preformed part is pressed part, and anchor ear part is installed on the workbench at the coiled strip preformed part both ends.By the product for changing equipment making, can be inside pipe, an alveolate texture for being overlapped mutually and being formed by undaform sheet metal and plane sheet metal is prevented, catalyst can be attached to the honeycomb surface, greatly improves the area of fluid and catalyst in unit volume or length；And the use environment for applying to the infrastructure product is more severe, greatly promoted relative to existing frequently-used ceramics or metal honeycomb structure product, the product of the equipment making, its tolerance under vibrations, high temperature, high pressure.
Description
Technical field
The present invention relates to metal beehive manufacturing equipment technical field, especially a kind of double endoporus S types metal beehive products
Making apparatus.
Background technology
Increasingly strict with environmental requirement, many fluids (gas, liquid) need could be straight after catalyst
Run in and put or be advantageous to subsequent treatment.
The making apparatus of metal beehive product of the prior art, its is complicated, and manufacturing cost is high, and following lack be present
Point：
(1) product of different-diameter/specification needs to make on different devices, can not adapt to the product of span scope
It is required that；
(2) complicated, operation, maintenance, repair are difficult, and equipment debugging is difficult, and user of service and maintaining are wanted
Ask high；
(3) low production efficiency；
(4) output yield rate is low, and scrappage is high；
(5) device processing cost itself is expensive, and very high to the required precision of processing；
(6) stabilization of equipment performance is poor, and structure is immature, is easily broken down in production process, it is necessary to which equipment personnel adjust at any time
It is whole；
(7) can not it is very long with mold exchange or more mold exchange time, change after Product Precision and stability substantially reduce；
(8) device action flow is cumbersome, and mechanism is various and requires high to its cooperation with each other.
The content of the invention
A kind of the shortcomings that the applicant is directed in above-mentioned existing production technology, there is provided double endoporus S type metals rational in infrastructure
The making apparatus of honeycomb productses, so as to improve production stability, improve production efficiency.
The technical solution adopted in the present invention is as follows：
A kind of making apparatus of double endoporus S types metal beehive products, including frame, the top of the frame is workbench,
Installation coiled strip preformed part among the workbench, pressure core segment, institute are installed in the top of the coiled strip preformed part
The bottom installation liftout press fitting part of coiled strip preformed part is stated, installs and embraces on the workbench at the coiled strip preformed part both ends
Hoop portion point.
Further improvement as above-mentioned technical proposal：
The structure of the coiled strip preformed part is：Disk, the disk top are installed with gear, the gear
Top is fixed with mounting seat, and the preformed shaping block assembly of coiled strip is provided with the mounting seat, and the shaping block assembly passes through
Bearing is oriented to.
The structure of the anchor ear part is：Including base, the base upper surface both sides are provided with guide rail, the guide rail
Both ends are separately installed with sliding block, and fixed block, the output of one end connection regulating oil cylinder of the fixed block are installed on the sliding block
End, the other end connection mould of the fixed block, two moulds are mounted opposite, and with coiled strip preformed part pair
Should.
The structure of the upper pressing core part is：Include parallel interval set upper outside plate, middle outside plate and lower outside plate, it is described on
Motor is installed, described motor one end is provided with forced locking device, and the rotating shaft of the motor passes through upper outside plate in the middle part of outside plate
Connect bevel gear mechanism, location-plate be provided with by guide pillar between upper outside plate and middle outside plate, the bevel gear mechanism it is defeated
Go out end to fix with location-plate, the input installation handwheel of the bevel gear mechanism；Feeding auxiliary is installed fixed on the lower outside plate
Position device and assist formation cylinder.
The structure of liftout press fitting part is：Include the upper plate and lower plate of parallel interval setting, installed in the lower plate
There is liftout guide rod and pass through upper plate, double cylinder drawn needles, its output end connection drawn needle guide rod, institute are also equipped with the lower plate
State drawn needle guide rod and pass through upper plate and support bar, rolled forming pin, the rolled forming pin are installed in the middle part of the support bar
Positioned at the middle part of liftout main shaft, the liftout main shaft is located at the middle part of upper plate, and its bottom is provided with liftout oil cylinder.
Beneficial effects of the present invention are as follows：
The present invention is compact-sized, reasonable, easy to operate, by changing the product of equipment making, can prevent inside pipe
An only alveolate texture for being overlapped mutually and being formed by undaform sheet metal and plane sheet metal, can adhere to catalyst
On the honeycomb surface, the area of fluid and catalyst in unit volume or length is greatly improved；And apply to structure production
The use environment of product is more severe, relative to existing frequently-used ceramics or metal honeycomb structure product (undaform sheet metal and
Stroke after the superposition of planar metal leaf spiral wound), the product of the equipment making, its tolerance under vibrations, high temperature, high pressure
Greatly promote.
The present invention improves the stability of production, improves production efficiency, be free to more mold exchange with more for adapting to
The product demand of model specification, and with mold exchange after, the properties of equipment are consistent；It is difficult to reduce using for comparative apparatus
Degree, simplify operation and requirement of the equipment to operating personnel；With faster more stable production product more preferable than relatively low equipment cost.
Meanwhile the present invention be also equipped with it is following it is several a little：
(1) compared with prior art, production capacity more than 30 percent is lifted；
(2) compared with prior art, the yield rate and utilization rate of raw materials of product are improved, repair rate is reduced and scraps
Rate；
(3) compared with prior art, the operation difficulty of operator is reduced, accomplishes that everybody can operate；
(4) compared with prior art, while reducing maintenance of equipment rate, daily maintenance is simplified；
(5) compared with prior art, designed using replaceable mold, and different size can be adapted to quickly with mold exchange
Product requirement, reduce input of the specification requirement to equipment；
(6) the product resultant performance enhancements processed, the production with being advantageous to subsequent handling；Improve the synthesis longevity of product
Life and performance.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the front view of the present invention.
Fig. 3 is the structural representation of upper pressing core part of the present invention.
Fig. 4 is the structural representation of anchor ear part of the present invention.
Fig. 5 is the structural representation of coiled strip preformed part of the present invention.
Fig. 6 is the structural representation that liftout of the present invention is pressed part.
Fig. 7 is the scheme of installation of coil paper shaped needle of the present invention.
Wherein：1st, upper pressing core part；2nd, coiled strip preformed part；3rd, liftout press fitting part；4th, anchor ear part；5th, work
Platform；6th, frame；
101st, motor；102nd, forced locking device；103rd, upper outside plate；104th, rotating shaft；105th, bevel gear mechanism；106th, hand
Wheel；107th, location-plate；108th, guide pillar；109th, feeding auxiliary locator；110th, assist formation cylinder；111st, lower outside plate；112、
Middle outside plate；
201st, block assembly is shaped；202nd, bearing；203rd, mounting seat；204th, gear；205th, disk；
301st, rolled forming pin；302nd, liftout main shaft；303rd, support bar；304th, drawn needle guide rod；305th, double cylinder drawn needles；
306th, liftout oil cylinder；307th, lower plate；308th, upper plate；309th, liftout guide rod；
401st, regulating oil cylinder；402nd, sliding block；403rd, fixed block；404th, mould；405th, guide rail；406th, base.
Embodiment
Below in conjunction with the accompanying drawings, the embodiment of the present invention is illustrated.
As shown in Fig. 1-Fig. 7, the making apparatus of double endoporus S types metal beehive products of the present embodiment, including frame 6, machine
The top of frame 6 is workbench 5, and coiled strip preformed part 2, the top installation of coiled strip preformed part 2 are installed among workbench 5
Upper pressing core part 1, the bottom installation liftout press fitting part 3 of coiled strip preformed part 2, the work at the both ends of coiled strip preformed part 2
Anchor ear part 4 is installed on platform 5.
The structure of coiled strip preformed part 2 is：Disk 205, the top of disk 205 are installed with gear 204, gear 204
Top be fixed with mounting seat 203, be provided with mounting seat 203 coiled strip it is preformed shaping block assembly 201, shape block assembly
201 are oriented to by bearing 202.
The structure of anchor ear part 4 is：Including base 406, the upper surface both sides of base 406 are provided with guide rail 405, guide rail 405
Both ends be separately installed with sliding block 402, fixed block 403, one end connection regulating oil cylinder of fixed block 403 are installed on sliding block 402
401 output end, the other end connection mould 404 of fixed block 403, two moulds 404 are mounted opposite, and and coiled strip
The correspondence of preformed part 2.
The structure of upper pressing core part 1 is：Upper outside plate 103, middle outside plate 112 and the lower outside plate 111 set including parallel interval,
The middle part of upper outside plate 103 is provided with motor 101, and the one end of motor 101 is provided with forced locking device 102, the rotating shaft of motor 101
104, through upper outside plate 103 connection bevel gear mechanism 105, are installed between upper outside plate 103 and middle outside plate 112 by guide pillar 108
There is location-plate 107, output end and the location-plate 107 of bevel gear mechanism 105 are fixed, the input installation hand of bevel gear mechanism 105
Wheel 106；Feeding auxiliary locator 109 and assist formation cylinder 110 are installed on lower outside plate 111.
Liftout press fitting part 3 structure be：Include the upper plate 308 and lower plate 307 of parallel interval setting, pacify in lower plate 307
Equipped with liftout guide rod 309 and upper plate 308 is passed through, double cylinder drawn needles 305 are also equipped with lower plate 307, the connection of its output end is taken out
Pin guide rod 304, for drawn needle guide rod 304 through upper plate 308 and support bar 303, the middle part of support bar 303 is provided with rolled forming
Pin 301, rolled forming pin 301 are located at the middle part of liftout main shaft 302, and liftout main shaft 302 is located at the middle part of upper plate 308, its bottom
Liftout oil cylinder 306 is installed.
Upper pressing core part 1 of the present invention, as shown in figure 3, having as follows a little：
There is no the limitation of mould in height, the regulation of the free height of handwheel 106, required according to the different size of product, in real time
Regulation.
It is oriented to and is set using four guide pillars 108, is ensured in the case of high pressure or product casing slight inclination, inner core and shell
Same core.
Designed using highly automated locking, without manual, after handwheel 106 adjusts height, when ensureing pressure core action every time
Pressing plate it is highly consistent；In core action process is pressed, ensure to unshift to shell locating surface (reaction force face).
Adjustable feeding auxiliary locator 109, according to different specification requirements, after once adjusting, follow-up
Assist operators' fast positioning former material discharge position and precisely it is put in place in production process.
Using assist formation cylinder 110, after raw material preliminary rolls, before HALF shapings, part material strip is oriented to, improved
Success rate is shaped, improves yield rate.
HALF anchor ears part 4 of the present invention, as shown in figure 4, having the following advantages that：
Using standard rail integral type navigation designing, left and right HALF moulds move on same root guide rail 405, from structure
Ensure the centering in HALF motion processes；
Fast demountable mold design, using adaptive in mould self structure and production process, simplify mould structure,
Quick Release fast-assembling designs.
Coiled strip preformed sections 2 of the present invention, as shown in Figure 5.
It is driven using high class gear, coordinates micro computer control servo to rotate, it is quick and accurate；
Rolling increases bearing at guiding is oriented to and reduces friction, prevents raw material from deforming or damaging in coiling process；
Using fast assembling-disassembling mold design, mould is simple, can fast assembling-disassembling by location structure；
Designed using upper and lower duplex bearing positioning and guiding, ensure that stabilization and positional precision in spinning movement, ensure that
In the same core degree of HALF moulds.
Liftout of the present invention is pressed part 4, as shown in Figure 7.
Using blocking criteria part, the design of the standard rail positioning and guiding of liftout main shaft 302 4, prevent from pushing up during liftout
Product rejection caused by expecting the biased of main shaft 302；
Double cylinder drawn needles 305 design, and coordinate double standard rails to be oriented to, while ensure that drawn needle power, make to take out just more steady
It is fixed；
Rolled forming pin 301 uses modularized design, and fast assembling-disassembling is changed, and reduces maintenance cost and time；
Material jacking mechanism main shaft, by reasonable direction, it ensure that the same core of main shaft and HALF mould for collar clamps during liftout
Degree, improves disposable yield rate；
Liftout main shaft 302 uses hydraulic oil cylinder driving, steady and strong, prevents the product rejection caused by thrust deficiency.
The motion flow of the present invention is as follows：
The first step：Operating personnel by raw material (undaform sheet metal and plane sheet metal) it is overlapped after be put into and set
After standby (between rolled forming pin 301), starting device, pre-roll is completed by coiled strip preformed part；
Second step：After pre-roll sizing, the jacking of assist formation cylinder 110, the shaping direction at guiding raw material edge；
3rd step HALF anchor ears part oil cylinder jacking, raw material are fixed under HALF mould actions and shaped, form product
Inner core；
4th step：Liftout is pressed part drawn needle cylinder drawn needle, will roll pin and is extracted out from inner core；
5th step：Shell is put into equipment by operating personnel；
6th step：The jacking of liftout oil cylinder 306, jacking main shaft promote inner core in shell, complete production；
7th step：Operating personnel take out equipment by product is completed.
The present invention is standby simple in construction, largely using standard component, reduces cost of manufacture；Equipment largely utilizes standard rail；
Positioned and be oriented to using more guide rails, while improving device action precision, reduce maintaining and the maintenance difficulty of equipment；If
The standby servo using micro computer control is rotated power, and the essence of action in place is also improved while responsiveness is improved
Degree；Equipment uses oil cylinder pushing, ensure that the reliable and stable of action process.
Above description is explanation of the invention, is not the restriction to invention, limited range of the present invention is referring to right
It is required that within protection scope of the present invention, any type of modification can be made.
Claims (5)
- A kind of 1. making apparatus of double endoporus S types metal beehive products, it is characterised in that：Including frame (6), the frame (6) Top be workbench (5), installation coiled strip preformed part (2), the coiled strip preformed part among the workbench (5) (2) pressure core segment (1), the bottom installation liftout press fitting part (3) of the coiled strip preformed part (2), institute are installed in top State installation anchor ear part (4) on the workbench (5) at coiled strip preformed part (2) both ends.
- 2. the making apparatus of double endoporus S type metal beehive products as claimed in claim 1, it is characterised in that：The coiled strip is pre- The structure of shaped portion (2) is：Disk (205), disk (205) top are installed with gear (204), the gear (204) top is fixed with mounting seat (203), and the preformed shaping block assembly of coiled strip is provided with the mounting seat (203) (201), the shaping block assembly (201) is oriented to by bearing (202).
- 3. the making apparatus of double endoporus S type metal beehive products as claimed in claim 1, it is characterised in that：The anchor ear portion The structure of point (4) is：Including base (406), base (406) the upper surface both sides are provided with guide rail (405), the guide rail (405) both ends are separately installed with sliding block (402), and fixed block (403), the fixed block (403) are installed on the sliding block (402) One end connection regulating oil cylinder (401) output end, the fixed block (403) the other end connection mould (404), two Individual mould (404) is mounted opposite, and corresponding with coiled strip preformed part (2).
- 4. the making apparatus of double endoporus S type metal beehive products as claimed in claim 1, it is characterised in that：The upper pressing core Partly the structure of (1) is：Include parallel interval set upper outside plate (103), middle outside plate (112) and lower outside plate (111), it is described on Motor (101) is installed, described motor (101) one end is provided with forced locking device (102), described in the middle part of outside plate (103) The rotating shaft (104) of motor (101) is through upper outside plate (103) connection bevel gear mechanism (105), positioned at upper outside plate (103) and China and foreign countries Location-plate (107), the output end and location-plate of the bevel gear mechanism (105) are provided with by guide pillar (108) between plate (112) (107) it is fixed, the input installation handwheel (106) of the bevel gear mechanism (105)；It is provided with the lower outside plate (111) Expect auxiliary locator (109) and assist formation cylinder (110).
- 5. the making apparatus of double endoporus S type metal beehive products as claimed in claim 1, it is characterised in that：The liftout pressure Dress part (3) structure be：Include the upper plate (308) and lower plate (307) of parallel interval setting, installed on the lower plate (307) There is liftout guide rod (309) and pass through upper plate (308), double cylinder drawn needles (305) are also equipped with the lower plate (307), its is defeated Go out end connection drawn needle guide rod (304), the drawn needle guide rod (304) passes through upper plate (308) and support bar (303), the branch Rolled forming pin (301) is installed, the rolled forming pin (301) is located in liftout main shaft (302) in the middle part of strut (303) Portion, the liftout main shaft (302) are located at the middle part of upper plate (308), and its bottom is provided with liftout oil cylinder (306).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710993348.9A CN107626848B (en) | 2017-10-23 | 2017-10-23 | Manufacturing equipment for double-inner-hole S-shaped metal honeycomb product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710993348.9A CN107626848B (en) | 2017-10-23 | 2017-10-23 | Manufacturing equipment for double-inner-hole S-shaped metal honeycomb product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107626848A true CN107626848A (en) | 2018-01-26 |
| CN107626848B CN107626848B (en) | 2024-04-12 |
Family
ID=61104878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710993348.9A Active CN107626848B (en) | 2017-10-23 | 2017-10-23 | Manufacturing equipment for double-inner-hole S-shaped metal honeycomb product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107626848B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108788629A (en) * | 2018-04-28 | 2018-11-13 | 无锡市盛和科技有限公司 | A kind of racetrack metallic carrier core production technology |
| CN109019149A (en) * | 2018-06-13 | 2018-12-18 | 北京安达泰克科技有限公司 | The Wiring apparatus of metal beehive carrier |
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| JP2010048231A (en) * | 2008-08-25 | 2010-03-04 | Calsonic Kansei Corp | Device for manufacturing metal catalyst carrier |
| CN101869952A (en) * | 2010-05-24 | 2010-10-27 | 江南大学 | Manufacturing device of S-shaped metal honeycomb vector |
| CN101875018A (en) * | 2005-06-21 | 2010-11-03 | 本田技研工业株式会社 | Assembling method for metal honeycomb-shaped catalyzer carrier and assembling apparatus for the same |
| CN202224170U (en) * | 2011-08-09 | 2012-05-23 | 北京安达泰克科技有限公司 | Winding device for S-shaped metal honeycomb carrier |
| CN102784852A (en) * | 2012-02-14 | 2012-11-21 | 无锡敏功科技有限公司 | Fabricating device for S-shaped metal honeycomb supporter |
| WO2016179893A1 (en) * | 2015-05-11 | 2016-11-17 | 季金菊 | Forming method of double-s-shaped cellular carrier and forming device thereof |
| CN207533852U (en) * | 2017-10-23 | 2018-06-26 | 无锡市盛和科技有限公司 | The making apparatus of double endoporus S types metal beehive products |
-
2017
- 2017-10-23 CN CN201710993348.9A patent/CN107626848B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101875018A (en) * | 2005-06-21 | 2010-11-03 | 本田技研工业株式会社 | Assembling method for metal honeycomb-shaped catalyzer carrier and assembling apparatus for the same |
| JP2010048231A (en) * | 2008-08-25 | 2010-03-04 | Calsonic Kansei Corp | Device for manufacturing metal catalyst carrier |
| CN101869952A (en) * | 2010-05-24 | 2010-10-27 | 江南大学 | Manufacturing device of S-shaped metal honeycomb vector |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108788629A (en) * | 2018-04-28 | 2018-11-13 | 无锡市盛和科技有限公司 | A kind of racetrack metallic carrier core production technology |
| CN109019149A (en) * | 2018-06-13 | 2018-12-18 | 北京安达泰克科技有限公司 | The Wiring apparatus of metal beehive carrier |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107626848B (en) | 2024-04-12 |
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