CN207409415U - A kind of assembling line of high-voltage switch gear - Google Patents
A kind of assembling line of high-voltage switch gear Download PDFInfo
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- CN207409415U CN207409415U CN201721422927.XU CN201721422927U CN207409415U CN 207409415 U CN207409415 U CN 207409415U CN 201721422927 U CN201721422927 U CN 201721422927U CN 207409415 U CN207409415 U CN 207409415U
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Abstract
The utility model is related to a kind of assembling line of high-voltage switch gear, assembling line includes：Working area, assembly section, wiring region, copper bar area, debugging area and bagging area, wherein bagging area are located at different workshops from above-mentioned five areas；Material needed for each process is rationally positioned in corresponding area, and in-site installation has guide rail, and semi-finished product housing of the bottom equipped with batten and fixture vehicle carries out operation followed by each area.Provide an apparent producing line of procedures content, the production line is evaluated and improved convenient for passing through the indexs such as Streamline balance ratio, the rate of utilization of work hour, producing line beat, each process rate of load condensate, the information of digitization Workshop Production simultaneously timely feedbacks, and macro adjustments and controls are carried out to Workshop Production convenient for company.
Description
Technical field
The utility model is related to high-voltage electrical equipment fields, and in particular to a kind of assembling line of high-voltage switch gear.
Background technology
The mode of production of high-voltage switch gear is at present：Half product shell is arranged into yi word pattern, places live motionless, operator use
Materials vehicle hauls material needed for each process, along semi-finished product housing side by side, carry out operation of walking about.Product flow chart is：
Components and parts assembling, wiring, copper bar assembling, breaker assembling, debugging and packaging.
The existing mode of production, product form a line it is motionless, each process operator carry each production needed for material entire
Workshop is walked about operation, and there are following points for this mode：
The standard component of taking 1. operator is walked up and down finds instrument, waste of time；
2. logistics, stream of people's passage can not be distinguished strictly, there are security risks；
3. logistics corridor intersects congestion, and logistics route is long；
4. the tracheae of air gun hinders material channel needed for operation；
5. scene is not easy to place technical papers, cause quality problems repeatedly occur, phenomenon of doing over again；
6. needing to sling semi-finished product housing twice with boat vehicle in production process, two people is at least needed to operate every time, waste of time people
Power；
7. because packaging process is in workshop, can not regulation fork truck traveling designated lane, there are security risks；
8. product does not flow, serious in product accumulation, the problems such as each process live load is unbalanced is masked, can not be shown
Go out to carry out process modification, improve the urgency of operating efficiency, can not also inspire the autonomous of operation employee improves power；
9. carry out Task of Debugging, it is only capable of being fenced up with the housing that rope will be debugged, and without fixed area, it can not be stringent
The safe distance of debugging is controlled, there are hidden danger；
It is irregular that 10. semi-finished product housing is placed into workshop, and without mark, therefore it is a lot of to connect up the waste of personnel searching housing time.
Utility model content
The purpose of the utility model is to overcome the problem of prior art high-voltage switch mode of production confusion etc., so as to carry
For a kind of rational production, assembling line.
To realize above-mentioned technical purpose and the technique effect, the utility model is achieved through the following technical solutions：
A kind of assembling line of high-voltage switch gear, the assembling line include the working area, assembly section, cloth being sequentially arranged
Line area, copper bar area and debugging area, the material needed for each process is rationally positioned in corresponding area, semi-finished product followed by each area into
Row operation.
Further include the bagging area after the debugging area, the working area, assembly section, wiring region, copper bar area and tune
Examination area is located at first workshop, and the bagging area is located at outside first workshop.
The semi-finished product carry out operation by carriage followed by each area.
The carriage includes the fixture vehicle for being installed on the semi-finished product bottom.
The guider being oriented to for the direct of travel to the fixture vehicle is further included, the guider includes：
Guide rail is set along the working area, assembly section, wiring region, copper bar area and debugging area；
Directive wheel, is installed on the one side of the corresponding fixture vehicle, and the directive wheel coordinates with the guide rail.
The fixture vehicle is mounted at left and right sides of the semi-finished product bottom；The neighbouring both sides of each fixture vehicle are equal
The directive wheel is installed；The guide rail includes being arranged on assembly section, wiring region, copper bar area, the first guide rail for debugging area and set
Put the second guide rail in the working area, wherein, two tracks of first guide rail respectively with positioned at the semi-finished product bottom
Two of the homonymy directive wheels cooperations, two tracks of second guide rail respectively with positioned at the semi-finished product bottom not homonymy
And two directive wheel cooperations in the middle part of the semi-finished product.
The directive wheel therein is arranged to bearing wheel.
The distance between lateral wall of two tracks of second guide rail is less than work at left and right sides of the semi-finished product bottom
The distance between directive wheel on the inside of entrucking.
The semi-finished product bottom is equipped with batten, and passes through batten equipped with the fixture vehicle.
The groove for placing the batten is set on the fixture vehicle, and being used between the batten and the semi-finished product housing can
The mode of dismounting is fixedly connected.Specifically fixed between the batten and the semi-finished product housing with bolt.
The fixture vehicle is fixed with the batten using quick-speed jigs.
The beneficial effects of the utility model are：(1) assembling line of high-voltage switch gear provided by the utility model, pass through by
The assembling line is sequentially disposed in working area, assembly section, wiring region, copper bar area and debugging area so that passes through in assembling
Mobile semi-finished product carry out assembling work followed by each area, compared with the prior art in semi-finished product are formed a line it is motionless, by making
Industry person carry assembling needed for material walk about in entire workshop the assembly method of operation, the utility model has built a procedures
The apparent producing line of content, convenient for passing through the indexs such as Streamline balance ratio, the rate of utilization of work hour, producing line beat, each process rate of load condensate to this
Production line is evaluated and improved, and the information of digitization Workshop Production simultaneously timely feedbacks, company to be facilitated to carry out Workshop Production
Macro adjustments and controls；The directiveness of technical papers and operating instruction is strengthened, the sophisticated equipment that intelligence manufacture is progressively introduced for the later stage is beaten
Lower basis.In addition, the resources such as the material needed for by each process operation, instrument, frock fixed placement is solved in specified production district
The problem of shop logistics channel congestion, field management is chaotic.
(2) high-voltage switch gear assembling line provided by the utility model, by by working area, assembly section, wiring region, copper bar
Area and debugging area are arranged on the first workshop, and bagging area is arranged on outside the first workshop, so as to the designated lane of regulation fork truck traveling, is kept away
Security risk is exempted from.
(3) assembling line of high-voltage switch gear provided by the utility model, can by setting carriage and guider
To realize that semi-finished product are preferably oriented to and run between each area.
(4) assembling line of high-voltage switch gear provided by the utility model, by equal in the left and right sides of semi-finished product bottom
Erector's entrucking, the neighbouring both sides of each fixture vehicle are mounted on directive wheel, two tracks of the first guide rail respectively with positioned at institute
State two directive wheel cooperations of semi-finished product bottom homonymy.So the guide rail can realize the product of general random length size.
(5) assembling line of high-voltage switch gear provided by the utility model, by two tracks of the second guide rail respectively with
Positioned at the semi-finished product bottom not homonymy and two directive wheels cooperations in the middle part of the semi-finished product, and the second guide rail
The distance between lateral wall of two tracks is less than at left and right sides of semi-finished product bottom the distance between directive wheel on the inside of fixture vehicle.It can
Arbitrary dimension product is adapted to, and ensure that fork truck transports wheel when product is come in and will not damage the guide rail in working area by pressure.
(6) assembling line of high-voltage switch gear provided by the utility model, by installing batten in semi-finished product bottom so that
Batten installation procedure is merged into the bottom plate assembly process of half product shell assembling.Entire production procedure operational efficiency is balanced,
Man-hour manpower has been saved, has simplified flow package, and the bagging area outside workshop is made not have to the new boat vehicle of installation, has reduced cost.
(7) assembling line of high-voltage switch gear provided by the utility model, by batten and semi-finished product housing with removably
Mode is fixedly connected, and fixture vehicle is fixed with batten using quick-speed jigs, and quick-speed jigs only need to be pulled gently and can opened, and debugs people
Member's debugging opens quick-speed jigs when completing, and when such fork truck forks the product with batten, fixture vehicle just automatically disengages, and stays in
Ground.
Description of the drawings
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution of the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it describes below
In attached drawing be the utility model some embodiments, for those of ordinary skill in the art, do not paying creativeness
On the premise of work, other attached drawings are can also be obtained according to these attached drawings.
Fig. 1：The utility model assembly flow charts；
Fig. 2：First guide rail sets schematic diagram；
Fig. 3：Fig. 2 partial enlarged views；
Fig. 4：Second guide rail sets schematic diagram.
Reference sign：
1- composing rooms, 2- general assembly production lines workshop, 3- bagging areas, 4- working areas, 5- assembly sections, 6- wiring regions, 7- copper
Row area, 8- debugging area, 9- semi-finished product, the first guide rails of 10-, 11- fixture vehicles, 12- battens, 13- quick-speed jigs, 14- directive wheels,
The second guide rails of 15-.
Specific embodiment
Below with reference to the accompanying drawings and in conjunction with the embodiments, the utility model is described in detail.
This programme is that 9 bottom of semi-finished product is loaded onto fixture vehicle 11, and wherein semi-finished product 9 are internal housing to be assembled, in order to
Trolley is made preferably to run and move, scene can be with installation and guide device.The live area about 500 in general assembly production line workshop 2 is flat
The region division of square rice (7.5*70) is that working area 4, assembly section 5, wiring region 6, copper bar area 7, debugging area 8 and bagging area 3 six are big
Procedure for producing region in order to preferably plan the running track of fork truck, can also move on to bagging area 3 outside general assembly production line workshop 2.
Semi-finished product more than 9 are batch, are preferably batch with 4, operation is carried out followed by each processing procedure area.Whole flow process figure such as Fig. 1,
Its specific production running body process is as follows：
(1) working area
As shown in Figure 1, the working area 4 that the semi-finished product 9 of housing shape are transported to the production line from composing room 1 by fork truck is put
It puts.Wherein for simplify packaging flow, batten installation procedure can be merged into the bottom plate assembly process of half product shell assembling,
I.e. bottom can be equipped with fixture vehicle 11 and batten 12 to semi-finished product 9 at this time.
(2) assembly section
Assembly section 5 is divided to for two big stations, material needed for station, instrument, frock, and technical papers are placed into designated position, makees
Industry person promotes four products to be placed in the first station from working area, and the sealing plate on product is first disassembled, transported with trolley by operator
Assembly section is sent to specify region placement, then carry out insulation capsule, insulation subassembly, bus casing assembling, earthing switch dress
Match somebody with somebody, five anti-interlocking assemblings, four products are pushed to second station after finishing, give the operator of second station, carry out electric current
Mutual inductor assembling, voltage transformer assembling, overvoltage protection device assembling, arrester assembling, sensor assembling, electromagnetic lock, nameplate
It waits auxiliary materials assembling, finally carry out free-standing instrument box lifting with boat vehicle, four products are pushed to wiring region after fulfiling assignment
6。
(3) wiring region
6 mating wiring drawing of wiring region, wiring technique file connect up specific purpose tool, and wiring personnel first put stand alone type in order
Harness in instrument box then carries out wiring operation with 4 for batch, promotes product after finishing to copper bar area 7.
(4) copper bar area
The copper bar machined is transported to copper bar area 7 and region is specified to place by copper bar processing district personnel, and assembly crewman presses will
It asks and carries out copper bar assembling, then carries out sealing plate assembling and breaker assembling, and the inspection work of each several part is carried out by technological requirement,
Debugging area 8 is pushed to after finishing.
(5) area is debugged
Debug the mating various commissioning devices in area 8, instrument frock, the operating instruction and technical papers of Task of Debugging, fixture vehicle
Rack and fixture vehicle special forklift after the completion of Task of Debugging, need to open the quick-speed jigs 13 for clamping batten 12.
(6) bagging area
After the completion of debugging, it is transported to bagging area 3 and is packed.When bagging area 3 be located at workshop 2 it is outer when, fork truck pitches product
The bagging area 3 being transported to outside workshop 2 is acted, fixture vehicle 11 is placed on 11 rack of fixture vehicle by operator special forklift.
The improvement to some structures in production line is further included, it is as follows：
1. work flow optimization design：The batten 12 of packaging base can be installed in advance
This product original work flow is：After the completion of final products production, packaging personnel sling product with boat vehicle, pacify in bottom
Two battens are filled using the pedestal support as packaging.The assembly line plans initial stage, it is contemplated that this link labor intensive and man-hour；Root
According to ECRS principles, and the actual production process of the NC lathing assembling product is investigated, batten installation procedure can be merged into production
In the bottom plate assembly process of product assembling, for placement just and delivery semi-finished product, fixture vehicle 11 can be designed to place
The groove of the batten 12.It although adding the workload of numerical control products assembler, is analyzed through time data, increased work
Amount balances entire production procedure operational efficiency, has saved man-hour manpower, simplified much smaller than reduced workload, this improvement
Flow package, and the bagging area 3 outside workshop is made not have to the new boat vehicle of installation, reduce cost.
2. the laying design of waterline ground guide
In order to be preferably oriented to the operation of fixture vehicle, in working area 4, assembly section 5, wiring region 6, copper bar area 7, tune
It tries area 8 and is laid with guider.Specific guider is arranged to be laid on the guide rail on ground and on 11 bottom of fixture vehicle
Directive wheel 14, bearing wheel may be selected in wherein directive wheel 14, and the idler wheel of the other forms in addition to bearing wheel also may be selected.Half into
The left and right sides of 9 bottom of product can be mounted on fixture vehicle 11；The neighbouring both sides of each fixture vehicle 11 are mounted on described
Directive wheel 14.
As shown in Figures 2 and 3, in order to which realization just is oriented to, guide rail may be configured as including being arranged on assembly section 5, wiring region
6th, copper bar area 7, debug first guide rail 10 in area 8 and be arranged on second guide rail 15 in working area 4.Two tracks of the first guide rail 10
Coordinate respectively with two directive wheels 14 positioned at semi-finished product bottom homonymy, the product of so generally applicable random length size.First
The specific setting form of the setting of guide rail 10 can refer to Fig. 2 and 3.
As shown in figure 4, two tracks of the second guide rail 15 respectively with positioned at 9 bottom of semi-finished product not homonymy and close to half
Two directive wheels 14 at 9 middle part of finished product coordinate.To adapt to arbitrary dimension product, and ensure that wheel is not when fork truck transport product is come in
Guide rail can be damaged by pressure, the distance between lateral wall of two tracks of the second guide rail 15 can be preferably set to be less than 9 bottom of semi-finished product
The distance between 11 inside directive wheel 14 of fixture vehicle at left and right sides of portion.The specific setting form of second guide rail 15 can refer to Fig. 4.
3. the design of fixture vehicle 11
The specific setting form of fixture vehicle 11 can refer to Fig. 3.Installed in advance for batten 12 and guide rail laying design will
It asks, fixture vehicle 11 need to be designed as being oriented to there are four directive wheel 14, and be preferable provided with to place the groove of batten 12.
It is to be transported to bagging area 3 with fork truck to carry out packaging operation when final products production completes offline.In order to realize fork truck
While forking product, fixture vehicle 11 can automatically disengage product；For the convenience of disengaging, as shown in figure 3, batten 12 with half into
The fixed connection of dismountable mode of product 9, wherein the mode that bolt may be employed is fixed, fixture vehicle 11 is with batten 12 using fast
Fast fixture 13 is fixed, and wherein quick-speed jigs 13 only need to be pulled gently and can opened.When commissioning staff, which debugs, to complete, open quick
Fixture 13, when such fork truck forks the product with batten 12, fixture vehicle 11 just automatically disengages, and has stayed in ground.
Claims (10)
1. a kind of assembling line of high-voltage switch gear, which is characterized in that the assembling line includes the working area being sequentially arranged
(4), assembly section (5), wiring region (6), copper bar area (7) and debugging area (8), the material needed for each process are rationally positioned over accordingly
In area, semi-finished product (9) carry out operation followed by each area.
2. assembly line according to claim 1, which is characterized in that further include the packaging after debugging area (8)
Area (3), the working area (4), assembly section (5), wiring region (6), copper bar area (7) and debugging area (8) are located at the first workshop, described
Bagging area (3) is located at outside first workshop.
3. assembly line according to claim 1, which is characterized in that the semi-finished product (9) by carriage followed by
Each area carries out operation.
4. assembly line according to claim 3, which is characterized in that the carriage includes being installed on the semi-finished product
(9) fixture vehicle (11) of bottom.
5. assembly line according to claim 4, which is characterized in that further include for the traveling side to the fixture vehicle (11)
To the guider being oriented to, the guider includes：
Guide rail is set along the working area (4), assembly section (5), wiring region (6), copper bar area (7) and debugging area (8)；
Directive wheel (14), is installed on the one side of the corresponding fixture vehicle (11), and the directive wheel (14) coordinates with the guide rail.
6. assembly line according to claim 5, which is characterized in that be respectively mounted at left and right sides of semi-finished product (9) bottom
There is the fixture vehicle (11)；The neighbouring both sides of each fixture vehicle (11) are mounted on the directive wheel；The guide rail includes
It is arranged on assembly section (5), wiring region (6), copper bar area (7), the first guide rail (10) for debugging area (8) and is arranged on the working area
(4) the second guide rail (15), wherein, two tracks of first guide rail (10) respectively with positioned at the semi-finished product (9) bottom
Two of homonymy directive wheels (14) cooperations, two tracks of second guide rail (15) respectively with positioned at the semi-finished product
(9) bottom not homonymy and two directive wheel (14) cooperations in the middle part of the semi-finished product (9).
7. assembly line according to claim 6, which is characterized in that the lateral wall of two tracks of second guide rail (15)
The distance between be less than at left and right sides of the semi-finished product (9) bottom the distance between directive wheel on the inside of fixture vehicle (11).
8. assembly line according to claim 4, which is characterized in that semi-finished product (9) bottom is equipped with batten (12), and leads to
Batten (12) is crossed equipped with the fixture vehicle (11).
9. assembly line according to claim 8, which is characterized in that set on the fixture vehicle (11) and place the batten
(12) groove is fixedly connected between the batten (12) and the semi-finished product (9) housing using dismountable mode.
10. assembly line according to claim 8, which is characterized in that the fixture vehicle (11) uses with the batten (12)
Quick-speed jigs (13) are fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721422927.XU CN207409415U (en) | 2017-10-31 | 2017-10-31 | A kind of assembling line of high-voltage switch gear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721422927.XU CN207409415U (en) | 2017-10-31 | 2017-10-31 | A kind of assembling line of high-voltage switch gear |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207409415U true CN207409415U (en) | 2018-05-25 |
Family
ID=62409154
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721422927.XU Active CN207409415U (en) | 2017-10-31 | 2017-10-31 | A kind of assembling line of high-voltage switch gear |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207409415U (en) |
-
2017
- 2017-10-31 CN CN201721422927.XU patent/CN207409415U/en active Active
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PP01 | Preservation of patent right | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20230908 Granted publication date: 20180525 |