CN207464798U - A kind of CNC automatic loading and unloading devices - Google Patents
A kind of CNC automatic loading and unloading devices Download PDFInfo
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- CN207464798U CN207464798U CN201720855448.0U CN201720855448U CN207464798U CN 207464798 U CN207464798 U CN 207464798U CN 201720855448 U CN201720855448 U CN 201720855448U CN 207464798 U CN207464798 U CN 207464798U
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- cylinder
- axis mobile
- mobile system
- guide rail
- automatic loading
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Abstract
The utility model is suitable for engine manufacturing technology field, provide a kind of CNC automatic loading and unloading devices, including pedestal, X-axis mobile system, Y-axis mobile system, Z axis mobile system and drive system, the X-axis mobile system is set on the pedestal, the Y-axis mobile system is set on the X-axis mobile system, the Z axis mobile system is set on the Y-axis mobile system, the output terminal of the drive system connects the input terminal of the X-axis mobile system respectively, the input terminal of Y-axis mobile system and the input terminal of Z axis mobile system, the utility model effectively substitutes for manual operation, the security risk of artificial push-and-pull process is evaded to the full extent, improve production efficiency, it is and simple in structure, the device fabrication period is short, reduce input cost.
Description
Technical field
The utility model belongs to engine manufacturing technology field more particularly to a kind of CNC automatic loading and unloading devices.
Background technology
Engine cylinder body, cylinder cap CNC loading and unloading modes at present：One kind is to use manually to push and pull loading and unloading, operative employee
It is machined in CNC, after upper bin gate is opened, the part machined is pulled out manually, part to be processed is promoted.This side
Formula is simple and practicable, but it is big, high to personnel's skilled operation degree degree of dependence to operate labor intensity.Another kind is entire CNC processing
Unit uses the form of truss manipulator, the parts transport between CNC, is carried out by the crawl of manipulator.Truss manipulator is whole
Body investment is huge, and corresponding roller-way and CNC design systems are complicated.Moreover, once equipment breaks down, entire unit CNC's adds
Work will be unable to carry out, and can influence the production capacity output of entire CNC processing unit.
Utility model content
The purpose of this utility model is to provide a kind of CNC automatic loading and unloading devices, it is intended to solve flexible in the prior art
Difference, the uncontrolled risk of push-and-pull quality, once equipment breaks down, the processing of entire unit CNC will be unable to carry out, can influence whole
The problem of production capacity output of a CNC processing unit.
The utility model is realized in this way a kind of CNC automatic loading and unloading devices, including pedestal, X-axis mobile system, Y-axis
Mobile system, Z axis mobile system and drive system, the X-axis mobile system are set on the pedestal, the Y-axis movement system
System is set on the X-axis mobile system, and the Z axis mobile system is set on the Y-axis mobile system, the drive system
Output terminal connect the defeated of the input terminal of the X-axis mobile system, the input terminal of Y-axis mobile system and Z axis mobile system respectively
Enter end.
The further technical solution of the utility model is：The X-axis mobile system includes guide rail and slide unit pedestal, described to lead
Rail is set on the base supports plate of the pedestal, and the slide unit pedestal is set on guide rail.
The further technical solution of the utility model is：The Y-axis mobile system includes first movement guide rail, the second movement
Guide rail, first movement plate and the second movable plate, the first movement guide rail and the second moving guide rail are set to the slide unit pedestal
On, the first movement guide rail is set on the first movement plate, and second moving guide rail is set to second movement
On plate.
The further technical solution of the utility model is：The first movement guide rail and second moving guide rail is parallel sets
It is placed on the slide unit pedestal.
The further technical solution of the utility model is：The Z axis mobile system is fixed including the first fastening screw and second
Position bolt, first fastening screw are set on the first movement plate, and second fastening screw is set to the second movement
On plate.
The further technical solution of the utility model is：First fastening screw and the second fastening screw are long chamfering
Structure.
The further technical solution of the utility model is：The drive system includes PLC controller, several actuators, the
One cylinder, the second cylinder, third cylinder, the 4th cylinder and the 5th cylinder, several actuators be respectively arranged in the first cylinder,
On second cylinder, third cylinder, the 4th cylinder and the 5th cylinder, the output terminal of the PLC controller connects several described respectively
The input terminal of actuator, first cylinder are set on the base supports plate of the pedestal and connect the slide unit pedestal, institute
It states the second cylinder to be set on the slide unit pedestal and connect the first movement plate, the third cylinder is set to the cunning
On sewing platform base and connect two movable plate, the 4th cylinder is set on the first movement plate and connects described first
Fastening screw, the 5th cylinder are set on second movable plate and connect second fastening screw.
The further technical solution of the utility model is：The 4th cylinder is bolted in first fastening screw, the
The 5th cylinder is bolted in two fastening screws.
The further technical solution of the utility model is：First cylinder, the second cylinder, third cylinder, the 4th cylinder
And the 5th cylinder be rodless cylinder.
The further technical solution of the utility model is：The stent is fixed by base anchor and ground, the no bar gas
Cylinder both ends are equipped with limited block and hydraulic damping device, and nearly formula sensor is equipped on the rodless cylinder.
The further technical solution of the utility model is：The pedestal includes base supports plate, stent and base anchor, described
Base supports plate is fixed on the stent, and the stent is by the base anchor and is fixed on ground.
The further technical solution of the utility model is：The stent is by the fixed form of the base anchor and ground
It is bolted, the branch is provided with four feets, is connected and fixed by horizontal whippletree between the feet.
The beneficial effects of the utility model are：The utility model uses automatic loading/unloading process, effectively substitutes for artificial
Operation, operational process are not affected by human factors, and can be substantially reduced and be made because operative employee operates lack of standardization or operative employee's mood swing
Situation about damaging into workpiece push-and-pull, effectively reduces the repair rate of workpiece, and can solve the problems, such as following human resources anxiety very well,
The cylinder speed of service controls loading and unloading beat, when following production capacity demand is promoted, can accelerate by adjusting cylinder air flow amount size
Conveying speed, reduction action beat, simple in structure, disposable input cost is relatively low, and the device fabrication period is short, can save manually into
This.
Description of the drawings
Fig. 1 is the 3-D view that the utility model embodiment provides automatic loading and unloading device；
Fig. 2 is the left view that the utility model embodiment provides automatic loading and unloading device.
Specific embodiment
Reference numeral：1- base anchor 2- stents 3- the second cylinder 4- base supports plate 5- guide rail 6- No.1 cylinders 7-
The 5th cylinder 13- of the 4th cylinder 10- the first fastening screw 11- workpiece 12- of slide unit pedestal 8- first movement plate plates 9-
Two fastening screw 14- the second movable plate 15- the second moving guide rail 16- the second guide rail 17- third cylinder 18- first movements
Guide rail.
CNC feeders in the use of the new type are cylinder cap CNC processing machines, and as shown in Figure 1, the utility model is by including bottom
Seat, X-axis mobile system, Y-axis mobile system, Z axis mobile system and drive system composition, are overlapped by athletic performance logic,
The circulation action of equipment is completed in shortest time.
Such as Fig. 1 and Fig. 2 it is found that X-axis mobile system, Y-axis mobile system, Z axis mobile system are all logical in the utility model
Overdrive system drives, and drive system includes PLC controller, several actuators, the first cylinder 6, the second cylinder 3, third cylinder
17th, the 4th cylinder 9 and the 5th cylinder 12, several actuators are respectively arranged in the first cylinder 6, the second cylinder 3, third cylinder
17th, on the 4th cylinder 9 and the 5th cylinder 12, the output terminal of the PLC controller connects the input of several actuators respectively
It holds, is driven in a manner that cylinder and track coordinate in the utility model, the guide rail 5 in the utility model, first movement are led
18 and second moving guide rail 15 of rail is all the preferred driving in the form of spherical guide, and ball-screw can be most in moving process
Big degree reduces frictional force, utmostly improves mechanical efficiency, reduces mechanical work loss, and judge equipped with sensor sensing
Machining state instruction mechanical part performs action, and the alternative operative employee of the process manually pushes and pulls the action of loading and unloading, and the device
For full-automatic process, the security risk that artificial push-pull belt can be avoided, the utility model is passed by cylinder limiting and high-precision firmly
The mode of sensor detection, workpiece transfer position is reliable, and can preferably protect the moving components such as cylinder, guide rail.
According to Fig. 1 and Fig. 2 it is found that the X-axis mobile system includes guide rail 5 and slide unit pedestal 7, the guide rail 5 is set to
On the base supports plate 4 of the pedestal, the slide unit pedestal 7 is set on guide rail 5, and the Y-axis mobile system includes first and moves
Dynamic guide rail 18, the second moving guide rail 15,8 and second movable plate 14 of first movement plate, the first movement guide rail 18 and second move
Dynamic guide rail 15 is set on the slide unit pedestal 7, and the first movement guide rail 18 is set on the first movement plate 8, described
Second moving guide rail 15 is set on second movable plate 14, the first movement guide rail 18 and second moving guide rail 15
It is arranged in parallel, Y-axis mobile system is arranged on X-axis mobile system, and preferred 8 and second movable plate 14 of first movement plate is using ladder
Shape plate shape hollow out designs, and reduces weight of equipment to the full extent, and can preferably ensure part amount of deflection and rigidity, slide unit pedestal
7 first welded by Q235 welding steels after milling, fix the second cylinder 3 and third cylinder 17, and connect with the piston of the first cylinder 6
It connects, is used to support entire top slipway mechanism, it is contemplated that slide unit pedestal 7 need to lean on the first cylinder 6 on a left side in whole work process
Right working position carries out transverse motion, and by calculating the peak load of the first cylinder 6, it is light that hollow out processing etc. is taken to slide unit pedestal 7
Quantitative design, slide unit pedestal 7 are arranged on base supports plate 4, and base supports plate 4 is bolted by high intensity Q235 steel plates
Stent 2, for the support of entire X-axis mobile system and Y-axis mobile system and fixed No.1 cylinder 6 and guide rail 5, it is preferred that this
The base supports plate 4 and slide unit pedestal 7 of utility model are all made of high intensity Q235 steel plates, and high-strength steel sheet ensure that entire machine
The intensity of structure, it is ensured that the stability and delivery precision of device in the process of running.
According to Fig. 1 and Fig. 2 it is found that the Z axis mobile system includes the first fastening screw 10 and the second fastening screw 13, institute
It states the first fastening screw 10 to be set on the first movement plate 8, second fastening screw 13 is set to the second movable plate 14
On, the 4th cylinder 9 is bolted in the first fastening screw 10, and the second fastening screw 13 is bolted the described 5th
Cylinder 12, using bolt detachable connection, it is only necessary to which the process requirements of following new product, equipment can be met by replacing fastening screw
Originally, 10 and second fastening screw 13 of the first fastening screw is long chamfering structure to flexible height, and fastening screw is located in material
Spark-plug hole in, spark-plug hole is Finish Machining Bore, and dimensional accuracy is high, and positioning method is stable, reliable, and fastening screw is using poly-
Amide material, the material property good toughness absorb impact that ability is strong, machining property is good and cheap, it is maintainable compared with
It is high.
According to Fig. 1 and Fig. 2 it is found that first cylinder 6, the second cylinder 3, third cylinder 17, the 4th cylinder 9 and the 5th gas
Cylinder 12 is rodless cylinder, and rodless cylinder both ends using the buffer unit with hydraulic cushion element composition, refer to moving to
The impact force that positioning is subject to when putting is smaller, protects cylinder to the full extent and ensure that efficiency of transmission and transmission location, and
Rodless cylinder belongs to standard purchase price part, reduces the size and weight of equipment to the full extent, has in factory a certain number of standby
Part inventory, and replacement easy to repair when quantity failure.
According to Fig. 1 and Fig. 2 it is found that pedestal described in the utility model includes base supports plate 4, stent 2 and base anchor 1, institute
It states base supports plate 4 to be fixed on the stent 2, the stent 2 is by the base anchor 1 and is fixed on ground, the branch
Frame 2 is to be bolted by the fixed form on the base anchor 1 and ground, convenient for being adjusted to equipment level position, stent uses
The unilateral welding of standard component square tube of 80mm*80mm, and every guide rail of sliding rail is total to before and after sliding rail and No. two before and after No.1
There are two sliding blocks to form, and the spacing between two sliding blocks is 100mm, can meet equipment load-bearing and processability to the full extent in this way
Can, it not only ensure that equipment service ability but also reduced the floor space of equipment to the full extent.
All tracheaes and pickup wire use crane span structure with tank chain arrangement, tracheae and sensing in the utility model
Device line avoids during the motion is mutually shifted friction, avoids the distorted signals situation caused by circuit is pullled.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
All any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model
Protection domain within.
Claims (12)
1. a kind of automatic loading and unloading device of CNC, which is characterized in that including pedestal, X-axis mobile system, Y-axis mobile system, Z axis
Mobile system and drive system, the X-axis mobile system are set on the pedestal, and the Y-axis mobile system is set to the X
On axis mobile system, the Z axis mobile system is set on the Y-axis mobile system, the output terminal difference of the drive system
Connect the input terminal of the input terminal of the X-axis mobile system, the input terminal of Y-axis mobile system and Z axis mobile system.
2. automatic loading and unloading device according to claim 1, which is characterized in that the X-axis mobile system includes guide rail（5）
And slide unit pedestal（7）, the guide rail（5）It is set to the base supports plate of the pedestal（4）On, the slide unit pedestal（7）Setting
In guide rail（5）On.
3. automatic loading and unloading device according to claim 2, which is characterized in that the Y-axis mobile system includes first and moves
Dynamic guide rail（18）, the second moving guide rail（15）, first movement plate（8）And second movable plate（14）, the first movement guide rail
（18）And second moving guide rail（15）It is set to the slide unit pedestal（7）On, the first movement guide rail（18）It is set to described
First movement plate（8）On, second moving guide rail（15）It is set to second movable plate（14）On.
4. automatic loading and unloading device according to claim 3, which is characterized in that the first movement guide rail（18）It is and described
Second moving guide rail（15）It is arranged in parallel in the slide unit pedestal（7）On.
5. automatic loading and unloading device according to claim 3, which is characterized in that it is fixed that the Z axis mobile system includes first
Position bolt（10）And second fastening screw（13）, first fastening screw（10）It is set to the first movement plate（8）On, institute
State the second fastening screw（13）It is set to the second movable plate（14）On.
6. automatic loading and unloading device according to claim 5, which is characterized in that first fastening screw（10）And second
Fastening screw（13）It is long chamfering structure.
7. automatic loading and unloading device according to claim 6, which is characterized in that the drive system include PLC controller,
Several actuators, the first cylinder（6）, the second cylinder（3）, third cylinder（17）, the 4th cylinder（9）And the 5th cylinder（12）If
It does the actuator and is respectively arranged in the first cylinder（6）, the second cylinder（3）, third cylinder（17）, the 4th cylinder（9）And the 5th
Cylinder（12）On, the output terminal of the PLC controller connects the input terminal of several actuators, first cylinder respectively
（6）It is set to the base supports plate of the pedestal（4）It goes up and connects the slide unit pedestal（7）, second cylinder（3）Setting
In the slide unit pedestal（7）It goes up and connects the first movement plate（8）, the third cylinder（17）It is set to the slide unit base
Seat（7）It goes up and connects two movable plate（14）, the 4th cylinder（9）It is set to the first movement plate（8）It goes up and connects
Connect first fastening screw（10）, the 5th cylinder（12）It is set to second movable plate（14）It goes up and described in connecting
Second fastening screw（13）.
8. automatic loading and unloading device according to claim 7, which is characterized in that the first fastening screw（10）Connected by bolt
Connect the 4th cylinder（9）, the second fastening screw（13）The 5th cylinder is bolted（12）.
9. automatic loading and unloading device according to claim 7, which is characterized in that first cylinder（6）, the second cylinder
（3）, third cylinder（17）, the 4th cylinder（9）And the 5th cylinder（12）It is rodless cylinder.
10. automatic loading and unloading device according to claim 9, which is characterized in that the rodless cylinder both ends are all provided with limited
Position block and hydraulic damping device is equipped with nearly formula sensor on the rodless cylinder.
11. automatic loading and unloading device according to claim 1, which is characterized in that the pedestal includes base supports plate
（4）, stent（2）And base anchor（1）, the base supports plate（4）It is fixed on the stent（2）On, the stent（2）Pass through institute
State base anchor（1）With being fixed on ground.
12. automatic loading and unloading device according to claim 11, which is characterized in that the stent（2）Pass through the lower margin
Plate（1）Fixed form with ground is is bolted, the stent（2）If there are four feet, pass through level between the feet
Whippletree connection is fixed.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720337004 | 2017-03-31 | ||
| CN2017203370048 | 2017-03-31 |
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| Publication Number | Publication Date |
|---|---|
| CN207464798U true CN207464798U (en) | 2018-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720855448.0U Active CN207464798U (en) | 2017-03-31 | 2017-07-14 | A kind of CNC automatic loading and unloading devices |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107336067A (en) * | 2017-03-31 | 2017-11-10 | 上汽通用五菱汽车股份有限公司 | A kind of CNC automatic loading and unloading devices and loading and unloading method |
-
2017
- 2017-07-14 CN CN201720855448.0U patent/CN207464798U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107336067A (en) * | 2017-03-31 | 2017-11-10 | 上汽通用五菱汽车股份有限公司 | A kind of CNC automatic loading and unloading devices and loading and unloading method |
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