CN207479822U - A kind of radiator welding production line - Google Patents
A kind of radiator welding production line Download PDFInfo
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- CN207479822U CN207479822U CN201721283448.4U CN201721283448U CN207479822U CN 207479822 U CN207479822 U CN 207479822U CN 201721283448 U CN201721283448 U CN 201721283448U CN 207479822 U CN207479822 U CN 207479822U
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Abstract
The utility model is related to a kind of radiator welding production line, the mounting bracket that including track and is slidably set up on track, the track passes sequentially through tack welder, housing welding machine, X to seam welder, fin welding machine, Y-direction seam welder, threeway welding machine from front to back.The utility model first passes through tack welder and carries out spot welding positioning to water guide unit, spot welding reinforcement is carried out to the invagination part of water guide unit by housing welding machine again, roll welding sealing is carried out to water guide unit both sides to seam welder by X again, spot welding is carried out with fin to water guide unit by fin welding machine again to fix, roll welding sealing is carried out to the other both sides of water guide unit by Y-direction seam welder again, welded seal is carried out to water guide unit and three-way connection by threeway welding machine again, water guide unit is welded and fixed with on-hook finally by pendant welding machine, it is incremental, it effectively prevent wrong weldering, solder skip happens, improve production efficiency.
Description
Technical field
The utility model is related to welding fields, and in particular to a kind of radiator welding production line.
Background technology
Heating radiator is commonly called as heating, is the end equipment of heating system.We are installed in room by common heating radiator
Interior, it carries the heat transfer that heating agent carries to the air in room, to compensate the heat consumption in room, reaches maintenance room
The purpose of certain air themperature.Above-mentioned mission is completed, heating radiator must have the pressure that can bear heating agent transport system
Power has good heat transfer and heat-sinking capability, can install indoors and with conditions such as necessary service lifes.
A kind of existing radiator, as shown in Figure 1-Figure 3, the water guide unit 1 including rectangle, the water guide unit 1 includes upper
Under the upper shell 2 that is correspondingly arranged and lower housing 3, the upper shell 2 and 3 surrounding of lower housing difference outwardly convex form water guide cavity
4, the upper shell 2 and the middle part of lower housing 3 be arranged with the concave portion 5 of outwardly convex respectively, being recessed inwardly both makes what is be bonded
Invagination part 6, the concave portion 5 form the channel of connection water guide cavity 4, the concave portion 5 and 6 alternate row of part of invaginating
Row form wavy；The edge of the water guide unit 1 is respectively arranged with three-way connection 7, and the three-way connection 7 is respectively communicated with phase
Adjacent water guide unit 1, the water guide unit 1 are provided with wavy fin 8, and the high spot of the fin 8 is along concave portion 5
Length direction is accordingly bonded and is fixedly connected, and the pendant 9 for hanging is additionally provided on the water guide unit 1.
A large amount of hot water are passed through since radiator is internal when in use, hydraulic pressure is larger, needs to ensure its leakproofness, generally in life
During production, need upper shell, lower housing, fin, pendant being performed in multiple times and be accordingly welded and fixed.Existing welding equipment, which lacks, is
The welding production line of system can only carry out the independent welding processing of single process, need to remove product after completing one of welding sequence
It moves to subsequent processing to be welded, great work intensity, inefficient, and wrong weldering, the situation of solder skip often occur；Due to internal water
Pressure is big, and existing welding procedure is also difficult to ensure that radiator has corresponding bearing capacity.
Utility model content
The utility model aim is to provide a kind of radiator welding production line, it can efficiently solve in background technology and be deposited
The problem of.
Technical problem to be solved in the utility model is realized using following technical scheme：
A kind of radiator welding production line, the mounting bracket including track and being slidably set up on track, the track
Tack welder, housing welding machine, X are passed sequentially through from front to back to seam welder, fin welding machine, Y-direction seam welder, threeway welding machine, pendant
Welding machine.
It is positioned in mounting bracket after closing upper shell and lower housing lid during use, in tack welder to upper shell and lower casing
The edge of body contact carries out spot welding, and electric welding position is at least everywhere, fixes the position of upper shell and lower housing, prevents follow-up
Upper shell misplaces with lower housing during welding；Housing welding machine is moved to, housing welding machine carries out it along the length direction of invagination part
Spot welding makes invagination part have enough fitting intensity, prevents hydraulic pressure is excessive from invagination part being caused to be heaved；X is moved to roll welding
The machine both sides opposite to water guide unit carry out roll welding, make edge seal；It is moved to identical wing of the welding direction with X to seam welder
Piece welding machine loads onto fin, and fin welding machine carries out spot welding along the length direction that fin high spot is bonded with water guide unit concave portion,
Fin is made to be fixed on water guide unit, increases the heat dissipation area of radiator by fin；Mobile welding direction is hung down with X to seam welder
Straight Y-direction seam welder, Y-direction seam welder carry out roll welding to the other both sides of water guide unit, realize the sealing of water guide cell edges, it is ensured that
Water guide cell edges are water-tight；Threeway welding machine is moved to, is packed into three-way connection, threeway welding machine is to three-way connection and water guide unit
Junction carries out welded seal, makes to form sealing completely, stable inside water guide unit.
Further, the mounting bracket includes the sliding block being set up on track, and the slider bottom is provided with and track
Matched guide groove, the guide groove both sides are respectively arranged with the limited block that sliding block is fixed on to track any position, on the sliding block
Mounting blocks rotatably are provided with, side is formed there through insertion space, the mounting blocks top to the mounting blocks around by middle part
Be provided with fixing groove, the sliding block surrounding rectangular array there are four pilot pin, the mounting blocks surrounding be provided with respectively with positioning
The corresponding button block of bolt, the button block upper end are hinged with mounting blocks, and the button block lower end is provided with and the matched catching groove of pilot pin.
Water guide unit is positioned in fixing groove, it is driven to move in orbit by sliding block, mounting blocks setting insertion space,
Weld job is carried out convenient for water guide unit bottom, since water guide unit only needs 90 ° of rotation to be processed in the welding process, because
This setting button block coordinates with pilot pin, it is ensured that angle is accurate after mounting blocks rotation, and sliding block passes through limited block pair in moving process
It carries out positioning processing, and any prior art realization can be used in limited block described here.
Further, the tack welder includes the first sliding rail, and the first bonding machine is symmetrically provided on first sliding rail
Structure, first welding mechanism are slidably set up on the first sliding rail, and the first welding mechanism top and lower part are set respectively
There are horizontal the first upper rail and the first lower guideway, first upper rail is slidably provided with welding electrode on first, and described
Once slidably it is provided with first time welding electrode corresponding with welding electrode on first to guide rail, welding electrode and first on described first
Lower welding electrode is connected separately with the first driving cylinder of its up and down motion of driving.
First welding mechanism slides on the first sliding rail accordingly to be adjusted according to the width of water guide unit, welded on first
Electrode and first time welding electrode weld water guide cell edges local melting by end electric discharge, on first under welding electrode and first
Welding electrode slides respectively in the first upper rail and the first lower railway, to realizing multi-point welding at water guide cell edges.
Further, the housing welding machine includes the second rack, and second central rack is provided with the second processing space,
The second processing space top is arranged with welding electrode on second, and the second processing space lower part is arranged with welding electricity on second
Extremely corresponding second time welding electrode, second time welding electrode are fixed and on the second sliding block, second slider bottom is provided with
Second guide rod, the second guide sleeve with the second matching guide bars is provided in second rack, and second rack is additionally provided with drive
The second driving cylinder that dynamic second sliding block moves up and down, the second sliding block both ends are also respectively provided with what is connect with the second rack
Second resilient snubber, the second resilient snubber middle part are arched upward downwards.
The invagination part of water guide unit is carried out by welding electrode on second and second time welding electrode, to an electric discharge, to make invagination
Part multiple spot fusion welding.
Further, the X includes third sliding rail to seam welder, and third bonding machine is symmetrically provided on the third sliding rail
Structure, the third welding mechanism are slidably set up on third sliding rail, and the third welding mechanism is provided with up and down corresponding the
Three upper roller electrodes and third bottom roller electrode, the third upper roller electrode and third bottom roller electrode are connected separately with driving
Its third driving motor rotated, the third upper roller electrode are additionally provided with third driving cylinder that it is driven to move up and down.
Used using idler wheel as electrode, welding be converted into wire bonding by spot welding, water guide unit by when, roll in third
Electrode and the edge of third bottom roller electrode clamping water guide unit opposite sides are taken turns, makes its welded seal.
Further, the fin welding machine includes the 4th rack, and the 4th central rack is provided with the 4th processing space,
The 4th processing space top is arranged with welding electrode on the 4th, and the 4th processing space lower part is provided with connecing electricity on the 4th
Extremely corresponding 4th guide plate electrode, the 4th guide plate electrode include the 4th that the 4th guide plate and the 4th guide plate of driving move up and down
Cylinder is driven, the 4th guide plate bottom is additionally provided with the 4th guide rod, is provided in the 4th rack corresponding with the 4th guide rod
The 4th guide sleeve.
Water guide unit is jacked up by the 4th guide plate during welding, welding electrode forms circuit pathways on the 4th guide plate and the 4th, leads to
It crosses welding electrode on the 4th to discharge to fin with the place that water guide unit contacts, makes its fusion welding.
Further, the Y-direction seam welder includes the 5th sliding rail, and the 5th bonding machine is symmetrically provided on the 5th sliding rail
Structure, the 5th welding mechanism are slidably set up on the 5th sliding rail, and the 5th welding mechanism is provided with up and down corresponding the
Five upper roller electrodes and the 5th bottom roller electrode, the 5th upper roller electrode and the 5th bottom roller electrode are connected separately with driving
Its 5th driving motor rotated, the 5th upper roller electrode are additionally provided with the 5th driving cylinder that it is driven to move up and down.
Further, the threeway welding machine includes the 6th rack, and the 6th central rack is provided with the 6th processing space,
The 6th processing space top is provided with welding electrode on the 6th, and the 6th processing space lower part is provided with welding electricity on the 6th
Extremely corresponding the six times welding electrodes, welding electrode is connected with driving its 6th driving cylinder for moving up and down on the described 6th.
Further, the pendant welding machine includes the 7th rack, and the 7th central rack is provided with the 7th processing space,
The 7th processing space top is arranged with welding electrode on the 7th, and the processing space lower part is provided with and receiving electrode pair on the 7th
The 7th guide plate electrode answered, the 7th driving that the 7th guide plate electrode includes the 7th guide plate and the 7th guide plate is driven to move up and down
Cylinder, the 7th guide plate bottom are additionally provided with the 7th guide rod, and corresponding with the 7th guide rod is provided in the 7th rack
Seven guide sleeves.
The beneficial effects of the utility model are：
The utility model first passes through tack welder and carries out spot welding positioning to water guide unit, then by housing welding machine to water guide list
The invagination part of member carries out spot welding reinforcement, then carries out roll welding sealing, then pass through fin to water guide unit both sides to seam welder by X
Welding machine carries out spot welding with fin to water guide unit and fixes, then close to the progress roll welding of water guide unit other both sides by Y-direction seam welder
Envelope, then welded seal is carried out to water guide unit and three-way connection by threeway welding machine, finally by pendant welding machine by water guide unit
It is welded and fixed with on-hook, it is incremental, wrong weldering, solder skip is effectively prevent to happen, improves production efficiency, and water guide list
Member is transported in orbit by mounting bracket, is welded successively, is avoided multiple carrying, is greatly reduced labor intensity, is
The production line of systemization more saves energy loss, also can be more environmentally friendly compared to existing welding procedure, reduces pollution.
Description of the drawings
Fig. 1 is the structure diagram of the utility model radiator.
Fig. 2 is the partial structural diagram of the utility model radiator.
Fig. 3 is the partial structural diagram of the utility model radiator.
Fig. 4 is the utility model process flow chart.
Fig. 5 is the utility model mounting support structure schematic diagram.
Fig. 6 is the utility model tack welder structure diagram.
Fig. 7 is the utility model housing machine structure schematic diagram.
Fig. 8 is the utility model X to seam welder structure diagram.
Fig. 9 is the utility model fin machine structure schematic diagram.
Figure 10 is the utility model Y-direction seam welder structure diagram.
Figure 11 is the utility model threeway machine structure schematic diagram.
Figure 12 is the utility model pendant machine structure schematic diagram.
Specific embodiment
In order to be easy to understand technical means, creative features, achievable purpose and effectiveness of the utility model, under
Face combines and is specifically illustrating, and the utility model is expanded on further.
Embodiment 1
As shown in Fig. 1-Figure 12, a kind of radiator welding production line is set up in including track 10 and slidably on track 10
Mounting bracket 11, the track 10 passes sequentially through tack welder 12, housing welding machine 13, X to seam welder 14, fin from front to back
Welding machine 15, Y-direction seam welder 16, threeway welding machine 17, pendant welding machine 18.
The mounting bracket 11 includes the sliding block 19 being set up on track 10, and 19 bottom of sliding block is provided with and track 10
Matched guide groove 20,20 both sides of guide groove are respectively arranged with the limited block 21 that sliding block 19 is fixed on to 10 any position of track,
Mounting blocks 22 are rotatably provided on the sliding block 19, side is formed there through insertion space to the mounting blocks 22 around by middle part
23,22 top of mounting blocks is provided with fixing groove 24, and there are four pilot pin 25, the peaces for the 19 surrounding rectangular array of sliding block
Dress 22 surrounding of block is provided with respectively with 25 corresponding button block 26 of pilot pin, and 26 upper end of button block is hinged with mounting blocks 22, described
26 lower end of button block is provided with and 25 matched catching groove of pilot pin.
The tack welder 12 includes the first sliding rail 121, and the first welding mechanism is symmetrically provided on first sliding rail 121
122, first welding mechanism 122 is slidably set up on the first sliding rail 121,122 top of the first welding mechanism and under
Portion is respectively arranged with horizontal the first upper rail 123 and the first lower guideway 124, and first upper rail 123 is slidably provided with
Welding electrode 125 on first, under described first to guide rail 124 be slidably provided with under welding electrode on first 125 corresponding first
Welding electrode 126, on described first welding electrode 125 and first time welding electrode 126 be connected separately with driving its move up and down first
Drive cylinder 127.
The housing welding machine 13 includes the second rack 131, and 131 middle part of the second rack is provided with the second processing space
132,132 top of the second processing space is arranged with welding electrode 133 on second, 132 lower part of the second processing space arrangement
Have and fixed and the second sliding block 135 with 133 corresponding second time welding electrode 134 of welding electrode on second, second time welding electrode 134
On, 135 bottom of the second sliding block is provided with the second guide rod 136, is provided in second rack 131 and the second guide rod 136
Matched second guide sleeve 137, second rack 131 are additionally provided with the second driving gas that the second sliding block 135 of driving moves up and down
Cylinder 138,135 both ends of the second sliding block are also respectively provided with the second resilient snubber 139 being connect with the second rack 131, institute
139 middle part of the second resilient snubber is stated to arch upward downwards.
The X includes third sliding rail 141 to seam welder 14, and third bonding machine is symmetrically provided on the third sliding rail 141
Structure 142, the third welding mechanism 142 are slidably set up on third sliding rail 141, and the third welding mechanism 142 is provided with
Upper and lower corresponding third upper roller electrode 143 and third bottom roller electrode 144, under the third upper roller electrode 143 and third
Circular electrode 144 is connected separately with the third driving motor 145 of its rotation of driving, and the third upper roller electrode 143 is also set up
There is its third moved up and down of driving to drive cylinder 146.
The fin welding machine 15 includes the 4th rack 151, and 151 middle part of the 4th rack is provided with the 4th processing space
152,152 top of the 4th processing space is arranged with welding electrode 153 on the 4th, 152 lower part of the 4th processing space setting
Have and include the 4th guide plate 154 and driving the with 153 corresponding 4th guide plate electrode of receiving electrode on the 4th, the 4th guide plate electrode
The 4 wheel driven that four guide plates 154 move up and down is taken offence cylinder 155, and 154 bottom of the 4th guide plate is additionally provided with the 4th guide rod 156, institute
It states and is provided in the 4th rack 151 and 156 corresponding 4th guide sleeve 157 of the 4th guide rod.
The Y-direction seam welder 16 includes the 5th sliding rail 161, and the 5th bonding machine is symmetrically provided on the 5th sliding rail 161
Structure 162, the 5th welding mechanism 162 are slidably set up on the 5th sliding rail 161, and the 5th welding mechanism 162 is provided with
Upper and lower corresponding 5th upper roller electrode 163 and the 5th bottom roller electrode 164, under the 5th upper roller electrode 163 and the 5th
Circular electrode 164 is connected separately with the 5th driving motor 165 of its rotation of driving, and the 5th upper roller electrode 163 is also set up
There is the 5th driving cylinder 166 that it is driven to move up and down.
The threeway welding machine 17 includes the 6th rack 171, and 171 middle part of the 6th rack is provided with the 6th processing space
172,172 top of the 6th processing space is provided with welding electrode 173 on the 6th, 173 lower part of the 6th processing space setting
Have with 173 corresponding the six times welding electrodes 174 of welding electrode on the 6th, welding electrode 173 is connected with driving above and below it on the described 6th
The 6th mobile driving cylinder 175.
The pendant welding machine 17 includes the 7th rack 171, and 171 middle part of the 7th rack is provided with the 7th processing space
172,172 top of the 7th processing space is arranged with welding electrode 173 on the 7th, 172 lower part of the 7th processing space setting
Have and include the 7th guide plate 174 and driving the with 173 corresponding 7th guide plate electrode of welding electrode on the 7th, the 7th guide plate electrode
The 7th driving cylinder 175 that seven guide plates 174 move up and down, 174 bottom of the 7th guide plate are additionally provided with the 7th guide rod 176, institute
It states and is provided in the 7th rack 171 and 176 corresponding 7th guide sleeve 177 of the 7th guide rod.
It is the wherein specific implementation of the utility model above, therefore description is more specific and detailed, but can not be
And it is interpreted as the limitation to the utility model patent range.It should be pointed out that for those of ordinary skill in the art,
Without departing from the concept of the premise utility, various modifications and improvements can be made, these obviously replace shape
Formula belongs to the scope of protection of the utility model.
Claims (9)
1. a kind of radiator welding production line, it is characterised in that：The mounting bracket including track and being slidably set up on track,
The track passes sequentially through tack welder, housing welding machine, X and is welded to seam welder, fin welding machine, Y-direction seam welder, threeway from front to back
Machine, pendant welding machine.
2. a kind of radiator welding production line according to claim 1, it is characterised in that：The mounting bracket includes setting up
In the sliding block on track, the slider bottom is provided with the guide groove with Orbit Matching, and the guide groove both sides are respectively arranged with cunning
Block is fixed on the limited block of track any position, is rotatably provided with mounting blocks on the sliding block, the mounting blocks from middle part to
Surrounding side is formed there through insertion space, and the mounting blocks top is provided with fixing groove, and the sliding block surrounding rectangular array has four
A pilot pin, the mounting blocks surrounding are provided with button block corresponding with pilot pin respectively, and the button block upper end is hinged with mounting blocks,
The button block lower end is provided with and the matched catching groove of pilot pin.
3. a kind of radiator welding production line according to claim 1, it is characterised in that：The tack welder includes first
Sliding rail is symmetrically provided with the first welding mechanism on first sliding rail, and first welding mechanism is slidably set up in the first cunning
On rail, the first welding mechanism top and lower part are respectively arranged with horizontal the first upper rail and the first lower guideway, and described
One upper rail is slidably provided with welding electrode on first, is slidably provided with to guide rail and welding electrode pair on first under described first
The first time welding electrode answered, on described first welding electrode and first time welding electrode be connected separately with driving its move up and down first
Drive cylinder.
4. a kind of radiator welding production line according to claim 1, it is characterised in that：The housing welding machine includes second
Rack, second central rack are provided with the second processing space, and the second processing space top, which is arranged on second, welds electricity
Pole, the second processing space lower part are arranged with second time welding electrode corresponding with welding electrode on second, second time weldering electricity
On extremely fixed and the second sliding block, second slider bottom is provided with the second guide rod, is provided in second rack and second
Second guide sleeve of matching guide bars, second rack are additionally provided with the second driving cylinder that the second sliding block of driving moves up and down, institute
It states the second sliding block both ends and is also respectively provided with the second resilient snubber being connect with the second rack, in second resilient snubber
It arches upward downwards in portion.
5. a kind of radiator welding production line according to claim 1, it is characterised in that：The X includes the to seam welder
Three sliding rails are symmetrically provided with third welding mechanism on the third sliding rail, and the third welding mechanism is slidably set up in third
On sliding rail, the third welding mechanism is provided with corresponding third upper roller electrode and third bottom roller electrode up and down, and described the
Three upper roller electrodes and third bottom roller electrode are connected separately with the third driving motor of its rotation of driving, the third upper roller
Electrode is additionally provided with third driving cylinder that it is driven to move up and down.
6. a kind of radiator welding production line according to claim 1, it is characterised in that：The fin welding machine includes the 4th
Rack, the 4th central rack are provided with the 4th processing space, and the 4th processing space top, which is arranged on the 4th, welds electricity
Pole, the 4th processing space lower part are provided with the 4th guide plate electrode corresponding with receiving electrode on the 4th, the 4th guide plate electricity
Pole includes the 4th guide plate and the 4 wheel driven that moves up and down of the 4th guide plate is driven to take offence cylinder, and the 4th guide plate bottom is additionally provided with the
Four guide rods are provided with the 4th guide sleeve corresponding with the 4th guide rod in the 4th rack.
7. a kind of radiator welding production line according to claim 1, it is characterised in that：The Y-direction seam welder includes the
Five sliding rails are symmetrically provided with the 5th welding mechanism on the 5th sliding rail, and the 5th welding mechanism is slidably set up in the 5th
On sliding rail, the 5th welding mechanism is provided with corresponding 5th upper roller electrode and the 5th bottom roller electrode up and down, and described the
Five upper roller electrodes and the 5th bottom roller electrode are connected separately with the 5th driving motor of its rotation of driving, the 5th upper roller
Electrode is additionally provided with the 5th driving cylinder that it is driven to move up and down.
8. a kind of radiator welding production line according to claim 1, it is characterised in that：The threeway welding machine includes the 6th
Rack, the 6th central rack are provided with the 6th processing space, and the 6th processing space top, which is provided on the 6th, welds electricity
Pole, the 6th processing space lower part are provided with the six times welding electrodes corresponding with welding electrode on the 6th, electricity are welded on the described 6th
Pole is connected with the 6th driving cylinder that it is driven to move up and down.
9. a kind of radiator welding production line according to claim 1, it is characterised in that：The pendant welding machine includes the 7th
Rack, the 7th central rack are provided with the 7th processing space, and the 7th processing space top, which is arranged on the 7th, welds electricity
Pole, the processing space lower part are provided with the 7th guide plate electrode corresponding with receiving electrode on the 7th, the 7th guide plate electrode packet
The 7th driving cylinder for including the 7th guide plate and the 7th guide plate being driven to move up and down, the 7th guide plate bottom is additionally provided with the 7th and leads
Bar is provided with the 7th guide sleeve corresponding with the 7th guide rod in the 7th rack.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721283448.4U CN207479822U (en) | 2017-09-30 | 2017-09-30 | A kind of radiator welding production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721283448.4U CN207479822U (en) | 2017-09-30 | 2017-09-30 | A kind of radiator welding production line |
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| CN207479822U true CN207479822U (en) | 2018-06-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107695497A (en) * | 2017-09-30 | 2018-02-16 | 惠州市德力焊接设备有限公司 | A kind of radiator welding production line |
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2017
- 2017-09-30 CN CN201721283448.4U patent/CN207479822U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107695497A (en) * | 2017-09-30 | 2018-02-16 | 惠州市德力焊接设备有限公司 | A kind of radiator welding production line |
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Address after: Huzhen Zhen Chen Cun Industrial Park, BOLUO County, Huizhou City, Guangdong Province Patentee after: Guangdong Deli Industry Co., Ltd Address before: 516000 Guangdong province Huizhou city Boluo County town Town Chen Cun industrial area Patentee before: HUIZHOU DELI WELDING EQUIPMENT Co.,Ltd. |