CN207450377U - A kind of on-line automatic weighing sorting equipment - Google Patents
A kind of on-line automatic weighing sorting equipment Download PDFInfo
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- CN207450377U CN207450377U CN201721397504.7U CN201721397504U CN207450377U CN 207450377 U CN207450377 U CN 207450377U CN 201721397504 U CN201721397504 U CN 201721397504U CN 207450377 U CN207450377 U CN 207450377U
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Abstract
The utility model discloses a kind of on-line automatic weighing sorting equipments, including conveying roller group, weigh roller group, sorting roller group and control system, weighing roller group includes upper frame and lower frame, and weighing sensor is equipped between upper frame and lower frame；Sorting roller group includes home roll group and deputy roller group, and home roll group, which is arranged on, to be weighed on rear side of roller group, and deputy roller group is arranged on the one side of home roll group, the another side of the corresponding home roll group of deputy roller group is provided with pushing mechanism；Control system can drive pushing mechanism to act.The utility model allows centrifugal process mineral wool is on-line automatic during transmission to weigh and be classified conveying.
Description
Technical field
It is online certainly more particularly to one kind the utility model is related to centrifugal process mineral wool automatic control in the production line technical field
It is dynamic to weigh sorting equipment.
Background technology
The sorting packaging of centrifugal process mineral wool is using weight as according to progress, is usually divided into the mineral wool of fixed volume
Two grades, i.e. Grade A and goods of inferior quality.
Gravimetric analysis of the conventional centrifugally glass-wool during production is by being accomplished manually, manually by mineral wool from conveying
It removes on roller, is put into after weighing well according still further to different grades on follow-up corresponding conveying roller.However manual weighing's not only efficiency
Low, high labor cost, production control cannot include automatic management scope, and very strong, the Wu Fazhun of randomness of manual weighing
The really quality of control product, weighing data can not achieve global control and share.
Utility model content
The purpose of this utility model is to provide a kind of on-line automatic weighing sorting equipment, exists to solve the above-mentioned prior art
The problem of, allow centrifugal process mineral wool is on-line automatic during transmission to weigh and be classified conveying.
To achieve the above object, the utility model provides following scheme：
The utility model provides a kind of on-line automatic weighing sorting equipment, including conveying roller group, weighs roller group, sorting roller
Group and control system, the conveying roller group are arranged on front side of the weighing roller group, and the weighing roller group includes upper frame and undercarriage
Body, several disk rollers are laid on the upper frame, and the motor driving that the disk roller is arranged on by one on the upper frame turns
It is dynamic, weighing sensor is equipped between the upper frame and the lower frame；The sorting roller group includes home roll group and deputy roller group, institute
It states main rod group to be arranged on rear side of the weighing roller group, the deputy roller group is arranged on the one side of the home roll group, with the deputy roller
The another side of the corresponding home roll group of group is provided with pushing mechanism；The weighing sensor and the pushing mechanism with
The control system electrical connection, the control system can drive the pushing mechanism to act.
Preferably, the upper frame is by the assembled cuboid framework of the more bending section bars of high intensity, the biography of weighing
Sensor is four, is distributed in the downside at four angles of upper frame.
Preferably, the sum of precision of four weighing sensors is 10g.
Preferably, the forepart for weighing roller group is equipped with first position sensor, and the rear portion for weighing roller group is equipped with the
Two position sensors, the first position sensor and the second position sensor are used to the position of detection product, described
First position sensor and the second position sensor are electrically connected with the control system.
Preferably, the quantity at least two of the deputy roller group, the home roll group are passed equipped at least two the third places
Sensor, the position of each the third place sensor correspond to a deputy roller group and a pushing mechanism respectively, and described the
Three position sensors are electrically connected with the control system.
Preferably, the pushing mechanism includes push rod, cross bar, slideway and montant, and the cross bar is movably arranged on the cunning
In road, the slideway is installed on the frame of the sorting roller group, and the both ends of the cross bar are respectively equipped with a montant, described
Push rod drives the cross bar to be moved in the slideway, and the push rod is electrically connected with the control system.
Preferably, the control system includes PLC controller, touch screen, analog-to-digital conversion module, host computer and display instrument
Table, the display instrument are arranged at the weighing roller group one side, and the weighing sensor is electrically connected with the display instrument, described
Display instrument is electrically connected by the analog-to-digital conversion module with the PLC controller, the PLC controller and the host computer and
The touch screen is connected respectively by communication cable, the first position sensor, the second position sensor, the described 3rd
Position sensor and the push rod are electrically connected respectively with the PLC controller.
Preferably, the control system further includes display large-size screen monitors, and the display large-size screen monitors are hung on workshop wall.
The utility model achieves following technique effect compared with the prior art：The on-line automatic weighing of the utility model point
The weight of mineral wool can be weighed automatically during mineral wool transmits by picking device, and by mineral wool according to its weight by point
It picks roller group and is respectively transmitted to different processes, realize mineral wool does not shut down automatic sorting, not only reduces manually, accelerates
Sorting efficiency, and production information can also reach shared by control system, more convenient statistics production information.
Description of the drawings
It in order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model
Some embodiments, for those of ordinary skill in the art, without creative efforts, can also be according to this
A little attached drawings obtain other attached drawings.
Fig. 1 is the on-line automatic main structure diagram for weighing sorting equipment of the utility model；
Fig. 2 is the on-line automatic overlooking the structure diagram for weighing sorting equipment of the utility model；
Fig. 3 is the system composition schematic diagram of the utility model control system；
Wherein：1- conveys roller group, and 2- weighs roller group, 3- upper frames, 4- lower frames, 5- weighing sensors, 6- home roll groups, 7-
Deputy roller group, 8- first positions sensor, 9- second positions sensor, 10- the third place sensors, 11- push rods, 12- cross bars,
13- slideways, 14- montants.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work
All other embodiments obtained shall fall within the protection scope of the present invention.
The purpose of this utility model is to provide a kind of on-line automatic weighing sorting equipment and method, to solve above-mentioned existing skill
Art there are the problem of, allow centrifugal process mineral wool is on-line automatic during transmission to weigh and be classified conveying.
To enable the above-mentioned purpose of the utility model, feature and advantage more obvious understandable, below in conjunction with the accompanying drawings and have
Body embodiment is described in further detail the utility model.
As shown in Figs. 1-3：A kind of on-line automatic weighing sorting equipment is present embodiments provided, including conveying roller group 1, is weighed
Roller group 2, sorting roller group and control system, conveying roller group 1, which is arranged on, weighs 2 front side of roller group, and conveying roller group 1 being capable of automatic transport production
Product.
Weighing roller group 2 includes upper frame 3 and lower frame 4, and upper frame 3 is by the assembled length of the more bending section bars of high intensity
Cube frame, the length of upper frame 3 is preferably 4000mm, and the section of material of retrofiting is preferably flute profile or U shape, on upper frame 3
Several disk rollers being drivingly connected successively are laid with, the diameter of disk roller is preferably 50-70mm, and the spacing of disk roller is preferably more than
120mm, the both ends of disk roller are connected by bearing with upper frame 3, and the motor that one of disk roller is arranged on by one on upper frame 3 drives
Turn is moved, and then whole disk rollers is driven to rotate conveying products, to reduce the weight fluctuation in product transmission process, conveying speed
No more than 15m/min.Weighing sensor 5 is equipped between upper frame 3 and lower frame 4, the weight of upper frame 3 and product is all applied
It is added on weighing sensor 5, weighing sensor 5 is four, is distributed in the downside at 3 four angles of upper frame, weighing sensor 5 and control
System electrical connection processed, the precision of weighing sensor 5 is preferably 0.02%F.S, according to the product of required detection and the weight of upper frame 3
Amount, chooses the weighing sensor of suitable range, and the sum of the error of four weighing sensors 5 should not exceed 10g.Weigh roller group 2
Forepart is equipped with first position sensor 8, and the rear portion for weighing roller group 2 is equipped with second position sensor 9,8 He of first position sensor
Second position sensor 9 is used to the position of detection product, and after first position sensor 8 detects product, product is just whole
On upper frame 3, after second position sensor 9 detects product, product will transfer out upper frame 3, and first position passes
Sensor 8 and second position sensor 9 are electrically connected with control system.
Sorting roller group includes home roll group 6 and two deputy roller groups 7, and home roll group 6, which is arranged on, weighs 2 rear side of roller group, two deputy rollers
Group 7 is arranged at the one side of home roll group 6, and the another side of 7 corresponding home roll group 6 of deputy roller group is provided with pushing mechanism.
It is set in home roll group 6 there are two the third place sensor 10, the position of two the third place sensors 10 corresponds to a deputy roller group 7 respectively
With a pushing mechanism, the third place sensor 10 is electrically connected with control system.The present embodiment it is corresponding by product be divided into Grade A,
Goods of inferior quality and waste product separate conveying by home roll group 6 and two deputy roller groups 7 respectively, if the grade of product is more, can correspondingly increase
The quantity of deputy roller group 7 and the third place sensor 10.
Pushing mechanism includes push rod 11, cross bar 12, slideway 13 and montant 14, and cross bar 12 is movably arranged in slideway 13, sliding
Road 13 is installed in the framework underside of sorting roller group, and the both ends of cross bar 12 are respectively equipped with a montant 14, and the upper end of montant 14 is beyond master
The disk roller of roller group 6, to promote product, push rod 11 drives cross bar 12 to be moved in slideway 13, and control system being capable of driving push rod
11 actions, push rod 11 are chosen as electronics push rod, cylinder or hydraulic cylinder, and control system can be by controlling the control of cylinder or hydraulic cylinder
Valve and then the elongation or retraction for controlling cylinder or hydraulic cylinder.
Control system includes PLC controller, touch screen, analog-to-digital conversion module, host computer, display instrument and display large-size screen monitors,
Display instrument, which is arranged at, weighs 2 one side of roller group, and weighing sensor 5 is electrically connected with display instrument, and display instrument passes through analog-to-digital conversion
Module is electrically connected with PLC controller, and PLC controller is connected with host computer by communication cable, first position sensor 8, second
Position sensor 9, the third place sensor 10 and push rod 11 are electrically connected respectively with PLC controller.Display large-size screen monitors hang on workshop
On wall, in order to which product information can be seen in any one position in workshop, convenient for information sharing.Touch screen is controlled with PLC
Device processed is connected by communication cable.Touch-screen and/or host computer can be completed to name of product, specifications and models, production plant area, production
Line, teams and groups, the date of manufacture, are recorded by product informations such as order number, scheduled production, quantity, packaging and foliation situations product batch number
Enter, gather the creation data in production process, form standard database, realize data sharing with administrative department, easily pass through
Differentiated control controls, and meets the search request of different administrative staff, and can generate corresponding data sheet.
It is above-mentioned it is on-line automatic weigh sorting equipment operation principle be：Product is transported to and weighs roller group 2 by conveying roller group 1
On, first position sensor 8 detects that product is completely placed in and weighs in roller group 2 that weighing sensor 5 starts to weigh, until the
Two position sensors 9 detect product, and weighing terminates, and detected value is passed through display instrument and analog-to-digital conversion mould by weighing sensor 5
Block is sent to PLC controller in real time, and the PLC controller takes a value in detected value, and as testing result, PLC controller exists
Take a value that need to meet following value condition as testing result in detected value：First position sensor 8 detects product, four
The sum of detected value of weighing sensor 5 cannot be zero, and the sum of detected value of four weighing sensors 5 is more than the lower limiting value set
(lower limiting value can be set, such as 0.5kg), the difference of two detected values is less than default undulating value within a period (being preferably 2S),
Default undulating value is preferably that (value of such as first second and second second compares 0.02kg, the value of second second and the 3rd second compares, successively class
It pushes away, undulating value is preset until current detected value was less than compared with upper one second, then using current detected value as testing result, and
Testing result is write into standard database together together with product information), product is not detected in second position sensor 9；If second
Position sensor 9 detects that product testing value does not still meet value condition, and PLC controller then sends and do not weigh alarm, carries
Awake worker is checked or is measured；PLC controller is by testing result and raised first threshold (such as 19.94kg), second successively
Threshold value (such as 20.34kg), the 3rd threshold value (such as 20.54kg) and the 4th threshold value (such as 21.54kg) are compared, if testing result falls
Between second threshold and the 3rd threshold value, including second threshold and the 3rd threshold value (>=20.34kg, and≤20.54kg), then mark
For Grade A, next link is delivered into via home roll group 6；If testing result falls between first threshold and second threshold, bag
First threshold is included, is not fallen including second threshold (>=19.94kg, and ＜ 20.34kg) or testing result in the 3rd threshold value and the 4th
Between threshold value, not including the 3rd threshold value, including the 4th threshold value, (＞ 20.54kg, and≤21.54kg), then labeled as goods of inferior quality,
After product is detected close to the third place sensor 10 on right side, the pushing mechanism action on PLC controller driving right side will produce
Product are pushed into the deputy roller group 7 on right side and deliver into next link；If testing result fall first threshold and the 4th threshold value it
Outside, not including first threshold and the 4th threshold value (＜ 19.94kg or, ＞ 21.54kg), then labeled as waste product, the close to left side
After three position sensors 10 detect product, the pushing mechanism action in PLC controller driving left side pushes the product into left side
In deputy roller group 7 and deliver into next link.If continuously there are five bag waste products, PLC controller exports alarm signal, reminds life
Device is produced it is possible that breaking down.
Specific case is applied in this specification to be set forth the principle and embodiment of the utility model, more than it is real
The explanation for applying example is only intended to help the method and its core concept for understanding the utility model；Meanwhile for the general of this field
Technical staff, according to the thought of the utility model, in specific embodiments and applications there will be changes.To sum up institute
It states, this specification content should not be construed as the limitation to the utility model.
Claims (8)
1. a kind of on-line automatic weighing sorting equipment, it is characterised in that：Including conveying roller group, weigh roller group, sorting roller group and control
System processed, the conveying roller group are arranged on front side of the weighing roller group, and the weighing roller group includes upper frame and lower frame, described
It is laid with several disk rollers on upper frame, the disk roller is arranged on motor-driven rotation on the upper frame by one, described
Weighing sensor is equipped between upper frame and the lower frame；The sorting roller group includes home roll group and deputy roller group, the home roll
Group is arranged on rear side of the weighing roller group, and the deputy roller group is arranged on the one side of the home roll group, opposite with the deputy roller group
The another side for the home roll group answered is provided with pushing mechanism；The weighing sensor and the pushing mechanism with the control
System electrical connection processed, the control system can drive the pushing mechanism to act.
2. on-line automatic weighing sorting equipment according to claim 1, it is characterised in that：The upper frame is by high intensity
The assembled cuboid framework of more bending section bars, the weighing sensor are four, are distributed in described four angles of upper frame
Downside.
3. on-line automatic weighing sorting equipment according to claim 2, it is characterised in that：Four weighing sensors
The sum of precision is 10g.
4. on-line automatic weighing sorting equipment according to claim 1, it is characterised in that：The forepart for weighing roller group is set
There is first position sensor, the rear portion for weighing roller group is equipped with second position sensor, the first position sensor and institute
State the position that second position sensor is used to detection product, the first position sensor and the second position sensor with
The control system electrical connection.
5. on-line automatic weighing sorting equipment according to claim 4, it is characterised in that：The quantity of the deputy roller group is at least
For two, the home roll group is equipped at least two the third place sensors, the position point of each the third place sensor
Not Dui Ying a deputy roller group and a pushing mechanism, the third place sensor is electrically connected with the control system.
6. on-line automatic weighing sorting equipment according to claim 5, it is characterised in that：The pushing mechanism includes pushing away
Bar, cross bar, slideway and montant, the cross bar are movably arranged in the slideway, and the slideway is installed in the sorting roller group
On frame, the both ends of the cross bar are respectively equipped with a montant, and the push rod drives the cross bar to be moved in the slideway,
The push rod is electrically connected with the control system.
7. on-line automatic weighing sorting equipment according to claim 6, it is characterised in that：The control system includes PLC
Controller, touch screen, analog-to-digital conversion module, host computer and display instrument, the display instrument are arranged at the weighing roller group one
Side, the weighing sensor are electrically connected with the display instrument, the display instrument by the analog-to-digital conversion module with it is described
PLC controller is electrically connected, and the PLC controller is connected with the host computer and the touch screen by a communication cable respectively,
The first position sensor, the second position sensor, the third place sensor and the push rod respectively with it is described
PLC controller is electrically connected.
8. on-line automatic weighing sorting equipment according to claim 7, it is characterised in that：The control system further includes aobvious
Show large-size screen monitors, the display large-size screen monitors are hung on workshop wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721397504.7U CN207450377U (en) | 2017-10-27 | 2017-10-27 | A kind of on-line automatic weighing sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721397504.7U CN207450377U (en) | 2017-10-27 | 2017-10-27 | A kind of on-line automatic weighing sorting equipment |
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| Publication Number | Publication Date |
|---|---|
| CN207450377U true CN207450377U (en) | 2018-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721397504.7U Active CN207450377U (en) | 2017-10-27 | 2017-10-27 | A kind of on-line automatic weighing sorting equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107628300A (en) * | 2017-10-27 | 2018-01-26 | 华美节能科技集团有限公司 | A kind of on-line automatic weighing sorting equipment and method |
-
2017
- 2017-10-27 CN CN201721397504.7U patent/CN207450377U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107628300A (en) * | 2017-10-27 | 2018-01-26 | 华美节能科技集团有限公司 | A kind of on-line automatic weighing sorting equipment and method |
| CN107628300B (en) * | 2017-10-27 | 2023-02-03 | 华美节能科技集团玻璃棉制品有限公司 | Online automatic weighing and sorting device and method |
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