CN211971058U - Wheel pair intelligent transmission matching system - Google Patents
Wheel pair intelligent transmission matching system Download PDFInfo
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- CN211971058U CN211971058U CN202020132466.8U CN202020132466U CN211971058U CN 211971058 U CN211971058 U CN 211971058U CN 202020132466 U CN202020132466 U CN 202020132466U CN 211971058 U CN211971058 U CN 211971058U
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- wheel set
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- intelligent transmission
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Abstract
The utility model discloses a wheel set intelligent transmission apolegamy system, the complete machine is by going into the wheel and overhauls line, go out the wheel and overhauls line, longitudinal support walking roof beam, transversely support walking roof beam, wheel set snatchs the manipulator, wheel set location deposits base, electrical system and constitutes, this system realizes taking processing wheel set intelligence apolegamy, reduces artifical selection and overhead traveling crane handling operation, realizes that the storage wheel set is out of the warehouse as required, reduces operation workman intensity of labour, improves wheel set maintenance efficiency.
Description
Technical Field
The utility model relates to a railway vehicle overhauls technical field, especially relates to storage and the intelligent apolegamy of wheel pair among the railway vehicle wheel pair maintenance process.
Background
The railway freight car wheel pair is a key part of the railway freight car, the overhauling quality of the railway freight car wheel pair directly influences the running safety of the railway freight car, and particularly, in recent years, the quick conveying and matching of the wheel pair overhauling are reasonably realized in order to adapt to the rapid development of the railway freight transportation market, the increasing overhauling requirements are met, meanwhile, the safety problem of the dispatching and transporting of a crown block of workers is reduced, the labor intensity of the workers is reduced, and the intelligent conveying and matching of the wheel pair is realized.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a wheel set intelligent transmission apolegamy system to solve the problem that above-mentioned prior art exists, realize wheel set intelligence apolegamy through data operation, reduce the potential safety hazard of workman's overhead traveling crane allocation and transportation simultaneously, reduce workman's intensity of labour, improve iron-wheel vehicle wheel set maintenance efficiency and maintenance quality.
In order to achieve the above object, the utility model provides a following scheme:
the utility model provides a wheel set intelligent transmission apolegamy system which characterized in that: the whole machine consists of a wheel entering maintenance line (1), a wheel exiting maintenance line (2), a longitudinal supporting walking beam (3), a transverse supporting walking beam (4), a wheel pair grabbing manipulator (5), a wheel pair positioning storage base (6) and an electric control system (7); the wheel set entering maintenance line (1) is laid on a wheel set conveying standard track on the ground, and the wheel set entering maintenance line and the wheel set exiting maintenance line (2) are both located on the same side of the wheel set intelligent transmission matching system and are located on the upper portion of the right side of the wheel set intelligent transmission matching system.
Preferably, the wheel set output overhaul line (2) is a wheel set conveying standard rail paved on the ground, is positioned on the same side of the wheel set intelligent transmission matching system as the wheel set input overhaul line (1), and is positioned on the lower part of the right side of the wheel set intelligent transmission matching system.
Preferably, the longitudinal supporting walking beam (3) is of a section steel welded door-type parallel structure, is arranged on the bottom surface of the foundation, is provided with a transverse supporting walking beam (4) containing walking steel rails at the upper part, and can walk along the longitudinal walking steel rails at the upper part of the transverse supporting walking beam (4), so that the wheel pair grabbing manipulator (5) on the transverse supporting walking beam (4) can grab a wheel pair on any longitudinal wheel pair positioning storage base (6).
Preferably, the walking mechanism at the lower part of the transverse supporting walking beam (4) is arranged on a walking steel beam of the longitudinal supporting walking beam (3), the wheel pair grabbing manipulator (5) is arranged at the upper part of the transverse supporting walking beam, the wheel pair grabbing manipulator (5) can transversely walk along a track arranged at the upper part of the transverse supporting walking beam, and therefore the wheel pair grabbing manipulator (5) can grab wheel pairs on the wheel pair positioning storage base (6) transversely.
Preferably, the wheel set grabbing manipulator (5) consists of a grabbing manipulator base (31), a grabbing manipulator lifting arm (32) and a grabbing manipulator hook (33); snatch manipulator base (31) install on horizontal support walking roof beam (4), snatch manipulator base (31) and can transversely walk along the track that horizontal support was walked on roof beam (4), snatch manipulator base (31) upper portion and install and snatch manipulator lifting arm (32), snatch manipulator lifting arm (32) and can reciprocate along snatching manipulator base (31), snatch manipulator lifting arm (32) lower part and install and snatch manipulator collude hand (33), snatch manipulator lifting arm (32) descend, it opens to snatch manipulator collude hand (33), can snatch the wheel pair that will overhaul.
Preferably, the wheel set positioning and storing base (6) is formed by welding profile steels, is arranged on the bottom surface of an equipment foundation in an array structure, and fixes the wheel sets by supporting the axle bodies of the wheel sets.
Preferably, the electronic control system (7) adopts a computer as a main controller inside, and completes data matching work of the wheel pair to be overhauled through data calculation; the electric control system (7) is connected with the wheel pair grabbing manipulator (5) through a signal cable, and the wheel pair grabbing manipulator (5) sends an operation instruction through the signal cable to complete wheel pair grabbing work.
The utility model discloses following beneficial technological effect has been gained for prior art:
the utility model aims at providing a wheel set intelligent transmission apolegamy system to solve the problem that above-mentioned prior art exists, realize wheel set intelligence apolegamy through data operation, reduce the potential safety hazard of workman's overhead traveling crane allocation and transportation simultaneously, reduce workman's intensity of labour, improve iron-wheel vehicle wheel set maintenance efficiency and maintenance quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a front view of the intelligent wheel set transmission matching system of the present invention;
fig. 2 is a top view of the intelligent transmission matching system for the middle wheel set of the present invention;
fig. 3 is a side view of the intelligent wheel set transmission matching system of the present invention;
fig. 4 is a partial detail view of the wheel set grabbing manipulator (5);
in the figure: 1-wheel entering maintenance line, 2-wheel exiting maintenance line, 3-longitudinal supporting walking beam, 4-transverse supporting walking beam, 5-wheel pair grabbing mechanical arm, 6-wheel pair positioning storage base and 7-electric control system;
31-a grabbing manipulator base, 32-a grabbing manipulator lifting arm and 33-a grabbing manipulator hook.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.
The utility model aims at providing a wheel set intelligent transmission matching system to solve the problem of quick transport of rail vehicle wheel set and matching.
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
The embodiment provides a wheel set intelligent transmission matching system, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, the wheel set entering overhaul line (1) is a wheel set conveying standard rail laid on the ground, and is located on the same side of the wheel set intelligent transmission matching system as the wheel set exiting overhaul line (2) and is located on the upper portion of the right side of the wheel set intelligent transmission matching system; the wheel set outlet overhaul line (2) is a wheel set conveying standard rail laid on the ground, is positioned on the same side of the wheel set intelligent transmission matching system as the wheel set inlet overhaul line (1), and is positioned at the lower part of the right side of the wheel set intelligent transmission matching system; the longitudinal supporting walking beam (3) is of a door-type parallel structure welded by profile steel, is arranged on the bottom surface of the foundation, and is provided with a transverse supporting walking beam (4) containing walking steel rails at the upper part, and the transverse supporting walking beam (4) can walk on the upper part of the longitudinal walking steel rails, so that a wheel pair grabbing manipulator (5) on the transverse supporting walking beam (4) can grab a wheel pair on any longitudinal wheel pair positioning storage base (6); the lower walking mechanism of the transverse supporting walking beam (4) is arranged on a walking steel beam of the longitudinal supporting walking beam (3), the upper part of the transverse supporting walking beam is provided with a wheel pair grabbing manipulator (5), and the wheel pair grabbing manipulator (5) can transversely walk along a track arranged on the upper part of the transverse supporting walking beam, so that the wheel pair grabbing manipulator (5) can grab a wheel pair on the wheel pair positioning storage base (6) transversely; the wheel set grabbing manipulator (5) comprises a grabbing manipulator base (31), a grabbing manipulator lifting arm (32) and a grabbing manipulator hook (33), wherein the grabbing manipulator base (31) is installed on a transverse supporting walking beam (4), the grabbing manipulator base (31) can transversely walk on a track on the transverse supporting walking beam (4), the grabbing manipulator lifting arm (32) is installed on the upper portion of the grabbing manipulator base (31), the grabbing manipulator lifting arm (32) can vertically move along the grabbing manipulator base (31), the grabbing manipulator hook (33) is installed on the lower portion of the grabbing manipulator lifting arm (32), the grabbing manipulator lifting arm (32) descends, and the grabbing manipulator hook (33) opens to grab a wheel set to be overhauled; the wheel set positioning and storing base (6) is formed by welding profile steels, is arranged on the bottom surface of an equipment foundation in an array structure, and fixes wheel sets by supporting wheel set shaft bodies; the electric control system (7) adopts a computer as a main controller in the electric control system, the control system completes data matching work of the wheel set to be overhauled through data calculation, the electric control system is connected with the wheel set grabbing mechanical arm (5) through a signal cable, and the wheel set grabbing mechanical arm (5) sends an operation instruction through the signal cable to complete the wheel set grabbing work.
The utility model provides a wheel pair intelligent transmission matching system realizes carrying fast and the matching of railway vehicle wheel pair maintenance, and concrete process is as follows:
a test operator inputs wheel pair data to be overhauled into an electric control system (7), meanwhile, a wheel pair feeding grabbing station with an overhauling wheel pair is placed on a wheel pair entering overhauling line (1), the electric control system (7) distributes wheel pair positioning storage bases (6) according to the wheel pair data, a wheel pair grabbing manipulator (5) grabs the wheel pair, the wheel pair is placed on the selected wheel pair positioning storage bases (6), after a main control computer of the electric control system (7) receives the grabbing wheel pair information, the electric control system (7) controls the wheel pair grabbing manipulator (5) to grab the wheel pair on the appointed wheel pair positioning storage bases (6), and the wheel pair is placed on a wheel outlet station of a wheel outlet overhauling line (2), so that intelligent transmission and matching of the wheel pair are achieved.
The utility model discloses the principle and the implementation mode of the utility model are explained by applying the concrete examples, and the explanation of the above examples is only used for helping to understand the method and the core idea of the utility model; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the specific implementation and application scope, and in summary, the content of the present specification should not be understood as the limitation of the present invention.
Claims (7)
1. The utility model provides a wheel set intelligent transmission apolegamy system which characterized in that: the whole machine consists of a wheel entering maintenance line (1), a wheel exiting maintenance line (2), a longitudinal supporting walking beam (3), a transverse supporting walking beam (4), a wheel pair grabbing manipulator (5), a wheel pair positioning storage base (6) and an electric control system (7); the wheel set entering maintenance line (1) is laid on a wheel set conveying standard track on the ground, and the wheel set entering maintenance line and the wheel set exiting maintenance line (2) are both located on the same side of the wheel set intelligent transmission matching system and are located on the upper portion of the right side of the wheel set intelligent transmission matching system.
2. The wheel set intelligent transmission matching system as claimed in claim 1, wherein the wheel set output maintenance line (2) is a wheel set conveying standard rail laid on the ground, and is positioned at the same side of the wheel set intelligent transmission matching system as the wheel set input maintenance line (1) and at the lower part of the right side of the wheel set intelligent transmission matching system.
3. The wheel set intelligent transmission matching system according to claim 1, wherein the longitudinal supporting walking beams (3) are of a section steel welded door type parallel structure, are arranged on the bottom surface of the foundation, are provided with transverse supporting walking beams (4) containing walking steel rails at the upper parts, and can walk along the longitudinal walking steel rails at the upper parts of the transverse supporting walking beams (4), so that wheel set grabbing mechanical arms (5) on the transverse supporting walking beams (4) grab wheel sets on any longitudinal wheel set positioning storage base (6).
4. The wheel set intelligent transmission matching system as claimed in claim 1, wherein the transverse supporting walking beam (4) is provided with a walking mechanism at the lower part thereof on a walking steel beam of the longitudinal supporting walking beam (3), and a wheel set grabbing manipulator (5) is arranged at the upper part thereof, and the wheel set grabbing manipulator (5) can transversely walk along a track arranged at the upper part thereof, so that the wheel set grabbing manipulator (5) can randomly grab the wheel set on the wheel set positioning storage base (6) in the transverse direction.
5. The wheel set intelligent transmission matching system as claimed in claim 1, wherein the wheel set grabbing manipulator (5) consists of a grabbing manipulator base (31), a grabbing manipulator lifting arm (32) and a grabbing manipulator hook (33); snatch manipulator base (31) install on horizontal support walking roof beam (4), snatch manipulator base (31) and can transversely walk along the track that horizontal support was walked on roof beam (4), snatch manipulator base (31) upper portion and install and snatch manipulator lifting arm (32), snatch manipulator lifting arm (32) and can reciprocate along snatching manipulator base (31), snatch manipulator lifting arm (32) lower part and install and snatch manipulator collude hand (33), snatch manipulator lifting arm (32) descend, it opens to snatch manipulator collude hand (33), can snatch the wheel pair that will overhaul.
6. The wheel set intelligent transmission matching system as claimed in claim 1, wherein the wheel set positioning and storing base (6) is formed by welding profile steels, is arranged on the bottom surface of an equipment foundation in an array structure, and fixes the wheel sets by supporting the axle bodies of the wheel sets.
7. The wheel set intelligent transmission matching system as claimed in claim 1, wherein the electronic control system (7) adopts a computer as a main controller inside, and completes data matching work of wheel sets to be overhauled through data calculation; the electric control system (7) is connected with the wheel pair grabbing manipulator (5) through a signal cable, and the wheel pair grabbing manipulator (5) sends an operation instruction through the signal cable to complete wheel pair grabbing work.
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CN202020132466.8U CN211971058U (en) | 2020-01-14 | 2020-01-14 | Wheel pair intelligent transmission matching system |
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CN202020132466.8U CN211971058U (en) | 2020-01-14 | 2020-01-14 | Wheel pair intelligent transmission matching system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113184554A (en) * | 2020-01-14 | 2021-07-30 | 齐齐哈尔四达铁路设备有限责任公司 | Wheel pair intelligent transmission matching system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113184554A (en) * | 2020-01-14 | 2021-07-30 | 齐齐哈尔四达铁路设备有限责任公司 | Wheel pair intelligent transmission matching system |
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