CN105127264A - Edging machine special for electric tricycle - Google Patents
Edging machine special for electric tricycle Download PDFInfo
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- CN105127264A CN105127264A CN201510472690.5A CN201510472690A CN105127264A CN 105127264 A CN105127264 A CN 105127264A CN 201510472690 A CN201510472690 A CN 201510472690A CN 105127264 A CN105127264 A CN 105127264A
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Abstract
The invention relates to an edging machine special for an electric tricycle. The edging machine comprises a machine frame. An edging device, an edge curling device, a rounding device and a cut-off device are sequentially installed on the machine frame. The edging device comprises a first edging roller, a second edging roller and a third edging roller which are all sequentially installed on the machine frame, wherein the taper of a circular truncated cone part of each roller is increased gradually. The edge curling device comprises an edge curling cam installed on the machine frame and an edge curling concave wheel corresponding to the edge curling cam. The rounding device comprises two upper rollers and a lower roller which are installed on the machine frame, wherein the included angle formed between the connecting line of the circle centers of the two rollers in a vertical plane and the horizontal face is alpha, and the inequation that 0 degree<alpha<90 degrees is satisfied. The cut-off device comprises a cutting block installed on the machine frame and a cutter corresponding to the cutting block. Lower press rollers and the lower roller are in power connection and power is provided by a power device I. By the adoption of the edging machine, industrial continuous production is achieved, labor is greatly saved, workpieces machined by the edging machine are molded at a time and discharged in a standard manner, and production efficiency is high.
Description
Technical field
the present invention relates to sheet metal component manufacturing and processing equipment field, particularly relate to a kind of special folding brake of electro-tricycle that tricycle sheet metal is processed.
Background technology
at present, tricycle generally uses flanging steel plate miscellaneous, and metal crimping machine is the plant equipment processed the edge of sheet metal.Conventional mechanical flanging utilizes existing folding brake, with model, sheet metal is fixed on folding brake workbench, the portion of material that sheet metal stretches out is placed on another movable table of folding brake, when movable table rises, the extension of sheet material is bent to the angle corresponding to model.
if application publication number is the Chinese invention patent application of CN103433342A, its two-way edge-folding mechanism of a kind of sheet material proposed, described two-way edge-folding mechanism comprises the upper jack knife structure in order to downward bending sheet material and the lower jack knife structure in order to upwards bending sheets, it adopts vertical folding knife structure to carry out rotation bending to needing the sheet material of processing, achieve a sheet material bending, this causes very large impact to the physical property of sheet material.Be exactly utilize existing press in addition, sheet metal is fixed on stamping machine workbench, and compression molding in the descending process of staking punch, is one-shot forming technique.In the process used, steel plate needs different curved shapes, gap, crimping, the multiple working procedure such as round as a ball realizes producing, in prior art, realize such operation need of production to complete on different devices respectively, efficiency is lower on the one hand, equipment takes up space comparatively large on the other hand, and cost is higher.
Summary of the invention
for overcoming the deficiencies in the prior art, the object of the present invention is to provide the special folding brake of a kind of electro-tricycle.
for achieving the above object, the present invention is by the following technical solutions:
the special folding brake of a kind of electro-tricycle, comprises frame, installation folding device, hemming device, circle rolling device, shearing device successively in described frame; Described crimping unit comprises rack-mounted one-level flanging running roller, secondary flanging running roller, three grades of flanging running rollers successively, all arrange lower pressure wheel in the below of each flanging running roller, the tapering of described one-level flanging running roller, secondary flanging running roller, three grades of flanging running roller round platform parts increases successively; Described hemming device comprises rack-mounted crimping cam and the crimping corresponding with crimping cam is recessed takes turns; Described circle rolling device comprises rack-mounted two upper roll wheels and a lower roll wheel, and the line in two centers of circle of upper roll wheel in vertical plane and horizontal plane have angle α, described 0 ° of < α < 90 °; Described shearing device comprises rack-mounted stripping and slicing and the cutting knife corresponding with stripping and slicing, and between described lower pressure wheel, lower roll wheel, power connects, and described power is provided by power set I.
further, described flanging running roller is fixed on hemming roller wheel shaft, and hemming roller wheel shaft to be fixed on briquetting II, and briquetting II is arranged in the groove II that frame is arranged, and briquetting II is provided with adjusting screw(rod), adjusting screw(rod) is provided with handwheel I; Described upper roll wheel is fixed on top roll wheel shaft, and top roll wheel shaft is fixed on briquetting I, and briquetting I is arranged in the groove I that frame is arranged, and briquetting I is provided with adjustment screw, adjustment screw is installed handwheel II.
further, described cutting knife is arranged on the bearing of frame, and is driven by hydraulic press, and the operating frequency of cutting knife is controlled by travel switch, and travel switch is connected by the signal of telecommunication with the control cabinet that frame is installed.
further, the preceding working procedure of described crimping unit is installed flattening device successively, rushes gap device, described flattening device comprises rack-mounted upper pressure roller and lower compression roller; The described gap device that rushes comprises rack-mounted driver, and described driver installs drift.
further, described upper pressure roller is two, and lower compression roller is three, is fixedly connected with triangular supports, triangular supports connection wire rod I, screw rod is installed by screw mandrel I, screw rod is installed handwheel III between two upper pressure rollers.
further, the both sides of described drift respectively arrange two groups of contact rollers, and drift is positioned at the top of two groups of contact rollers, arranges stage clip between described contact roller and frame.
further, arrange guide locating device provided in described bilateral symmetry of rushing gap device, describedly guide locating device providedly comprise power set II, power set I drive screw mandrel II rotation, two slide blocks installed by screw mandrel II, and slide block is coaxially fixedly connected with directive wheel, and described slide block is provided with screw thread, slide block and screw mandrel II threaded engagement, screw mandrel II is arranged the screw thread that two sections of rotation directions are contrary.
further, between described hemming device and circle rolling device, displacement sensing apparatus is installed, described displacement sensing apparatus comprises power set III, power set II drive eccentric worm gear wheel, and eccentric worm gear connects connecting rod, and connecting rod is fixed with spring, the lower end of spring is fixedly connected with rubber-surfaced roll wheel, described rubber-surfaced roll wheel is arranged on rubber-surfaced roll wheel shaft, and rubber-surfaced roll wheel shaft is provided with photoelectric sensor, and photoelectric sensor is connected with the control cabinet signal of telecommunication in frame.
further, be provided with cut-out servicing unit at the lower roll wheel place of described circle rolling device, described cut-out servicing unit comprises power set IV, and power set IV drive edge cam to rotate, and edge cam connects movable block, and movable block drives push rod transverse movement.
further, described power set I, power set II, power set III, power set IV are motor, control by the control cabinet that frame is installed.
the special folding brake of a kind of electro-tricycle provided by the invention is processed the steel plate that electro-tricycle uses, steel plate is first through crimping unit, flanging is carried out step by step in the side of steel plate, until the angle of flanging reaches required angle, avoids a bending to reduce the intensity of steel plate.Be converted into the steel plate after required angle through hemming device, the corner angle that steel plate is converted into are prepared into fillet, and then steel plate enters circle rolling device, and after steel plate being prepared into workpiece size, cut-off device cuts off.Steel plate multiple tracks production process can concentrate on a machine by the present invention, achieves industrialized continuous prodution, and greatly save the space that manpower and multiple devices occupy, its machining needs steel plate one-shot forming, and standard blanking, production efficiency is higher.
Accompanying drawing explanation
for ease of illustrating, the present invention is described in detail by following preferred embodiment and accompanying drawing.
fig. 1 is structural representation of the present invention;
fig. 2 is the partial top view of rushing gap device in Fig. 1;
fig. 3 is the partial top view of crimping unit in Fig. 1;
fig. 4 is the partial right side view of Fig. 3;
fig. 5 is the partial right side view of hemming device in Fig. 1;
fig. 6 is partial right side view guide locating device provided in Fig. 1;
fig. 7 is the structural representation of displacement sensing apparatus in Fig. 1;
fig. 8 is the structural representation cutting off servicing unit in Fig. 1;
reference numeral is wherein: 1, steel plate body; 2, frame; 3, handwheel I; 4, screw mandrel I; 5, triangular supports; 6, upper pressure roller; 7, directive wheel; 8, lower compression roller; 9, slide block; 10, turbine; 11, worm screw I; 12, screw mandrel II; 13, motor I; 14, driver; 15, contact roller; 16, adjustment screw; 17, gap; 18, lower pressure wheel; 19, stage clip; 20, one-level flanging running roller; 21, secondary flanging running roller; 22, three grades of flanging running rollers; 23, crimping is recessed takes turns; 24, crimping cam; 25, screw rod; 26, reducing motor; 27, chain; 28, upper roll wheel; 29, base; 30, lower roll wheel; 31, handwheel III; 32, edge cam; 33, stripping and slicing; 34, cutting knife; 35, guide groove; 36, travel switch; 37, servomotor; 38, push rod; 39, rubber-surfaced roll wheel; 40, hydraulic press; 41, worm screw II; 42, eccentric worm gear; 43, connecting rod; 44, motor II; 45, spring.
Detailed description of the invention
in order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
as shown in Figure 1, the special folding brake of a kind of electro-tricycle, comprises crimping unit, hemming device, circle rolling device, shearing device.The top view of crimping unit is as Fig. 3, shown in Fig. 4, described crimping unit comprises the one-level flanging running roller 20 be arranged on successively in frame 2, secondary flanging running roller 21, three grades of flanging running rollers 22, in the below of each flanging roller, lower pressure wheel 18 is all set, each flanging running roller is fixed on different hemming roller wheel shafts, hemming roller wheel shaft is fixed on briquetting, briquetting is arranged in the groove that frame 2 is arranged, briquetting is provided with adjustment screw 16, adjustment screw 16 is for regulating one-level flanging running roller 20, secondary flanging running roller 21, the distance of three grades of flanging running rollers 22 and lower roll wheel 30, described one-level flanging running roller 20, secondary flanging running roller 21, the tapering of three grades of flanging running roller 22 round platform parts increases successively, steel plate body 1 carries out flanging step by step on running roller, until the angle of flanging reaches required angle, a bending is avoided to reduce the intensity of steel plate body 1.As shown in Figure 5, it comprises the crimping cam 24 that is arranged in frame 2 and the crimping corresponding with crimping cam 24 is recessed takes turns 23 for the right view of hemming device.Described circle rolling device comprises the line that is arranged on two upper roll wheels 28 in frame 2 and a lower roll wheel 30, two centers of circle of upper roll wheel 28 in vertical plane and horizontal plane and to have angle α, 0 ° of < α < 90 °; Described upper roll wheel 28 is fixed on axle, top roll wheel shaft is fixed on briquetting, briquetting is arranged in the groove that frame 2 is arranged, briquetting is provided with adjusting screw(rod) 25, adjusting screw(rod) 25 is provided with handwheel I 3, for the distance of adjusting upper roll wheel 28 with lower roll wheel 30, thus control the deformation coefficient of steel plate body 1.Steel plate body 1 cuts off through shearing device after being prepared into the circle of the diameter of required workpiece, described shearing device comprises the stripping and slicing 33 and the cutting knife 34 corresponding with stripping and slicing 33 that are arranged on frame 2 lower roll wheel 30 place, described cutting knife 34 is arranged on the bearing in frame 2, and has hydraulic press 40 to drive.Cutting knife 34 moves in guide groove 35, and its operating frequency is controlled by travel switch 36, and travel switch 36 is connected by the signal of telecommunication with control cabinet.Connected by chain 27 between lower pressure wheel 18, lower roll wheel 30, chain 27 is driven by reducing motor 26, flanging running roller and upper roll wheel passive rotation under the drive of steel plate body 1.
further optimize as of the present invention, the preceding working procedure of crimping unit sets gradually flattening device, rush gap device.Flattening device is set rushing gap device upstream, first bending steel plate body 1 enters flattening device, two of flattening device flatten between pressure roller 6 and three lower compression rollers 8, fixed triangle shape support 5 between two upper pressure rollers 6, triangular supports 5 is fixedly connected with screw mandrel I 4, screw mandrel I 4 is installed screw rod 25, screw rod 25 is installed handwheel III 31.Rush the top view of gap device as shown in Figure 2, the described gap device that rushes comprises the driver 14 and two groups of contact rollers 15 of pacifying and turning in frame 2, and the drift on driver 14 is positioned at the top in the middle of two groups of contact rollers 15, arranges stage clip 19 between contact roller 15 and frame 2.In order to make steel plate body 1 not run-off the straight in whole flanging process, being in straight line all the time, arranging guide locating device provided in the bilateral symmetry of rushing gap device.Guide locating device provided structure as shown in Figure 6, motor I 13 drives worm screw I 11 to rotate, worm screw I 11 drives worm gear 10, worm gear 10 drives screw mandrel II 12 to rotate, two slide blocks 9 installed by screw mandrel II 12, described slide block 9 and screw mandrel II 12 threaded engagement, slide block 9 is coaxially fixedly connected with directive wheel 7, screw mandrel II 12 is arranged the screw thread that two sections of rotation directions are contrary.In order to make steel plate body 1 length of cutting out consistent, a displacement is installed between crimping unit and circle rolling device and passes device, described displacement sensing apparatus comprises motor II 44, the output shaft of motor II 44 is coaxially connected with worm screw II 41, worm screw II 41 is connected with eccentric worm gear 42, the axle of eccentric worm gear 42 welds with connecting rod 43, spring 45 upper end is fixed on connecting rod 43, lower end is fixed on rubber-surfaced roll wheel 39, rubber-surfaced roll takes turns 39 contact steel plate bodies 1, take turns on 39 axles at rubber-surfaced roll and install photoelectric sensor, photoelectric sensor is connected with the control cabinet on base 29 by the signal of telecommunication.Can cut off smoothly when being sheared by cutting knife 34 to make the workpiece prepared, in the below of lower roll wheel 30, cut-out servicing unit is set, described cut-out servicing unit comprises servomotor 37, servomotor 37 drives edge cam 32 to rotate, edge cam 32 drives moving slider to move, moving slider drives push rod 38 transverse movement, the steel plate body 1 after push rod 38 pushes to the right and cuts out.Reducing motor 26, motor I, motor II, servomotor control by the control cabinet that frame is installed.
the course of work of the present invention is as follows: first steel plate body 1 enters flattening device, and the handwheel III 31 in flattening device drives screw rod 25, and screw rod 25 drives triangular supports 5, and triangular supports 5 drives upper pressure roller 6 automatically to adjust angle by steel plate body 1 press-stretched; By the steel plate body 1 after press-stretched through guide locating device provided, guide locating device provided motor drives worm screw I 11 to rotate, worm screw I 11 drives worm gear 10 to rotate, worm gear 10 drives screw mandrel II 12 to rotate, screw mandrel II 12 is arranged two sections of rotation directions to anti-screw thread, drive directive wheel 7 to move in or out at the rotation sliding block 9 of screw mandrel II 12, thus make steel plate body 1 centering.After overshoot gap device, gap 17 is rushed out from guide locating device provided steel plate body 1 out, rushing in gap 17 process, contact roller 15 compresses steel plate body 1 under the effect of stage clip 19, keeps steel plate body 1 can not occur to overturn motion up and down in the process of rushing gap 17.Steel plate body 1 after overshoot gap 17 device enters crimping unit, the steel plate body 1 carried out after flanging step by step enters circle rolling device, first the displacement of measuring steel plate body 1 is carried out through displacement transducer before entering circle rolling device, control cabinet is passed to by the signal of telecommunication, the displacement of steel plate body 1 is calculated by control cabinet, when reaching a workpiece preset length, send electrical signal transfer to hydraulic press 40, hydraulic press 40 moves forward with the cutting knife 34 on dynamic air cylinder, mutually shear with stripping and slicing 33 thus make the workpiece for preparing and steel plate body 1 severing, cylinder shift motion is limited by travel switch 36.When steel plate body 1 is when being sheared by cutting knife 34, servomotor 37 drives edge cam 32 to rotate, and edge cam 32 drives push rod 38 transverse movement, and push rod 38 pushes workpiece to the right, makes workpiece depart from steel plate body 1 smoothly, forms the workpiece under an opening-like state.
the foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. the special folding brake of electro-tricycle, is characterized in that: comprise frame, installation folding device, hemming device, circle rolling device, shearing device successively in described frame; Described crimping unit comprises rack-mounted one-level flanging running roller, secondary flanging running roller, three grades of flanging running rollers successively, all arrange lower pressure wheel in the below of each flanging running roller, the tapering of described one-level flanging running roller, secondary flanging running roller, three grades of flanging running roller round platform parts increases successively; Described hemming device comprises rack-mounted crimping cam and the crimping corresponding with crimping cam is recessed takes turns; Described circle rolling device comprises rack-mounted two upper roll wheels and a lower roll wheel, and the line in two centers of circle of upper roll wheel in vertical plane and horizontal plane have angle α, described 0 ° of < α < 90 °; Described shearing device comprises rack-mounted stripping and slicing and the cutting knife corresponding with stripping and slicing, and between described lower pressure wheel, lower roll wheel, power connects and provides power by power set I.
2. the special folding brake of electro-tricycle according to claim 1, it is characterized in that: described upper roll wheel is fixed on top roll wheel shaft, top roll wheel shaft is fixed on briquetting I, briquetting I is arranged in the groove I that frame is arranged, briquetting I is provided with adjustment screw, adjustment screw is installed handwheel I; Described flanging running roller is fixed on hemming roller wheel shaft, and hemming roller wheel shaft is fixed on briquetting II, and briquetting II is arranged in the groove II that frame is arranged, and briquetting II is provided with adjusting screw(rod), adjusting screw(rod) is provided with handwheel II.
3. the special folding brake of electro-tricycle according to claim 2, it is characterized in that: described cutting knife is arranged on the bearing of frame, and driven by hydraulic press, the operating frequency of cutting knife is controlled by travel switch, and travel switch is connected by the signal of telecommunication with the control cabinet that frame is installed.
4. the special folding brake of electro-tricycle according to claim 3, is characterized in that: in the preceding working procedure of described crimping unit, install flattening device successively, rush gap device, described flattening device comprises rack-mounted upper pressure roller and lower compression roller; The described gap device that rushes comprises rack-mounted driver, and described driver installs drift.
5. the special folding brake of electro-tricycle according to claim 4, is characterized in that: described upper pressure roller is two, and lower compression roller is three, triangular supports is fixedly connected with between two upper pressure rollers, triangular supports connection wire rod I, screw rod installed by screw mandrel I, screw rod installed handwheel III.
6. the special folding brake of electro-tricycle according to claim 5, is characterized in that: the both sides of described drift respectively arrange two groups of contact rollers, and drift is positioned at the top of two groups of contact rollers, arranges stage clip between described contact roller and frame.
7. the special folding brake of electro-tricycle according to claim 6, it is characterized in that: arrange guide locating device provided in described bilateral symmetry of rushing gap device, describedly guide locating device providedly comprise power set II, power set I drive screw mandrel II rotation, two slide blocks installed by screw mandrel II, and slide block is coaxially fixedly connected with directive wheel, and described slide block is provided with screw thread, slide block is arranged on screw mandrel II, screw mandrel II is arranged the screw thread that two sections of rotation directions are contrary.
8. the special folding brake of electro-tricycle according to claim 7, it is characterized in that: between described hemming device and circle rolling device, displacement sensing apparatus is installed, described displacement sensing apparatus comprises power set III, power set II drive eccentric worm gear wheel, eccentric worm gear connects connecting rod, connecting rod is fixed with spring, the lower end of spring is fixedly connected with rubber-surfaced roll wheel, described rubber-surfaced roll wheel is arranged on rubber-surfaced roll wheel shaft, rubber-surfaced roll wheel shaft is provided with photoelectric sensor, and photoelectric sensor is connected with the control cabinet signal of telecommunication in frame.
9. the special folding brake of the electro-tricycle according to any one of claim 1 to 8, it is characterized in that: at the lower roll wheel place of described circle rolling device, cut-out servicing unit is installed, described cut-out servicing unit comprises power set IV, power set IV drive edge cam to rotate, edge cam connects movable block, and movable block drives push rod transverse movement.
10. the special folding brake of electro-tricycle according to claim 9, is characterized in that: described power set I, power set II, power set III, power set IV are motor, controls by the control cabinet that frame is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510472690.5A CN105127264B (en) | 2015-08-05 | 2015-08-05 | A kind of special folding brake of electro-tricycle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510472690.5A CN105127264B (en) | 2015-08-05 | 2015-08-05 | A kind of special folding brake of electro-tricycle |
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| CN105127264A true CN105127264A (en) | 2015-12-09 |
| CN105127264B CN105127264B (en) | 2017-07-18 |
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| CN201510472690.5A Expired - Fee Related CN105127264B (en) | 2015-08-05 | 2015-08-05 | A kind of special folding brake of electro-tricycle |
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Cited By (7)
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| CN107377699A (en) * | 2017-08-29 | 2017-11-24 | 山东新合源热传输科技有限公司 | Extrude the differential control device and method of disk roller |
| CN108555094A (en) * | 2018-06-04 | 2018-09-21 | 惠州市诚业家具有限公司 | A kind of laminate side crimping apparatus |
| CN108994133A (en) * | 2018-06-25 | 2018-12-14 | 怀宁县明慧竹业有限公司 | A kind of stainless steel son's mouth molding machine on food steamer |
| CN110587317A (en) * | 2019-08-15 | 2019-12-20 | 无锡中博锐机械有限公司 | Novel ladder guard circle production line |
| TWI691451B (en) * | 2019-08-30 | 2020-04-21 | 磊登自動控制有限公司 | Bidirectional folding machine and bidirectional folding method of paper |
| CN112050070A (en) * | 2019-06-06 | 2020-12-08 | 气体运输技术公司 | System for constructing partitions by unfolding and folding metal sheets |
| CN115284014A (en) * | 2022-08-23 | 2022-11-04 | 金华市绿洲五金有限公司 | Automatic processing equipment of barbecue clamp clamping unit |
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| CN115284014A (en) * | 2022-08-23 | 2022-11-04 | 金华市绿洲五金有限公司 | Automatic processing equipment of barbecue clamp clamping unit |
| CN115284014B (en) * | 2022-08-23 | 2024-03-19 | 金华市绿洲五金有限公司 | Automatic processing equipment of barbecue clamp clamping unit |
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| CN105127264B (en) | 2017-07-18 |
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