CN207496044U - A kind of all steel fetus conveying robot for curing department - Google Patents
A kind of all steel fetus conveying robot for curing department Download PDFInfo
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- CN207496044U CN207496044U CN201721230692.4U CN201721230692U CN207496044U CN 207496044 U CN207496044 U CN 207496044U CN 201721230692 U CN201721230692 U CN 201721230692U CN 207496044 U CN207496044 U CN 207496044U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 20
- 239000010959 steel Substances 0.000 title claims abstract description 20
- 210000003754 fetus Anatomy 0.000 title claims 12
- 230000007704 transition Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 8
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 4
- 230000033001 locomotion Effects 0.000 claims description 3
- 239000003351 stiffener Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 210000001161 mammalian embryo Anatomy 0.000 abstract description 11
- 238000004073 vulcanization Methods 0.000 abstract description 10
- 210000002257 embryonic structure Anatomy 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000001012 protector Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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Abstract
一种用于硫化车间的全钢胎胚搬运机械手,克服了现有技术不能满足轮胎厂全钢硫化车间的工况要求的问题,特征是在桁架导轨上安装左右2套升降装置,在行走装置的两个侧面各安装有托架装置,在每套升降装置上各安装一套平移伸缩装置,每套平移伸缩装置的上各安装有一套抓胎装置,有益效果是,升降装置和平移伸缩装置均采用两级倍速结构及主车架与副车架之间2个托架装置形成避免相互干涉的一前一后位置,整机结构紧凑,运行可靠,可以防止胎胚坠落,有效地保护了胎胚和人员的安全,且噪音低,维护简单方便,2套升降装置同时升降时可以一次抓取2个胎胚,极大地提高了搬运效率,且升降行程可达到3.7米,可以增加全钢硫化车间作业空间。
An all-steel green tire handling manipulator used in the vulcanization workshop, which overcomes the problem that the existing technology cannot meet the working conditions of the all-steel vulcanization workshop of the tire factory. A bracket device is installed on the two sides of each lifting device, and a set of translation telescopic device is installed on each set of lifting device, and a set of tire grabbing device is installed on each set of translation telescopic device. The beneficial effect is that the lifting device and the translation telescopic device Both adopt a two-stage double-speed structure and two bracket devices between the main frame and the sub-frame to form a front and a rear position to avoid mutual interference. The whole machine is compact in structure and reliable in operation, which can prevent the embryo from falling and effectively protect the Safety of embryos and personnel, low noise, simple and convenient maintenance, two sets of lifting devices can grab 2 embryos at a time when lifting at the same time, which greatly improves the handling efficiency, and the lifting stroke can reach 3.7 meters, which can increase the Vulcanization workshop work space.
Description
技术领域technical field
本实用新型属于轮胎物流自动化技术领域,特别涉及一种用于硫化车间的全钢胎胚搬运机械手。The utility model belongs to the technical field of tire logistics automation, in particular to an all-steel green tire handling manipulator used in a vulcanization workshop.
背景技术Background technique
轮胎厂全钢硫化车间的胎胚种类多,体积大且重量大,而运输胎胚至硫化机都是采用胎胚转移车将胎胚由人工转移到硫化机前,转运时容易造成胎胚变形、挤压等缺陷,同时由于人为操作,对胎胚的可控性较差,而且搬运工作劳动强度大,工作效率低,容易损坏胎胚条码,使胎胚的可追溯性差。为了保持竞争优势,全球各大轮胎制造企业近年来纷纷采取降低成本的举措,而降低劳动成本被公认是最直接、最有效的办法,基于此,工业机器人越来越多地被轮胎制造商们广泛应用于各种物流自动化系统,以及轮胎智能化生产过程中。但是,现有技术中,各种机械手都是三轴机械手,均不能满足轮胎厂全钢硫化车间的工况要求。There are many types of embryos in the all-steel vulcanization workshop of the tire factory, which are large in size and heavy in weight. However, embryo transfer vehicles are used to transport the embryos to the vulcanizing machine. , extrusion and other defects. At the same time, due to human operation, the controllability of the embryo is poor, and the handling work is labor-intensive, the work efficiency is low, and the barcode of the embryo is easily damaged, which makes the traceability of the embryo poor. In order to maintain a competitive advantage, major tire manufacturing companies around the world have taken measures to reduce costs in recent years, and reducing labor costs is recognized as the most direct and effective way. Based on this, industrial robots are increasingly being used by tire manufacturers. It is widely used in various logistics automation systems and in the intelligent production process of tires. However, in the prior art, all kinds of manipulators are three-axis manipulators, which cannot meet the working condition requirements of the all-steel vulcanization workshop of the tire factory.
实用新型内容Utility model content
本实用新型所要解决的技术问题是克服现有技术的不足之处,解决现有硫化车间全钢胎胚搬运自动化程度低以及容易造成轮胎缺陷的问题,提供可以实现全钢胎胚的自动抓取与输送的一种用于硫化车间的全钢胎胚搬运机械手。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, to solve the problems of low automation in the handling of all-steel embryos in the existing vulcanization workshop and to easily cause tire defects, and to provide automatic grabbing of all-steel embryos. A kind of all-steel green tire handling manipulator used in vulcanization workshop and conveying.
本实用新型采用的技术方案包括桁架导轨、行走装置和抓胎装置,在桁架导轨上安装左右2套升降装置,在行走装置的两个侧面各安装有托架装置,所述行走装置包括主车架和副车架,主车架与副车架通过调距电缸连接,所述升降装置包括一级伸缩架和二级伸缩架,在一级伸缩架的背面安装有后升降直线导轨和一级升降皮带,在一级伸缩架前面安装有前升降直线导轨和二级升降皮带,所述一级伸缩架通过二级升降皮带和前升降直线导轨与二级伸缩架连接,在每套升降装置上还各安装一套平移伸缩装置,所述平移伸缩装置包括有固定框架、一级水平伸缩架和二级水平伸缩架,在固定框架内安装有水平驱动电机,在一级水平伸缩架与固定框架之间安装有一级直线导轨,在一级水平伸缩架的左端安装有一级过渡带轮,在一级过渡带轮上安装有一级水平皮带,在一级水平伸缩架与二级水平伸缩架之间安装有二级直线导轨,在一级水平伸缩架4-3的右端安装有二级过渡带轮4-10,在二级过渡带轮4-10上安装有二级水平皮带4-9,当水平驱动电机4-2动作时,同时带动一级水平伸缩架4-3和二级水平伸缩架4-7做平移运动。The technical solution adopted by the utility model includes a truss guide rail, a walking device and a tire gripping device. Two sets of lifting devices are installed on the truss guide rail, and bracket devices are respectively installed on the two sides of the walking device. The walking device includes a main vehicle Frame and sub-frame, the main frame and sub-frame are connected by distance-adjusting electric cylinders, the lifting device includes a primary telescopic frame and a secondary telescopic frame, and a rear lifting linear guide rail and a The first-level lifting belt is equipped with a front lifting linear guide rail and a second-level lifting belt in front of the first-level telescopic frame. A set of translation telescopic devices are also installed on each of them. The translation telescopic devices include a fixed frame, a first-level horizontal telescopic frame and a second-level horizontal telescopic frame. A horizontal drive motor is installed in the fixed frame. There is a first-level linear guide rail installed between the frames, a first-level transition pulley is installed on the left end of the first-level horizontal telescopic frame, and a first-level horizontal belt is installed on the first-level transition pulley. Secondary linear guide rails are installed between them, a secondary transition pulley 4-10 is installed on the right end of the primary horizontal telescopic frame 4-3, and a secondary horizontal belt 4-9 is installed on the secondary transition pulley 4-10. When the horizontal drive motor 4-2 moves, it simultaneously drives the first-level horizontal telescopic frame 4-3 and the secondary horizontal telescopic frame 4-7 to do translational motion.
每套平移伸缩装置的二级水平伸缩架上各安装有一套抓胎装置,所述抓胎装置包括固定块,固定块的侧面与平移伸缩装置的二级水平伸缩架连接,固定块的下面用螺钉与固定盘连接,固定盘沿圆周均匀固定8个滑块,滑块的外侧安装旋转盘,在转盘上加工有弧形槽,滑块的内侧安装有抓片,旋转盘圆周上布置4个导向轮,在固定盘上安装抓胎电缸,抓胎电缸的另一端安装在旋转盘上的支撑轴上,当抓胎电缸动作时,伸出的电缸推杆推动旋转盘旋转,滑块的导轨沿旋转盘的弧形槽滑动,从而带动抓片做开合动作,完成胎胚的抓取和放置。A set of tire grabbing devices are respectively installed on the secondary horizontal telescopic frame of each set of translation telescopic device. The tire gripping device includes a fixed block. Screws are connected to the fixed plate, and the fixed plate fixes 8 sliders evenly along the circumference. The outer side of the slider is equipped with a rotating disc, and an arc-shaped groove is processed on the turntable. The guide wheel is installed on the fixed plate with the tire grip electric cylinder, and the other end of the tire grip electric cylinder is installed on the support shaft on the rotating disk. When the tire grip electric cylinder moves, the extended electric cylinder push rod pushes the rotating disk to rotate. The guide rail of the slider slides along the arc-shaped groove of the rotating disk, thereby driving the gripper to open and close, and complete the grabbing and placement of the embryo.
所述托架装置包括固定架,固定架安装在行走装置的车架侧面,在固定架上安装托架电机,在固定架上安装有上驱动带轮和下从动带轮,在上驱动带轮和下从动带轮上安装有同步带,通过上驱动带轮和下从动带轮带动同步带,同步带的一侧安装滑动架,在滑动架内安装有氮气弹簧,滑动架下方安装护胎手。The bracket device includes a fixed frame, the fixed frame is installed on the side of the vehicle frame of the running gear, the bracket motor is installed on the fixed frame, an upper driving pulley and a lower driven pulley are installed on the fixed frame, and the upper driving belt The synchronous belt is installed on the pulley and the lower driven pulley, and the synchronous belt is driven by the upper driving pulley and the lower driven pulley. A sliding frame is installed on one side of the synchronous belt, and a nitrogen spring is installed in the sliding frame. Baby protector.
在所述主车架和副车架的左侧各安装有后托架连接件,在主车架和副车架的右边各安装前托架连接件,在主车架上安装行走驱动电机。The left side of described main vehicle frame and subframe respectively is equipped with rear bracket connecting piece, respectively installs front bracket connecting piece in the right side of main vehicle frame and subframe, and walking drive motor is installed on main vehicle frame.
所述行走驱动电机的安装通过行走驱动轴与行走驱动轮连接,在主车架和副车架上安装有上导轮和下导轮。The installation of the walking driving motor is connected with the walking driving wheel through the walking driving shaft, and an upper guide wheel and a lower guide wheel are installed on the main frame and the auxiliary frame.
所述升降装置通过后升降直线导轨与行走装置的主车架和副车架螺钉连接,安装在所述主车架的升降电机的电机轴端安装升降驱动轮,在升降驱动轮上安装一级升降皮带,当升降电机动作时,带动一级升降皮带,并通过一级升降皮带带动一级伸缩架和二级伸缩架同时做升降动作,升降行程可达到3.7米。The lifting device is connected with the main frame and the subframe of the running device by screws through the rear lifting linear guide rail, the motor shaft end of the lifting motor installed on the main frame is installed with a lifting drive wheel, and a first-stage driving wheel is installed on the lifting drive wheel. The lifting belt, when the lifting motor operates, drives the first-level lifting belt, and drives the first-level telescopic frame and the second-level telescopic frame to perform lifting actions at the same time through the first-level lifting belt, and the lifting stroke can reach 3.7 meters.
所述2套升降装置分别安装在行走装置的主车架和副车架上,2套升降装置通过各自的升降电机驱动,2套升降装置可以同时升降,也可以分别升降。The 2 sets of lifting devices are respectively installed on the main frame and the sub-frame of the running gear. The 2 sets of lifting devices are driven by respective lifting motors. The 2 sets of lifting devices can be lifted simultaneously or separately.
所述一级伸缩架由第一带孔槽型板和在带孔槽型板的开口面上用螺栓连接的3个加强筋板构成。The primary telescopic frame is composed of a first grooved plate with holes and three stiffener plates connected by bolts on the opening surface of the grooved plate with holes.
所述二级伸缩架由第二带孔槽型板和在第二带孔槽型板开口面上端焊接的滑块连接板及在第二带孔槽型板底部焊接的伸缩装置连接板构成。The secondary telescopic frame is composed of a second slotted plate with holes, a slider connecting plate welded on the opening surface of the second slotted plate with holes, and a telescopic device connecting plate welded at the bottom of the second slotted plate with holes.
所述前托架连接件为框架式的前托架连接件,通过该框架式的前托架连接件将主车架与副车架之间2个托架装置形成避免相互干涉的一前一后位置。The front bracket connector is a frame-type front bracket connector, through which the two bracket devices between the main frame and the sub-frame are formed to avoid mutual interference. back position.
与现有技术相比,本实用新型的有益效果是,Compared with the prior art, the beneficial effects of the utility model are:
(1)本实用新型行走装置包括主车架和副车架,有2套升降装置分别安装在行走装置的主车架和副车架上,且2套升降装置通过各自的升降电机驱动,可以同时升降,也可以分别升降,同时升降时可以一次抓取2个胎胚,极大地提高了搬运效率;且升降行程可达到3.7米,可以增加全钢硫化车间作业空间;(1) The walking device of the utility model includes a main frame and a sub-frame. There are 2 sets of lifting devices installed on the main frame and the sub-frame of the walking device respectively, and the 2 sets of lifting devices are driven by their own lifting motors, which can Simultaneous lifting, or lifting separately, can grab 2 embryos at a time when lifting simultaneously, which greatly improves the handling efficiency; and the lifting stroke can reach 3.7 meters, which can increase the working space of the all-steel vulcanization workshop;
(2)本实用新型通过行走装置的调距电缸可以调整两个行走装置主车架和副车架的距离,从而可以调整两个抓胎装置之间的距离,以适应不同的硫化机台两个存胎器的中心距;(2) The utility model can adjust the distance between the main frame and the auxiliary frame of the two traveling devices through the distance-adjusting electric cylinder of the traveling device, so that the distance between the two tire gripping devices can be adjusted to adapt to different vulcanizing machines Center distance between two tire depositors;
(3)本实用新型升降装置和平移伸缩装置均采用两级倍速结构,极大的节省了设备的空间;一级伸缩架和二级伸缩架均采用带孔槽型板,减轻了一级伸缩架和二级伸缩架的重量,在升降装置的一级伸缩架的第一带孔槽型板的开口面上用螺栓连接3个加强筋板,增加了一级伸缩架的强度和刚性,保证了整机结构的稳定性。(3) Both the lifting device and the translation telescopic device of the utility model adopt a two-stage double-speed structure, which greatly saves the space of the equipment; The weight of the frame and the secondary telescopic frame, on the opening surface of the first grooved plate with holes in the primary telescopic frame of the lifting device, use bolts to connect 3 stiffener plates, which increases the strength and rigidity of the primary telescopic frame and ensures The stability of the whole machine structure.
(4)本实用新型采用框架式的前托架连接件将主车架与副车架之间2个托架装置形成避免相互干涉的一前一后位置,既节省了设备的空间,又适应了硫化机台两个存胎器的中心距。(4) The utility model adopts the frame-type front bracket connector to form the two bracket devices between the main frame and the sub-frame in a front and back position to avoid mutual interference, which not only saves the space of the equipment, but also adapts to the The center-to-center distance between the two tire depositors of the vulcanizing machine.
(5)本实用新型传动机构均采用皮带传动,噪音低,且维护简单方便。(5) The transmission mechanisms of the utility model are all driven by belts, with low noise and simple and convenient maintenance.
(6)本实用新型托架装置采用氮气弹簧实现护胎手的开合,采用同步带实现护胎手的升降,结构紧凑,运行可靠,可以防止胎胚坠落,有效地保护了胎胚和人员的安全。(6) The bracket device of this utility model adopts nitrogen spring to realize the opening and closing of the tire protection hand, and adopts the synchronous belt to realize the lifting of the tire protection hand. It has a compact structure and reliable operation, which can prevent the embryo from falling and effectively protect the embryo and personnel safety.
附图说明Description of drawings
图1是本实用新型的总装配结构示意图,Fig. 1 is a schematic diagram of the general assembly structure of the utility model,
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是本实用新型桁架导轨的结构示意图;Fig. 3 is a structural schematic diagram of the utility model truss guide rail;
图4是本实用新型行走装置的结构示意图;Fig. 4 is a structural representation of the utility model walking device;
图5是图4的A-A剖视图;Fig. 5 is A-A sectional view of Fig. 4;
图6是本实用新型升降装置的主视图;Fig. 6 is the front view of the lifting device of the present utility model;
图7是图6的左视图;Fig. 7 is the left view of Fig. 6;
图8是图6的俯视放大图;Figure 8 is an enlarged top view of Figure 6;
图9是水平伸缩装置的俯视图;Fig. 9 is a top view of the horizontal expansion device;
图10是水平伸缩装置的仰视图;Fig. 10 is the bottom view of horizontal expansion device;
图11是本实用新型抓胎装置的结构示意图;Fig. 11 is a schematic structural view of the tire gripping device of the present utility model;
图12是本实用新型托架装置的结构示意图。Fig. 12 is a schematic structural view of the bracket device of the present invention.
图中:In the picture:
1.桁架导轨,1. Truss rail,
1-1.立柱,1-2.滑触线,1-1. Column, 1-2. Sliding line,
1-3.滑触线支架,1-4.行走轨道,1-3. Sliding line bracket, 1-4. Walking track,
1-5.轨道连接座,1-5. Track connection seat,
2.行走装置,2. Walking device,
2-1.主车架,2-2.前托架连接件,2-3.调距电缸,2-1. Main frame, 2-2. Front bracket connector, 2-3. Distance adjustable electric cylinder,
2-4.后托架连接件,2-5.副车架,2-6.行走驱动电机,2-4. Rear bracket connector, 2-5. Sub-frame, 2-6. Travel drive motor,
2-7.行走驱动轮,2-8.行走驱动轴,2-7. Travel drive wheel, 2-8. Travel drive shaft,
2-9.上导轮,2-10.下导轮,2-9. Upper guide wheel, 2-10. Lower guide wheel,
3.升降装置,3. Lifting device,
3-1.升降电机,3-2.升降驱动轮,3-1. Lifting motor, 3-2. Lifting drive wheel,
3-3.升降皮带,3-4.一级伸缩皮带,3-3. Lifting belt, 3-4. Primary telescopic belt,
3-5.一级伸缩架,3-5. One-stage telescopic frame,
3-5-1.第一带孔槽型板,3-5-1. The first slotted plate with holes,
3-5-2.加强筋板,3-5-2. Rib plate,
3-6.前升降直线导轨,3-6. Front lifting linear guide rail,
3-7.二级伸缩架,3-7. Two-stage telescopic frame,
3-7-1.第二带孔槽型板,3-7-1. The second slotted plate with holes,
3-7-2.滑块连接板,3-7-2. Slider connecting plate,
3-7-3.伸缩装置连接板,3-7-3. Expansion device connecting plate,
3-8.后升降直线导轨,3-8. Rear lifting linear guide rail,
3-9.外限位块,3-9. Outer limit block,
3-10.内限位块,3-10. Inner limit block,
4.平移伸缩装置,4. Translation telescopic device,
4-1.固定框架,4-2.水平驱动电机,4-1. Fixed frame, 4-2. Horizontal drive motor,
4-3.一级水平伸缩架,4-4.一级直线导轨,4-3. Level 1 horizontal telescopic frame, 4-4. Level 1 linear guide rail,
4-5.一级水平皮带,4-6.一级过渡带轮,4-5. One-level horizontal belt, 4-6. One-level transition pulley,
4-7.二级水平伸缩架,4-8.二级直线导轨,4-7. Secondary horizontal telescopic frame, 4-8. Secondary linear guide rail,
4-9.二级水平皮带,4-10.二级过渡带轮,4-9. Secondary horizontal belt, 4-10. Secondary transition pulley,
5.抓胎装置,5. Tire gripping device,
5-1.固定块,5-2.固定盘,5-1. Fixed block, 5-2. Fixed plate,
5-3.滑块,5-4.旋转盘,5-4-1.弧形槽,5-3. Slider, 5-4. Rotary disc, 5-4-1. Arc groove,
5-5.抓片,5-6.导向轮,5-5. Gripper, 5-6. Guide wheel,
5-7.支撑轴,5-8.抓胎电缸,5-7. Support shaft, 5-8. Tire grab electric cylinder,
6.托架装置,6. Bracket device,
6-1.固定架,6-2.滑动架,6-1. Fixing frame, 6-2. Sliding frame,
6-3.托架电机,6-4.上驱动带轮,6-3. Bracket motor, 6-4. Upper drive pulley,
6-5.同步带,6-6.氮气弹簧,6-5. Timing belt, 6-6. Nitrogen gas spring,
6-7.下从动带轮,6-8.护胎手;6-7. Lower driven pulley, 6-8. Tire protector;
7.电控箱。7. Electric control box.
具体实施方式Detailed ways
如图1和图2所示,本实用新型采取的技术方案包括桁架导轨1,在所述桁架导轨1上安装有行走装置2和左右2套升降装置3,所述行走装置2可以在桁架导轨1上左右行走,在行走装置2的两个侧面各安装有托架装置6,用来在行走中保护胎胚,在行走装置2上还安装有电控箱7,电控箱7随行走装置2运行,在每套升降装置3上还各安装一套平移伸缩装置4,每套平移伸缩装置上安装有一套抓胎装置5;As shown in Figure 1 and Figure 2, the technical solution adopted by the utility model includes a truss guide rail 1, on which a walking device 2 and two sets of lifting devices 3 are installed on the truss guide rail 1, and the walking device 2 can be mounted on the truss guide rail 1 to walk left and right, a bracket device 6 is installed on the two sides of the walking device 2 to protect the embryo during walking, and an electric control box 7 is also installed on the walking device 2, and the electric control box 7 follows the walking device 2 operation, a set of translation telescopic device 4 is respectively installed on each set of lifting device 3, and a set of tire gripping device 5 is installed on each set of translation telescopic device;
如图3所示,所述桁架导轨1包括一排8~10个立柱1-1,该立柱1-1使用时与硫化车间厂房的立柱焊接,在立柱1-1上用螺栓连接轨道连接座1-5,在轨道连接座1-5上连接行走轨道1-4,在行走轨道1-4后侧面焊接有一排滑触线支架1-3,在滑触线支架1-3上安装滑触线1-2,用于给整个装置供电;As shown in Figure 3, the truss guide rail 1 includes a row of 8 to 10 columns 1-1, which are welded with the columns of the vulcanization workshop when the columns 1-1 are in use, and the rail connection seats are connected with bolts on the columns 1-1 1-5, connect the running track 1-4 on the track connection seat 1-5, weld a row of trolley line brackets 1-3 on the back side of the running track 1-4, and install sliding contacts on the trolley line brackets 1-3 Line 1-2, used to power the whole device;
如图4和图5所示,所述行走装置2包括主车架2-1和副车架2-5,主车架2-1与副车架2-5通过调距电缸2-3连接,通过调距电缸2-3可以调整主车架2-1与副车架2-5之间的距离,在主车架2-1和副车架2-5的左侧各安装有后托架连接件2-4,在主车架2-1和副车架2-5的右边各安装前托架连接件2-2,如图2所示,为了防止主车架2-1与副车架2-5之间2个托架装置6的相互干涉,所述前托架连接件2-2为框架式的前托架连接件,通过该框架式的前托架连接件2-2将主车架2-1与副车架2-5之间2个托架装置6形成一前一后的位置,从而避免了主车架2-1与副车架2-5之间2个托架装置6的相互干涉,也使得结构更加紧凑;在主车架2-1上安装行走驱动电机2-6,所述行走驱动电机2-6的安装通过行走驱动轴2-8与行走驱动轮2-7连接,在主车架2-1和副车架2-5上安装有上导轮2-9和下导轮2-10;As shown in Figures 4 and 5, the traveling device 2 includes a main frame 2-1 and a subframe 2-5, and the main frame 2-1 and the subframe 2-5 pass through the distance adjustment electric cylinder 2-3 Connect, the distance between the main frame 2-1 and the subframe 2-5 can be adjusted by the distance-adjusting electric cylinder 2-3, each is installed on the left side of the main frame 2-1 and the subframe 2-5 Rear bracket connector 2-4, respectively install front bracket connector 2-2 on the right side of main vehicle frame 2-1 and subframe 2-5, as shown in Figure 2, in order to prevent main vehicle frame 2-1 The mutual interference between the two bracket devices 6 between the subframe 2-5, the front bracket connector 2-2 is a frame-type front bracket connector, through which the frame-type front bracket connector 2 -2 The two bracket devices 6 between the main frame 2-1 and the subframe 2-5 are formed in a front and back position, thereby avoiding the gap between the main frame 2-1 and the subframe 2-5. The mutual interference of the two bracket devices 6 also makes the structure more compact; on the main frame 2-1, a walking drive motor 2-6 is installed, and the installation of the walking drive motor 2-6 is through the walking drive shaft 2-8 and The walking driving wheel 2-7 is connected, and an upper guide wheel 2-9 and a lower guide wheel 2-10 are installed on the main frame 2-1 and the subframe 2-5;
如图6、图7和图8所示,所述升降装置3采用两级倍速机构,包括一级伸缩架3-5和二级伸缩架3-7,在一级伸缩架3-5的背面安装有后升降直线导轨3-8,并通过后升降直线导轨3-8与行走装置2的主车架2-1和副车架2-5螺钉连接,在一级伸缩架3-5的前面安装有前升降直线导轨3-6和二级升降皮带3-4,所述一级伸缩架3-5通过二级升降皮带3-4和前升降直线导轨3-6与二级伸缩架3-7连接,安装在主车架2-1的升降电机3-1的电机轴端安装升降驱动轮3-2,在升降驱动轮3-2上安装一级升降皮带3-3,当升降电机3-1动作时,带动一级升降皮带3-3,并通过一级升降皮带3-3带动一级伸缩架3-5和二级伸缩架3-7同时做升降动作,升降行程可达到3.7米;本实用新型2套升降装置3分别安装在行走装置2的主车架2-1和副车架2-5上,2套升降装置3通过各自的升降电机3-1驱动,2套升降装置3可以同时升降,也可以分别升降,图1和图2中所示为升降装置3的两种不同工作状态,右侧为完全收回升至最高位时的状态,该状态为抓胎后行走状态;左侧为完全伸出降到最低位的状态,该状态为放胎后状态;所述一级伸缩架3-5由第一带孔槽型板3-5-1和在第一带孔槽型板3-5-1的开口面上用螺栓连接的3个加强筋板3-5-2构成;所述二级伸缩架3-7由第二带孔槽型板3-7-1和在第二带孔槽型板3-7-1开口面上端焊接的滑块连接板3-7-2及在第二带孔槽型板3-7-1底部焊接的伸缩装置连接板3-7-3构成;在所述一级伸缩架3-5的第一带孔槽型板3-5-1槽内上方设有内限位块3-10,用于对二级伸缩架3-7上行时的限位;在所述一级伸缩架3-5的第一带孔槽型板3-5-1槽外一侧设有上下2个外限位块3-9,用于对一级伸缩架3-5上行时或下行时进行限位;As shown in Figure 6, Figure 7 and Figure 8, the lifting device 3 adopts a two-stage double-speed mechanism, including a primary telescopic frame 3-5 and a secondary telescopic frame 3-7, on the back side of the primary telescopic frame 3-5 The rear lifting linear guide rail 3-8 is installed, and the main frame 2-1 and the subframe 2-5 of the traveling device 2 are connected by screws through the rear lifting linear guide rail 3-8, in front of the primary telescopic frame 3-5 The front lifting linear guide rail 3-6 and the secondary lifting belt 3-4 are installed, and the first-level telescopic frame 3-5 is connected with the secondary telescopic frame 3-5 through the secondary lifting belt 3-4 and the front lifting linear guide rail 3-6. 7 connection, the motor shaft end of the lifting motor 3-1 installed on the main frame 2-1 is installed with the lifting driving wheel 3-2, and the first-level lifting belt 3-3 is installed on the lifting driving wheel 3-2, when the lifting motor 3 When -1 moves, it drives the first-level lifting belt 3-3, and drives the first-level telescopic frame 3-5 and the second-level telescopic frame 3-7 to perform lifting action at the same time through the first-level lifting belt 3-3, and the lifting stroke can reach 3.7 meters ; 2 sets of lifting devices 3 of the utility model are respectively installed on the main frame 2-1 and the subframe 2-5 of the walking device 2, and 2 sets of lifting devices 3 are driven by respective lifting motors 3-1, and 2 sets of lifting devices 3 can be lifted at the same time or separately. Figure 1 and Figure 2 show two different working states of the lifting device 3. The right side is the state when it is fully retracted and raised to the highest position. This state is the walking state after grabbing the tire ;The left side is fully stretched out and lowered to the lowest position, which is the state after the tire is put; The opening surface of the grooved plate 3-5-1 is composed of three ribbed plates 3-5-2 connected by bolts; the secondary telescopic frame 3-7 is composed of the second grooved plate 3-7-1 with holes And the slider connecting plate 3-7-2 welded on the opening surface of the second grooved plate with holes 3-7-1 and the expansion device connecting plate 3 welded at the bottom of the second grooved plate with holes 3-7-1 -7-3 composition; an inner limit block 3-10 is provided above the first grooved plate 3-5-1 groove of the first-level telescopic frame 3-5, which is used for the secondary telescopic frame 3 -7 The limit when going up; two outer limit blocks 3-9 up and down are provided on the outer side of the first slotted plate 3-5-1 groove of the first-level telescopic frame 3-5, for Limit the first-level telescopic frame 3-5 when it goes up or down;
如图9和图10所示,所述平移伸缩装置4包括有固定框架4-1、一级水平伸缩架4-3和二级水平伸缩架4-7,在固定框架4-1内安装有水平驱动电机4-2,在一级水平伸缩架4-3与固定框架4-1之间安装有一级直线导轨4-4,在一级水平伸缩架4-3的左端安装有一级过渡带轮4-6,在一级过渡带轮4-6安装有一级水平皮带4-5,在一级水平伸缩架4-3与二级水平伸缩架4-7之间安装有二级直线导轨4-8,在一级水平伸缩架4-3的右端安装有二级过渡带轮4-10,在二级过渡带轮4-10上安装有二级水平皮带4-9,所述固定框架4-1通过螺钉与升降装置3的二级伸缩架3-7连接,当水平驱动电机4-2动作时,同时带动一级水平伸缩架4-3和二级水平伸缩架4-7做平移运动;As shown in Figures 9 and 10, the translation telescopic device 4 includes a fixed frame 4-1, a primary horizontal telescopic frame 4-3 and a secondary horizontal telescopic frame 4-7, and the fixed frame 4-1 is equipped with Horizontal drive motor 4-2, a first-level linear guide rail 4-4 is installed between the first-level horizontal telescopic frame 4-3 and the fixed frame 4-1, and a first-level transition pulley is installed on the left end of the first-level horizontal telescopic frame 4-3 4-6, a first-level horizontal belt 4-5 is installed on the first-level transition pulley 4-6, and a second-level linear guide rail 4- is installed between the first-level horizontal telescopic frame 4-3 and the second-level horizontal telescopic frame 4-7 8. A secondary transition pulley 4-10 is installed on the right end of the primary horizontal telescopic frame 4-3, a secondary horizontal belt 4-9 is installed on the secondary transition pulley 4-10, and the fixed frame 4- 1 is connected with the secondary telescopic frame 3-7 of the lifting device 3 through screws, and when the horizontal drive motor 4-2 moves, it simultaneously drives the primary horizontal telescopic frame 4-3 and the secondary horizontal telescopic frame 4-7 to perform translational movement;
如图11所示,所述抓胎装置5包括固定块5-1,固定块5-1的侧面与平移伸缩装置4的二级水平伸缩架4-7连接,固定块5-1的下面用螺钉与固定盘5-2连接,固定盘5-2沿圆周均匀固定8个滑块5-3,滑块5-3的外侧安装旋转盘5-4,在转盘5-4上加工有弧形槽5-4-1,滑块5-3的内侧安装有抓片5-5,旋转盘5-4圆周上布置4个导向轮5-6,在固定盘5-2上安装抓胎电缸5-8,抓胎电缸5-8的另一端安装在旋转盘5-4上的支撑轴5-7上,当抓胎电缸5-8动作时,伸出的电缸推杆推动旋转盘5-4旋转,滑块5-3的导轨沿旋转盘5-4的弧形槽5-4-1滑动,从而带动抓片5-5做开合动作,完成胎胚的抓取和放置;As shown in Figure 11, described tire gripping device 5 comprises fixed block 5-1, and the side of fixed block 5-1 is connected with the secondary level telescopic frame 4-7 of translation telescopic device 4, and the following of fixed block 5-1 is used The screw is connected with the fixed disc 5-2, and the fixed disc 5-2 fixes 8 sliders 5-3 evenly along the circumference, and the outer side of the slider 5-3 is installed with a rotary disc 5-4, and an arc is processed on the rotary disc 5-4 Groove 5-4-1, the inner side of the slider 5-3 is equipped with a gripping piece 5-5, 4 guide wheels 5-6 are arranged on the circumference of the rotating disk 5-4, and a tire gripping electric cylinder is installed on the fixed disk 5-2 5-8, the other end of the tire gripping electric cylinder 5-8 is installed on the support shaft 5-7 on the rotating disk 5-4, when the tire gripping electric cylinder 5-8 moves, the extended electric cylinder push rod pushes the When the disc 5-4 rotates, the guide rail of the slider 5-3 slides along the arc-shaped groove 5-4-1 of the rotating disc 5-4, thereby driving the grasping piece 5-5 to perform opening and closing actions, and completes the grasping and placement of the embryo ;
如图12所示,所述托架装置6包括固定架6-1,固定架6-1与所述行走装置2的主车架2-1和副车架2-5固定连接,在固定架6-1上安装托架电机6-3,在固定架6-1上安装有上驱动带轮6-4和下从动带轮6-7,在上驱动带轮6-4和下从动带轮6-7上安装有同步带6-5,通过上驱动带轮6-4和下从动带轮6-7带动同步带6-5,同步带6-5的一侧安装有滑动架6-2,在滑动架6-2内安装有氮气弹簧6-6,滑动架6-2下方安装护胎手6-8,当托架电机6-3转动时,带动护胎手6-8上下运动,并且滑动架6-2内的氮气弹簧6-6动作,可以实现护胎手6-8的开合动作,起到保护胎胚的作用。As shown in Figure 12, the bracket device 6 includes a fixed frame 6-1, and the fixed frame 6-1 is fixedly connected with the main frame 2-1 and the subframe 2-5 of the traveling device 2, and the fixed frame The bracket motor 6-3 is installed on the 6-1, and the upper driving pulley 6-4 and the lower driven pulley 6-7 are installed on the fixed mount 6-1, and the upper driving pulley 6-4 and the lower driven pulley A synchronous belt 6-5 is installed on the pulley 6-7, and the synchronous belt 6-5 is driven by the upper driving pulley 6-4 and the lower driven pulley 6-7, and a sliding frame is installed on one side of the synchronous belt 6-5 6-2, a nitrogen gas spring 6-6 is installed in the sliding frame 6-2, and a tire protection hand 6-8 is installed below the sliding frame 6-2, and when the carriage motor 6-3 rotates, the tire protection hand 6-8 is driven Moving up and down, and the action of the nitrogen gas spring 6-6 in the sliding frame 6-2 can realize the opening and closing action of the tire protector hand 6-8, and play the effect of protecting the tire embryo.
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Cited By (2)
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CN107685459A (en) * | 2017-09-25 | 2018-02-13 | 沈阳蓝英工业自动化装备股份有限公司 | A kind of all steel fetus conveying robot for curing department |
CN110253796A (en) * | 2019-07-25 | 2019-09-20 | 青岛星华智能装备有限公司 | A kind of T axis truss vulcanizer |
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2017
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107685459A (en) * | 2017-09-25 | 2018-02-13 | 沈阳蓝英工业自动化装备股份有限公司 | A kind of all steel fetus conveying robot for curing department |
CN107685459B (en) * | 2017-09-25 | 2024-03-22 | 沈阳蓝英工业自动化装备股份有限公司 | All-steel tire blank carrying manipulator for vulcanization workshop |
CN110253796A (en) * | 2019-07-25 | 2019-09-20 | 青岛星华智能装备有限公司 | A kind of T axis truss vulcanizer |
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