CN207222117U - A kind of material conveying intelligent automatic control and diagnostic system - Google Patents
A kind of material conveying intelligent automatic control and diagnostic system Download PDFInfo
- Publication number
- CN207222117U CN207222117U CN201721121750.XU CN201721121750U CN207222117U CN 207222117 U CN207222117 U CN 207222117U CN 201721121750 U CN201721121750 U CN 201721121750U CN 207222117 U CN207222117 U CN 207222117U
- Authority
- CN
- China
- Prior art keywords
- crusher
- batcher
- motor
- sensor
- diagnostic system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Crushing And Grinding (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The utility model discloses a kind of material conveying intelligent automatic control and diagnostic system, including batcher and crusher, the batcher includes feed box body, conveyer belt is provided with position inside the batcher, the crusher is set at the position of the conveyer belt right flank, the crusher front end face, which is located at the position of the first operation panel bottom, is provided with temperature sensor and vibrating sensor, motor is connected with position on the right side of the crusher, the motor has output shaft, power supply connection box is provided with position at the top of the motor, current sensor is provided with the power supply connection box；The device can enable the speed of service of batcher be changed according to the operation conditions of crusher by being provided with frequency converter, and match with the production capacity of crusher, so as to fulfill the intelligent operation between batcher and crusher and monitoring, and remote control, remote diagnosis, prompting maintenance maintenance project and measure are realized by internet.
Description
Technical field
It the utility model is related to a kind of material conveying intelligent automatic control and diagnostic system.
Background technology
As material crushes the rapid development of conveying industry, environmentally friendly requirement is higher and higher, and the security protection of operating personnel will
Ask also higher and higher, the requirement broken to material conveying is higher and higher, and material crushes conveying and proposes increasingly higher demands, breaks
The capital equipment that broken machine is processed as crushing material, is just widely used in all trades and professions.
It is to be directly appended to material in crusher by batcher mostly that present material, which crushes processing method, and crusher exists
When work, if material is too big（Material hardness also has certain relation）, its broken speed can be slightly slower, and if
Material is smaller, the broken speed of crusher will soon, due to the delivery rate of batcher be typically all it is constant, such as
Fruit volume of material is all smaller, and the delivery rate of batcher will seem not fast enough, and crusher is not just with its maximum yield
Produced, and if volume of material is all bigger, the delivery rate of batcher will seem too fast, and crusher may be super negative
Lotus operates, but also can be accumulated caused by crushing not in time inside crusher and at feeding mouth material, results in blockage, based on upper
State problem, it is desirable to provide a kind of material conveying intelligent automatic control that can be solved the problems, such as and diagnostic system.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of material conveying intelligent automatic control and diagnostic system,
The device can enable the speed of service of batcher be changed according to the operation conditions of crusher by being provided with frequency converter, and
Match with the production capacity of crusher, so as to fulfill the intelligent operation between batcher and crusher and monitoring, and by mutual
Remote control, remote diagnosis, prompting maintenance maintenance project and measure are realized in networking.
The utility model is achieved through the following technical solutions：
A kind of material conveying intelligent automatic control and diagnostic system, including batcher and crusher, the batcher include
Box body is fed, the batcher box top is provided with feed pipe, the feed box body front end at the position in left side
Face is provided with operation panel at the position in left side, and support feet, the feed are provided with the position of the feed motor spindle
Conveyer belt is provided with position inside machine, the conveyer belt runs through the right flank of the batcher, the conveyer belt right flank
Position at the crusher is set, the middle position of the crusher front end face is provided with the first operation panel, described broken
Broken machine front end face, which is located at the position of the first operation panel bottom, is provided with temperature sensor and vibrating sensor, described broken
Broken machine right flank is provided with discharge nozzle at the position of bottom, and motor is connected with the position on the right side of the crusher, described
Motor bottom is provided with support base, and the motor has output shaft, and the output shaft runs through the crusher, and is connected to described
Inside crusher, the temperature sensor and the vibrating sensor are connected on the output shaft, the position at the top of the motor
The place of putting is provided with power supply connection box, and current sensor is provided with the power supply connection box.
Preferably, charging extension bucket is provided with the position at the top of the feed pipe；By being provided with charging extension bucket, side
Just feed.
Preferably, the crusher entrance is provided with the guide plate for coordinating the conveyer belt；By being provided with guide plate,
Material is avoided to drop on the outside.
Preferably, the batcher and the crusher are connected with encoder, the current sensor, the temperature sensing
Device and the vibrating sensor are both connected on control axis, and the control axis is connected with frequency converter, the frequency converter connection
The batcher, the control axis are connected with remote controllers.
The operational process of the device：Each sensor is detected the operation conditions of crusher, and relevant information is sent out
Give control axis；When the information that sensor transmits represents that material is too many in crusher, control axis signals to frequency converter,
Frequency converter slows down the delivery rate of batcher；When the information that sensor transmits represents that material is very little in crusher, in control
Pivot signals to frequency converter, and frequency converter accelerates the delivery rate of batcher.
Sensor in system can use current sensor, then current sensor is installed on to the electricity of crusher main motor
On line of force road.When the material in entrance crusher is bigger, the consumption power of the main motor of crusher will also become larger, and pass through
The electric current of main motor will also become larger；When current sensor detects that the electric current of crusher main motor becomes larger, illustrate crusher
Consumption power it is bigger, then current sensor sends the excessive signal of broken acc power to control axis, and control axis is just
Reduce-speed sign can be retransmited to frequency converter, frequency converter slows down the delivery rate of batcher；Material ratio in entrance crusher
When smaller, the consumption power of the main motor of crusher will also diminish, and will also be diminished by the electric current of main motor；When electric current passes
Sensor detects that the electric current of crusher main motor diminishes, and illustrates that the consumption power of crusher is smaller, then current sensor
The too small signal of broken acc power is sent to control axis, control axis will retransmit signal for faster to governor, governor
Accelerate the delivery rate of batcher；In this way, the delivery rate of batcher will change according to the consumption power of crusher,
So that feeding coal is always maintained in a suitable degree.
Mounting temperature sensor and vibrating sensor on the main shaft bearing of crusher, when temperature sensor and vibrating sensing
Device detects bearing temperature overtemperature, crusher vibration exceeding the standard, and thermometric vibration measuring instrument will believe corresponding alarm signal and shutdown
Middle control control number is sent to, alarm is danger signal, prompts staff's crusher to cause staff's there occurs failure
Pay attention to, take corresponding treatment measures；Stopping signal is then severe danger signal, direct halt system work.
Encoder is installed additional in the other end of the main shaft of crusher, when rotating speed and the operation of crusher are detected by encoder
Between, control axis is delivered to, carries out Data Management Analysis.
Control axis is also associated with remote controllers, and the status information of batcher and crusher is transferred to long-range control at any time
Device processed, carries out remote operation and monitoring.
The beneficial effects of the utility model are：The device can enable the speed of service of batcher by being provided with frequency converter
It is enough to be changed according to the operation conditions of crusher, and match with the production capacity of crusher, so as to fulfill batcher and crush
Intelligent operation and monitoring between machine, and remote control, remote diagnosis, prompting maintenance maintenance project are realized by internet and arranged
Apply, the structure of the present apparatus is relatively simple, and cost is more cheap, is adapted to promote the use of.
Brief description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, drawings in the following description are only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, other attached drawings can also be obtained according to these attached drawings.
Fig. 1 is the front view of the utility model；
Fig. 2 is the state principle figure of the utility model.
Embodiment
All features disclosed in this specification, or disclosed all methods or during the step of, except mutually exclusive
Feature and/or step beyond, can combine in any way.
This specification（Including any accessory claim, summary and attached drawing）Disclosed in any feature, except non-specifically chatting
State, can be replaced by other alternative features that are equivalent or have similar purpose.I.e., unless specifically stated, each feature
It is an example in a series of equivalent or similar characteristics.
A kind of material conveying intelligent automatic control and diagnostic system as depicted in figs. 1 and 2, including batcher 1 and broken
Machine 2, the batcher 1 include feed box body 101, and feed 101 top surface of box body is provided with the position in left side
Feed pipe 102, feed 101 front end face of box body are provided with operation panel 103, the batcher at the position in left side
It is provided with support feet 104 at the position of 1 bottom, conveyer belt 105, the transmission is provided with the position inside the batcher 1
With 105 right flanks for running through the batcher 1, the crusher 2 is set at the position of 105 right flank of conveyer belt, it is described
The middle position of 2 front end face of crusher is provided with the first operation panel 201, and 2 front end face of crusher is located at described first
Temperature sensor 202 and vibrating sensor 203 are provided with the position of 201 bottom of operation panel, 2 right flank of crusher leans on
Discharge nozzle 204 is provided with the position of nearly bottom, motor 205, the motor are connected with the position on the right side of crusher 2
205 bottoms are provided with support base 206, and the motor 205 has output shaft 207, and the output shaft 207 runs through the crusher 2,
And be connected to inside the crusher 2, the temperature sensor 202 and the vibrating sensor 203 are connected to the output shaft
On 207, power supply connection box 208 is provided with the position at the top of motor 205, electricity is provided with the power supply connection box 208
Flow sensor 209.
A preferred embodiment in the utility model, is provided with charging extension at the position at the top of the feed pipe 102
Bucket 106；By being provided with charging extension bucket, convenient charging.
A preferred embodiment in the utility model, 2 entrance of crusher, which is provided with, coordinates the conveyer belt 105
Guide plate 107；By being provided with guide plate, material is avoided to drop on the outside.
A preferred embodiment in the utility model, the batcher 1 and the crusher 2 are connected with encoder, institute
State current sensor 209, the temperature sensor 202 and the vibrating sensor 203 to be both connected on control axis, the control
Maincenter processed is connected with frequency converter, and the frequency converter connects the batcher 1, and the control axis is connected with remote controllers.
The operational process of the device：Each sensor is detected the operation conditions of crusher, and relevant information is sent out
Give control axis；When the information that sensor transmits represents that material is too many in crusher, control axis signals to frequency converter,
Frequency converter slows down the delivery rate of batcher；When the information that sensor transmits represents that material is very little in crusher, in control
Pivot signals to frequency converter, and frequency converter accelerates the delivery rate of batcher.
Sensor in system can use current sensor, then current sensor is installed on to the electricity of crusher main motor
On line of force road.When the material in entrance crusher is bigger, the consumption power of the main motor of crusher will also become larger, and pass through
The electric current of main motor will also become larger；When current sensor detects that the electric current of crusher main motor becomes larger, illustrate crusher
Consumption power it is bigger, then current sensor sends the excessive signal of broken acc power to control axis, and control axis is just
Reduce-speed sign can be retransmited to frequency converter, frequency converter slows down the delivery rate of batcher；Material ratio in entrance crusher
When smaller, the consumption power of the main motor of crusher will also diminish, and will also be diminished by the electric current of main motor；When electric current passes
Sensor detects that the electric current of crusher main motor diminishes, and illustrates that the consumption power of crusher is smaller, then current sensor
The too small signal of broken acc power is sent to control axis, control axis will retransmit signal for faster to governor, governor
Accelerate the delivery rate of batcher；In this way, the delivery rate of batcher will change according to the consumption power of crusher,
So that feeding coal is always maintained in a suitable degree.
Mounting temperature sensor and vibrating sensor on the main shaft bearing of crusher, when temperature sensor and vibrating sensing
Device detects bearing temperature overtemperature, crusher vibration exceeding the standard, and thermometric vibration measuring instrument will believe corresponding alarm signal and shutdown
Middle control control number is sent to, alarm is danger signal, prompts staff's crusher to cause staff's there occurs failure
Pay attention to, take corresponding treatment measures；Stopping signal is then severe danger signal, direct halt system work.
Encoder is installed additional in the other end of the main shaft of crusher, when rotating speed and the operation of crusher are detected by encoder
Between, control axis is delivered to, carries out Data Management Analysis.
Control axis is also associated with remote controllers, and the status information of batcher and crusher is transferred to long-range control at any time
Device processed, carries out remote operation and monitoring.
The beneficial effects of the utility model are：The device can enable the speed of service of batcher by being provided with frequency converter
It is enough to be changed according to the operation conditions of crusher, and match with the production capacity of crusher, so as to fulfill batcher and crush
Intelligent operation and monitoring between machine, and remote control, remote diagnosis, prompting maintenance maintenance project are realized by internet and arranged
Apply, the structure of the present apparatus is relatively simple, and cost is more cheap, is adapted to promote the use of.
The above, is only specific embodiment of the present utility model, but the scope of protection of the utility model is not limited to
In this, any change or replacement expected without creative work, should be covered within the scope of the utility model.
Therefore, the scope of protection of the utility model should be determined by the scope of protection defined in the claims.
Claims (4)
1. a kind of material conveying intelligent automatic control and diagnostic system, it is characterised in that：It is described to give including batcher and crusher
Material machine includes feed box body, and the batcher box top is provided with feed pipe, the batcher at the position in left side
Babinet front end face is provided with operation panel at the position in left side, and support feet is provided with the position of the feed motor spindle,
Conveyer belt is provided with position inside the batcher, the conveyer belt runs through the right flank of the batcher, the transmission
The crusher is set at the position with right flank, and the middle position of the crusher front end face is provided with the first operating surface
Plate, the crusher front end face, which is located at the position of the first operation panel bottom, is provided with temperature sensor and vibrating sensing
Device, the crusher right flank are provided with discharge nozzle at the position of bottom, are connected with the position on the right side of the crusher
Motor, the motor bottom are provided with support base, and the motor has output shaft, and the output shaft runs through the crusher, and
It is connected to inside the crusher, the temperature sensor and the vibrating sensor are connected on the output shaft, the electricity
Power supply connection box is provided with position at the top of machine, current sensor is provided with the power supply connection box.
2. material conveying intelligent automatic control according to claim 1 and diagnostic system, it is characterised in that：The feed pipe
Charging extension bucket is provided with the position at top.
3. material conveying intelligent automatic control according to claim 1 and diagnostic system, it is characterised in that：The crusher
Entrance is provided with the guide plate for coordinating the conveyer belt.
4. material conveying intelligent automatic control according to claim 1 and diagnostic system, it is characterised in that：The batcher
Encoder is connected with the crusher, the current sensor, the temperature sensor and the vibrating sensor are all connected with
On control axis, the control axis is connected with frequency converter, and the frequency converter connects the batcher, and the control axis connects
It is connected to remote controllers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721121750.XU CN207222117U (en) | 2017-09-04 | 2017-09-04 | A kind of material conveying intelligent automatic control and diagnostic system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721121750.XU CN207222117U (en) | 2017-09-04 | 2017-09-04 | A kind of material conveying intelligent automatic control and diagnostic system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207222117U true CN207222117U (en) | 2018-04-13 |
Family
ID=61860501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721121750.XU Expired - Fee Related CN207222117U (en) | 2017-09-04 | 2017-09-04 | A kind of material conveying intelligent automatic control and diagnostic system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207222117U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108614498A (en) * | 2018-06-21 | 2018-10-02 | 广州佰益环保科技有限公司 | Shredder control system and method |
| CN110328006A (en) * | 2019-06-30 | 2019-10-15 | 安徽宇艳智能机械科技有限公司 | A kind of fine broken jaw crusher being crushed spoil suitable for coal mine |
| CN112044578A (en) * | 2019-06-05 | 2020-12-08 | 西安瑞德宝尔智能科技有限公司 | Control method and controller of feeding machine |
| CN112814675A (en) * | 2019-11-18 | 2021-05-18 | 南京宝地梅山产城发展有限公司 | Quick detection device of mine scraper trouble |
| CN113000194A (en) * | 2021-03-11 | 2021-06-22 | 力源智信(苏州)科技有限公司 | Self-sensing and self-feedback device for solid mineral crushing |
| CN114768923A (en) * | 2022-05-11 | 2022-07-22 | 内蒙古大中矿业股份有限公司 | Automatic control device for constant power of cone crusher |
-
2017
- 2017-09-04 CN CN201721121750.XU patent/CN207222117U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108614498A (en) * | 2018-06-21 | 2018-10-02 | 广州佰益环保科技有限公司 | Shredder control system and method |
| CN112044578A (en) * | 2019-06-05 | 2020-12-08 | 西安瑞德宝尔智能科技有限公司 | Control method and controller of feeding machine |
| CN110328006A (en) * | 2019-06-30 | 2019-10-15 | 安徽宇艳智能机械科技有限公司 | A kind of fine broken jaw crusher being crushed spoil suitable for coal mine |
| CN112814675A (en) * | 2019-11-18 | 2021-05-18 | 南京宝地梅山产城发展有限公司 | Quick detection device of mine scraper trouble |
| CN113000194A (en) * | 2021-03-11 | 2021-06-22 | 力源智信(苏州)科技有限公司 | Self-sensing and self-feedback device for solid mineral crushing |
| CN114768923A (en) * | 2022-05-11 | 2022-07-22 | 内蒙古大中矿业股份有限公司 | Automatic control device for constant power of cone crusher |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207222117U (en) | A kind of material conveying intelligent automatic control and diagnostic system | |
| CN104549884B (en) | Two-component glue mixing and injecting system | |
| CN203095055U (en) | Belt conveyer control system capable of automatically adjusting belt speed according to material flow or material level | |
| CN106586587A (en) | Automatic feeding control system | |
| CN214067191U (en) | Closed weighing coal feeder rotating speed measuring device and coal feeder | |
| CN103693459A (en) | Powdery material variable feeding mechanism | |
| CN108745605B (en) | Intelligent grinding system control method | |
| CN202823510U (en) | Carbon fiber powder ball grinding mill | |
| CN113102088B (en) | Full-automatic autonomous centralized control device and method for large-scale blast furnace pulverizing system | |
| CN206064600U (en) | Jaw crusher rotation speed monitoring system | |
| CN112278776B (en) | Detection device of belt conveyor | |
| CN207142185U (en) | A kind of proportioning belt scale off-axis detects warning system | |
| CN107651327A (en) | A kind of boiler coal bunker blocking prevention device | |
| CN203889560U (en) | Bucket elevator with overload alarm device | |
| CN103803267B (en) | A kind of method of inspection of belt conveyor material flow checking system of transported material | |
| CN105583038B (en) | Tripe detection means that a kind of electric vortex type multi-compartment tube grinding machine is swollen and pre-swollen tripe regulation and control method | |
| CN105478201B (en) | Tripe detection means that thrust electric motor type multi-compartment tube grinding machine is swollen and pre-swollen tripe regulation and control method | |
| CN207786790U (en) | A kind of apron feeder | |
| CN205926884U (en) | Mistake material feeding unit is prevented to modulus of continuity | |
| CN201964440U (en) | Electronic-weighting coal feeder | |
| CN107235308A (en) | A kind of proportioning belt scale off-axis detects warning system | |
| CN218538055U (en) | Anti-overflow device for bunker | |
| CN220411724U (en) | Material conveying device | |
| CN109779940A (en) | A kind of EBM blower managing and control system | |
| CN108014911A (en) | Crusher system and crusher system control method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180413 Termination date: 20200904 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |