CN207224644U - A kind of lifting gear of all steel fetus conveying robot for curing department - Google Patents
A kind of lifting gear of all steel fetus conveying robot for curing department Download PDFInfo
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Abstract
本实用新型为实现全钢胎胚的自动抓取与输送提供一种用于硫化车间的全钢胎胚搬运机械手的升降装置,特征是包括升降电机、一级伸缩架和二级伸缩架,在一级伸缩架的背面安装有后升降直线导轨,在升降驱动轮上安装有一级升降皮带,在一级伸缩架的前面安装有前升降直线导轨和二级升降皮带,一级伸缩架通过二级升降皮带和前升降直线导轨与二级伸缩架连接,当升降电机动作时带动一级升降皮带,并通过一级升降皮带带动一级伸缩架和二级伸缩架同时做升降动作,有益效果是,由于采用两级倍速结构,节省了设备的空间,传动机构采用皮带传动,噪音低,维护简单方便,一级伸缩架和二级伸缩架重量轻,升降行程可达到3.7米,增加了在硫化车间的作业空间。
The utility model provides a lifting device for the all-steel embryo handling manipulator used in the vulcanization workshop to realize the automatic grasping and conveying of the all-steel embryo. The rear lifting linear guide rail is installed on the back of the first-level telescopic frame, the first-level lifting belt is installed on the lifting drive wheel, the front lifting linear guide rail and the second-level lifting belt are installed in front of the first-level telescopic frame, and the first-level telescopic frame passes through the second-level The lifting belt and the front lifting linear guide rail are connected with the secondary telescopic frame. When the lifting motor operates, the primary lifting belt is driven, and the primary telescopic frame and the secondary telescopic frame are driven to perform lifting actions at the same time through the primary lifting belt. The beneficial effect is that, Due to the use of two-stage double-speed structure, the space of the equipment is saved. The transmission mechanism adopts belt drive, which has low noise and is easy to maintain. The first-stage telescopic frame and the second-stage telescopic frame are light in weight. work space.
Description
技术领域technical field
本实用新型属于轮胎物流自动化技术领域,特别涉及一种用于硫化车间的全钢胎胚搬运机械手的升降装置。The utility model belongs to the technical field of tire logistics automation, and in particular relates to a lifting device for an all-steel tire embryo handling manipulator used in a vulcanization workshop.
背景技术Background technique
轮胎厂全钢硫化车间的胎胚种类多,体积大且重量大,而运输胎胚至硫化机都是采用胎胚转移车将胎胚由人工转移到硫化机前,转运时容易造成胎胚变形、挤压等缺陷,同时由于人为操作,对胎胚的可控性较差,而且搬运工作劳动强度大,工作效率低,容易损坏胎胚条码,使胎胚的可追溯性差。为了保持竞争优势,全球各大轮胎制造企业近年来纷纷采取降低成本的举措,而降低劳动成本被公认是最直接、最有效的办法,基于此,工业机器人越来越多地被轮胎制造商们广泛应用于各种物流自动化系统,以及轮胎智能化生产过程中。但是,现有技术中,各种机械手都是三轴机械手,不能满足轮胎厂全钢硫化车间的工况要求。There are many types of embryos in the all-steel vulcanization workshop of the tire factory, which are large in size and heavy in weight. However, embryo transfer vehicles are used to transport the embryos to the vulcanizing machine. , extrusion and other defects. At the same time, due to human operation, the controllability of the embryo is poor, and the handling work is labor-intensive, the work efficiency is low, and the barcode of the embryo is easily damaged, which makes the traceability of the embryo poor. In order to maintain a competitive advantage, major tire manufacturing companies around the world have adopted measures to reduce costs in recent years, and reducing labor costs is recognized as the most direct and effective way. Based on this, industrial robots are increasingly being used by tire manufacturers. It is widely used in various logistics automation systems and in the intelligent production process of tires. However, in the prior art, all kinds of manipulators are three-axis manipulators, which cannot meet the working condition requirements of the all-steel vulcanization workshop of the tire factory.
发明内容Contents of the invention
本实用新型的目的是克服现有技术的不足之处,解决现有硫化车间全钢胎胚搬运自动化程度低以及容易造成轮胎缺陷的问题,为实现全钢胎胚的自动抓取与输送提供一种用于硫化车间的全钢胎胚搬运机械手的升降装置。The purpose of this utility model is to overcome the deficiencies of the existing technology, solve the problems of low automation in the handling of all-steel embryos in the existing vulcanization workshop and easily cause tire defects, and provide a new method for realizing the automatic grabbing and transportation of all-steel embryos The utility model relates to a lifting device for an all-steel green embryo handling manipulator used in a vulcanization workshop.
本实用新型采用的技术方案包括升降电机、一级伸缩架和二级伸缩架,在升降电机的电机轴端安装升降驱动轮,在所述升降驱动轮上安装有一级升降皮带,在一级伸缩架的背面安装有后升降直线导轨,在一级伸缩架的前面安装有前升降直线导轨和二级升降皮带,所述一级伸缩架通过二级升降皮带和前升降直线导轨与二级伸缩架7连接。The technical solution adopted by the utility model includes a lifting motor, a first-level telescopic frame and a second-level telescopic frame. A lifting driving wheel is installed at the motor shaft end of the lifting motor, and a first-level lifting belt is installed on the lifting driving wheel. The rear lifting linear guide rail is installed on the back of the frame, and the front lifting linear guide rail and the secondary lifting belt are installed in front of the first-level telescopic frame. 7 connections.
所述一级伸缩架和二级伸缩架的升降行程可达到3.7米。The lifting stroke of the first-level telescopic frame and the second-level telescopic frame can reach 3.7 meters.
所述一级伸缩架由第一带孔槽型板和在带孔槽型板的开口面上用螺栓连接的3个加强筋板构成。The primary telescopic frame is composed of a first grooved plate with holes and three stiffener plates connected by bolts on the opening surface of the grooved plate with holes.
所述二级伸缩架由第二带孔槽型板和在第二带孔槽型板开口面上端焊接的滑块连接板及在第二带孔槽型板底部焊接的伸缩机构连接板构成。The secondary telescopic frame is composed of a second slotted plate with holes, a slider connecting plate welded on the opening surface of the second slotted plate with holes, and a telescopic mechanism connecting plate welded at the bottom of the second slotted plate with holes.
在所述一级伸缩架的第一带孔槽型板槽内上方设有内限位块,在所述一级伸缩架的第一带孔槽型板槽外一侧设有上下2个外限位块。An inner limit block is provided above the first grooved plate groove with holes of the first-level telescopic frame, and two outer and upper outer blocks are arranged on the outer side of the first grooved plate groove with holes of the first-level telescopic frame. limit block.
与现有技术相比,本实用新型的有益效果是,Compared with the prior art, the beneficial effects of the utility model are:
(1)本实用新型采用两级倍速结构,极大的节省了设备的空间,传动机构采用皮带传动,噪音低,维护简单方便,使用时,2套本实用新型分别安装在用于硫化车间全钢胎胚的硫化机械手的行走装置的主车架和副车架上,2套升降装置通过各自的升降电机驱动,可以同时升降,也可以分别升降,同时升降时可以一次抓取2个胎胚,极大地提高了搬运效率。(1) The utility model adopts a two-stage double-speed structure, which greatly saves the space of the equipment. The transmission mechanism adopts a belt drive, which has low noise and is simple and convenient to maintain. On the main frame and sub-frame of the walking device of the steel tire vulcanization manipulator, two sets of lifting devices are driven by their own lifting motors, which can be lifted at the same time or separately, and can grab two green tires at a time when lifting at the same time , greatly improving the handling efficiency.
(2)本实用新型一级伸缩架和二级伸缩架的升降行程可达到3.7米,增加了在硫化车间的作业空间。(2) The lifting stroke of the first-level telescopic frame and the second-level telescopic frame of the utility model can reach 3.7 meters, which increases the working space in the vulcanization workshop.
(3)本实用新型一级伸缩架由第一带孔槽型板和在第一带孔槽型板的开口面上用螺栓连接的3个加强筋板构成,既减轻了级伸缩架的重量,又增加了一级伸缩架强度和刚性,保证了整机结构的稳定性。(3) The first-level telescopic frame of the utility model is composed of the first grooved plate with holes and three ribbed plates connected by bolts on the opening surface of the first grooved plate with holes, which not only reduces the weight of the first-level telescopic frame , and increased the strength and rigidity of the first-level telescopic frame to ensure the stability of the whole machine structure.
(4)本实用新型二级伸缩架由第二带孔槽型板和在第二带孔槽型板开口面上端焊接的固定框架连接板构成,在减轻了整机的重量同时方便了本实用新型与平移伸缩装置的连接。(4) The secondary telescopic frame of the utility model is composed of the second slotted plate with holes and the fixed frame connecting plate welded on the opening surface of the second slotted plate with holes, which reduces the weight of the whole machine and facilitates the utility model. New type of connection to the translational telescoping device.
附图说明Description of drawings
图1是本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2是图1的左视图Figure 2 is the left side view of Figure 1
图3是图1的俯视放大图。FIG. 3 is an enlarged top view of FIG. 1 .
图中:In the picture:
1.升降电机,1. Lifting motor,
2.升降驱动轮,2. Lifting drive wheel,
3.一级升降皮带,3. Level one lifting belt,
4 二级升降皮带,4 secondary lift belts,
5.一级伸缩架,5. One-level telescopic frame,
5-1.第一带孔槽型板,5-2. 加强筋板,5-1. The first grooved plate with holes, 5-2. Rib plate,
6.前升降直线导轨,6. Front lifting linear guide rail,
7.二级伸缩架;7. Secondary telescopic frame;
7-1.第二带孔槽型板,7-2.滑块连接板,7-3.伸缩机构连接板,7-1. Second grooved plate with holes, 7-2. Slider connecting plate, 7-3. Telescopic mechanism connecting plate,
8.后升降直线导轨,8. Rear lifting linear guide rail,
9.外限位块,9. Outer limit block,
10内限位块。10 inner limit blocks.
具体实施方式Detailed ways
如附图所示,本实用新型包括升降电机1、一级伸缩架5和二级伸缩架7,在一级伸缩架5的背面安装有后升降直线导轨8,在一级伸缩架5的前面安装有前升降直线导轨6和二级升降皮带4,所述一级伸缩架5通过二级升降皮带4和前升降直线导轨6与二级伸缩架7连接,在升降电机1的电机轴端安装升降驱动轮2,在升降驱动轮2上安装一级升降皮带3,当升降电机1动作时,带动一级升降皮带3,并通过一级升降皮带3带动一级伸缩架5和二级伸缩架7同时做升降动作,所述一级伸缩架5和二级伸缩架7的升降行程可达到3.7米。As shown in the accompanying drawings, the utility model includes a lifting motor 1, a primary telescopic frame 5 and a secondary telescopic frame 7, a rear lifting linear guide rail 8 is installed on the back of the primary telescopic frame 5, and a rear lifting linear guide rail 8 is installed in front of the primary telescopic frame 5 The front lifting linear guide rail 6 and the secondary lifting belt 4 are installed, and the first-level telescopic frame 5 is connected with the secondary telescopic frame 7 through the secondary lifting belt 4 and the front lifting linear guide rail 6, and is installed on the motor shaft end of the lifting motor 1 Lifting driving wheel 2, the first-level lifting belt 3 is installed on the lifting driving wheel 2, when the lifting motor 1 moves, it drives the first-level lifting belt 3, and drives the first-level telescopic frame 5 and the second-level telescopic frame through the first-level lifting belt 3 7 do the lifting action at the same time, and the lifting stroke of the first-level telescopic frame 5 and the secondary telescopic frame 7 can reach 3.7 meters.
所述一级伸缩架5由第一带孔槽型板5-1和在带孔槽型板5-1的开口面上用螺栓连接的3个加强筋板5-2构成,采用第一带孔槽型板5-1,减轻了一级伸缩架5的重量,采用3个加强筋板5-2,增加了一级伸缩架强度和刚性,保证了整机结构的稳定性。The primary telescopic frame 5 is composed of a first grooved plate 5-1 with holes and three stiffener plates 5-2 connected by bolts on the opening surface of the grooved plate 5-1 with holes. The slotted plate 5-1 reduces the weight of the first-level telescopic frame 5, adopts 3 rib plates 5-2, increases the strength and rigidity of the first-level telescopic frame, and ensures the stability of the whole machine structure.
所述二级伸缩架7由第二带孔槽型板7-1和在第二带孔槽型板7-1开口面上端焊接的滑块连接板7-2及在第二带孔槽型板7-1底部焊接的伸缩机构连接板7-3构成,采用第二带孔槽型板7-1,减轻了二级伸缩架7的重量,在第二带孔槽型板7-1的开口面上端焊接的伸缩机构连接板7-3方便了本实用新型与平移伸缩装置的连接。The secondary telescopic frame 7 consists of a second grooved plate with holes 7-1 and a slider connecting plate 7-2 welded on the opening surface of the second grooved plate with holes 7-1 and a second grooved plate with holes. The telescopic mechanism connecting plate 7-3 welded at the bottom of the plate 7-1 is composed of the second grooved plate 7-1 with holes, which reduces the weight of the secondary telescopic frame 7. In the second grooved plate 7-1 with holes The telescopic mechanism connection plate 7-3 welded on the top of the opening surface facilitates the connection of the utility model and the translation telescopic device.
在所述一级伸缩架5的第一带孔槽型板5-1槽内上方设有内限位块10,用于对二级伸缩架7上行时的限位;在所述一级伸缩架5的第一带孔槽型板5-1槽外一侧设有上下2个外限位块9,用于对一级伸缩架5上行时或下行时进行限位。In the top of the first grooved plate 5-1 groove of the first-level telescopic frame 5, an inner limit block 10 is provided to limit the position when the secondary telescopic frame 7 goes up; The outer side of the first grooved plate with holes 5-1 of frame 5 is provided with 2 outer limit blocks 9 up and down, which are used to limit the first-level telescopic frame 5 when it goes up or when it goes down.
使用时,本实用新型通过后升降直线导轨8与行走装置的主车架和副车架螺钉连接,2套本实用新型分别通过后升降直线导轨8与行走装置的主车架和副车架连接,2套升降装置通过各自的升降电机1驱动,2套升降装置3可以同时升降,也可以分别升降,所述一级伸缩架5和二级伸缩架7的升降行程可达到3.7米。When in use, the utility model is screw-connected with the main frame and the sub-frame of the walking device through the rear lifting linear guide rail 8, and two sets of the utility model are respectively connected with the main frame and the sub-frame of the traveling device through the rear lifting linear guide rail 8 , 2 sets of elevating devices are driven by respective elevating motors 1, and 2 sets of elevating devices 3 can be lifted and lowered simultaneously, and can also be elevated separately, and the lifting stroke of the first-level telescopic frame 5 and the secondary telescopic frame 7 can reach 3.7 meters.
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CN114803557A (en) * | 2022-04-24 | 2022-07-29 | 青岛科捷机器人有限公司 | Automatic loading robot and loading assembly line thereof |
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CN114803557A (en) * | 2022-04-24 | 2022-07-29 | 青岛科捷机器人有限公司 | Automatic loading robot and loading assembly line thereof |
CN114803557B (en) * | 2022-04-24 | 2023-02-10 | 青岛科捷机器人有限公司 | Automatic loading robot and loading assembly line thereof |
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