CN106181098A - A kind of automatic production process equipment is switched fast flexiblesystem - Google Patents
A kind of automatic production process equipment is switched fast flexiblesystem Download PDFInfo
- Publication number
- CN106181098A CN106181098A CN201610780746.8A CN201610780746A CN106181098A CN 106181098 A CN106181098 A CN 106181098A CN 201610780746 A CN201610780746 A CN 201610780746A CN 106181098 A CN106181098 A CN 106181098A
- Authority
- CN
- China
- Prior art keywords
- switched fast
- fast
- quick change
- flexiblesystem
- process equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The invention provides a kind of automatic production process equipment and be switched fast flexiblesystem, mainly it is switched fast robot workstation by multiple standard high flexibilities to form, each standard high flexibility is switched fast robot workstation and includes being provided with the fast machine people of quick change rifle dish and processing systems, before fast machine people, flexible quick change turntable it is provided with below processing systems, flexible quick change turntable flexible magic chuck installed above, it is switched fast the internally installed safety system of robot workstation in standard high flexibility, it is switched fast mounting process process equipment controller and PLC control system outside robot workstation in standard high flexibility.Automatic production process equipment of the present invention is switched fast flexiblesystem, effectively raises production efficiency, reduces the production switch time, decreases human input, strengthen safety.
Description
Technical field
The invention belongs to automated system field, especially relate to a kind of automatic production process equipment and be switched fast flexibility
System.
Background technology
In automation equipment field, along with the change of market demand side, it is desirable to production equipment is required to the most in short-term
The interior production switched and meet different product, and ensure product quality and switch speed.And different product is due to size, technique
Deng the difference of important parameter, so cannot be carried out switching, more do not know where to begin quickly.
In certain Automobile Welding robot production line project, customer requirement by dimensions 1700mm × 1150mm ×
The left and right threshold assembly of the panoramic roofs assembly of 280mm and dimensions 450mm × 500mm × 850mm and other different rule
The rear bulkhead assembly of lattice different automobile types, top cover inner plate assembly, buttress brace assembly, front panel assembly and left and right wheel cover assembly are all
These products are arranged in same robot production line and carry out Flexible production.
Owing to product category is the most numerous and diverse, welding procedure divides into again Y type welding procedure and I type welding procedure, and size
Size has again significantly difference, original robot production line planning mode and equipment thereof the most substantially cannot meet the need of client
Asking, so according to this project, researching and developing the flexiblesystem that is switched fast of a kind of Welding Technology and Equipment, such high flexibility produces
The carrying out that line can help client to control cost and higher efficiency produces, and the Flexible production also solving miscellaneous product is asked
Topic.
Summary of the invention
In view of this, it is contemplated that propose a kind of automatic production process equipment to be switched fast flexiblesystem, to solve
Different product is due to size, and the difference of the important parameter such as technique, machine cannot be carried out the difficult problem changed or switch speed is the slowest.
For reaching above-mentioned purpose, the technical scheme is that and be achieved in that:
A kind of automatic production process equipment is switched fast flexiblesystem, is mainly switched fast machine by multiple standard high flexibilities
Device people's work station forms, and each standard high flexibility is switched fast robot workstation and includes being provided with quick change rifle dish and processes
The fast machine people of equipment, is provided with flexible quick change turntable before fast machine people, below processing systems, and flexible quick change turns
Platform flexible magic chuck installed above, is switched fast the internally installed safety system of robot workstation in standard high flexibility,
It is switched fast mounting process process equipment controller and PLC control system, technique outside robot workstation in standard high flexibility
Process equipment controller controls processing systems, and PLC control system controls fast machine people, flexible quick change turntable and safety and protects
Protecting system.
Further, described quick change rifle dish includes robot side part and tool side part, robot side part and instrument
Sidepiece is divided into detachable connection, robot side part to connect fast machine people, tool side part Joining Technology process equipment.
Further, described flexible quick change turntable includes system framework, is positioned at the pneumatically or electrically jacking of system framework
Mechanism, pneumatic position-limit mechanism, power-driven conveyors structure, system framework two ends are provided with guide roller bar, and power-driven conveyors structure is arranged on
The pneumatically or electrically upside of lifting body, pneumatic position-limit mechanism is positioned at the downside of pneumatically or electrically lifting body, power-driven conveyors
The end of structure is provided with V-groove guiding mechanism, and system framework two ends are additionally provided with positioning and clamping mechanism, in the middle of described flexible quick change turntable
Installing rotating shaft, rotating shaft connects electric rotating machine.
Further, described safety system includes grating device and the sector scanning protection device of peripheral setting, week
Enclose the manual emergency stop device in installation many places.
Further, the PLC program framework of described PLC control system writes, according to the work of each new product for unified
Skill, is jointly completed the analysis of new technology product, calculates optimal standard by technique group personnel's auxiliary process hash generator Hash
High flexibility is switched fast robot workstation and uses strategy, by program needed for new product according to set Standard compilation after generation
After Hao, after carrying out the debugging of committed step one by one, direct and framing program framework carries out accessing thus completes the configuration of new product.
Further, described high flexibility is switched fast robot workstation and is divided into the work of kinds of processes according to equipment difference
Stand, mainly include welding procedure work station, coating technique work station, assembly technology work station, by removing between each work station
Fortune robot and robot running gear link.
Relative to prior art, a kind of automatic production process equipment of the present invention is switched fast flexiblesystem to be had
Following advantage:
(1) a kind of automatic production process equipment of the present invention is switched fast flexiblesystem, effectively raises life
Produce efficiency, reduce the production switch time, decrease human input, strengthen safety.
(2) a kind of automatic production process equipment of the present invention is switched fast flexiblesystem, changes flexible quick change folder
During tool, use power-driven conveyors structure, alleviate the labor intensity of workman, improve the switch speed of flexible magic chuck.
Accompanying drawing explanation
The accompanying drawing of the part constituting the present invention is used for providing a further understanding of the present invention, and the present invention's is schematic real
Execute example and illustrate for explaining the present invention, being not intended that inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 be the welding equipment described in the embodiment of the present invention be switched fast flexiblesystem perspective view;
Fig. 2 be the welding equipment described in the embodiment of the present invention be switched fast flexiblesystem top view;
Fig. 3 is the fast machine people's structural representation described in the embodiment of the present invention;
Fig. 4 is the flexible quick change turntable structure schematic diagram described in the embodiment of the present invention.
Description of reference numerals:
1-processing systems controller;2-PLC control system;3-fast machine people;4-quick change rifle dish;41-robot
Side part;42-tool side part;5-processing systems;6-flexibility magic chuck;7-flexibility quick change turntable;71-system frame
Frame;72-pneumatically or electrically lifting body;The pneumatic position-limit mechanism of 73-;74-power-driven conveyors structure;75-positioning and clamping mechanism;76-
Guide roller bar;77-V type groove guiding mechanism;8-safety system.
Detailed description of the invention
It should be noted that in the case of not conflicting, the embodiment in the present invention and the feature in embodiment can phases
Combination mutually.
In describing the invention, it is to be understood that term " " center ", " longitudinally ", " laterally ", " on ", D score,
Orientation or the position relationship of the instruction such as "front", "rear", "left", "right", " vertically ", " level ", " top ", " end ", " interior ", " outward " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description rather than instruction or dark
The device or the element that show indication must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that right
The restriction of the present invention.Additionally, term " first ", " second " etc. are only used for describing purpose, and it is not intended that indicate or hint phase
To importance or the implicit quantity indicating indicated technical characteristic.Thus, the feature defining " first ", " second " etc. can
To express or to implicitly include one or more this feature.In describing the invention, except as otherwise noted, " multiple "
It is meant that two or more.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, term " is installed ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be fixing connection, it is also possible to be to removably connect, or be integrally connected;Can
To be mechanical connection, it is also possible to be electrical connection;Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition
Concrete meaning in the present invention.
Describe the present invention below with reference to the accompanying drawings and in conjunction with the embodiments in detail.
High flexibility is switched fast robot workstation and is divided into the work station of kinds of processes according to equipment difference, mainly includes weldering
Connect technological work station, coating technique work station, assembly technology work station, by transfer robot and machine between each work station
Device people's walking mechanism links.
As depicted in figs. 1 and 2, as a example by welding procedure work station, automatic production process equipment is explained further quick
Switching flexiblesystem.Described automatic production process equipment is switched fast flexiblesystem, mainly quick by multiple standard high flexibilities
Switching robot workstation's composition, each standard high flexibility is switched fast robot workstation and includes being provided with quick change rifle dish 4 He
The fast machine people 3 of lightweight soldering turret 5, is provided with flexible quick change turntable 7 before fast machine people 3, below lightweight soldering turret 5,
Flexible quick change turntable 7 flexible quick change weld jig 6 installed above, is switched fast inside robot workstation in standard high flexibility and pacifies
Dress safety system 8, is switched fast installation intermediate frequency welding controller 1 and PLC outside robot workstation in standard high flexibility
Control system 2, intermediate frequency welding controller 1 controls lightweight soldering turret 5, and PLC control system controls fast machine people 3, flexible quick change
Turntable 7 and safety system 8.
As it is shown on figure 3, described quick change rifle dish 4 includes robot side part and tool side part, robot side part 41 He
Tool side part 42 is detachable connection, and robot side part 41 connects fast machine people 3, and tool side part 42 connects light weight
Change soldering turret 5.When needs capture lightweight soldering turret 5, then robot side part 41 and tool side part 42 by quick change rifle dish 4 are entered
Row docking, it is achieved grasping movement.
As shown in Fig. 1, Fig. 2 and Fig. 4, flexible quick change turntable 7 includes system framework 71, is positioned at the pneumatic of system framework 71
Or electric jacking mechanism 72, pneumatic position-limit mechanism 73, power-driven conveyors structure 74, described system framework 71 two ends are provided with guide roller
Bar 76, described power-driven conveyors structure 74 is arranged on the upside of pneumatically or electrically lifting body 72, described pneumatic position-limit mechanism 73
In the downside of pneumatically or electrically lifting body 72, the end of described power-driven conveyors structure 74 is provided with V-groove guiding mechanism 77, described
System framework 71 two ends are additionally provided with positioning and clamping mechanism 75, install rotating shaft, rotate and turn in the middle of described flexible quick change turntable (7)
Axle connects electric rotating machine.When flexible quick change weld jig 6 changed by needs, workman first by flexibility quick change weld jig 6 from platform
Shifting onto on described power-driven conveyors structure 74 on car, under motor drives, weld jig is along the guide roller bar 76 at framework two ends
It is transported to V-groove guiding mechanism 77 and carries out Primary Location, after waiting that pneumatic position-limit mechanism 73 is recalled, pneumatically or electrically lifting body
72 can decline, and flexible quick change weld jig 6 will be fallen on system framework 71, the most again by the location clamping machine at framework two ends
Structure 75 fixing flexible quick change weld jig 6.When needing to switch new flexible quick change weld jig 6, flexible quick change turntable 7 is automatic
Rotate new flexible quick change weld jig 6 to the device location of conveying, by the lifting of lifting device with fall and filled by guiding
Putting and be directed to use position, by positioner fixed position, whole process is automatically performed by PLC control system 2.
As depicted in figs. 1 and 2, described safety system 8 includes grating device and the sector scanning protection of peripheral setting
Device, around installs the manual emergency stop device in many places, when operator enter behaviour without PLC control system 2 in the case of allowing
Making region or have any object to enter robot production line non-active area, production line will enter automatic emergency stop state, all fortune
Row equipment, will stop with flexible quick change weld jig 6 at once including fast machine people 3, lightweight soldering turret 5, flexible quick change turntable 7
Only, need equipment management personnel can continue after resetting to produce, thus protect operator will not receive injury.
The PLC program framework of PLC control system 2 writes, according to the technique of each new product, by technique group people for unified
Auxiliary process hash generator Hash completes the analysis of new technology product jointly, and calculates optimal welding strategy, will be new after generation
Product needed for program according to set Standard compilation good after, directly access with framing program framework, and close one by one
The debugging of key step, thus complete the configuration of new product.
As shown in Fig. 1, Fig. 2 and Fig. 3, standard high flexibility is switched fast robot workstation and is divided into multiple according to equipment difference
The work station of technique, mainly includes welding procedure work station, coating technique work station, assembly technology work station, each work station
Between linked by transfer robot and robot running gear.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Within god and principle, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.
Claims (6)
1. an automatic production process equipment is switched fast flexiblesystem, it is characterised in that: main by multiple standard high flexibilities
Being switched fast robot workstation's composition, each standard high flexibility is switched fast robot workstation and includes being provided with quick change rifle dish
(4) and the fast machine people (3) of processing systems (5), before fast machine people (3), processing systems (5) lower section sets
There is flexible quick change turntable (7), flexible quick change turntable (7) flexible magic chuck (6) installed above, it is switched fast in standard high flexibility
The internally installed safety system of robot workstation (8), is switched fast outside robot workstation in standard high flexibility and installs
Processing systems controller (1) and PLC control system (2), processing systems controller (1) controls processing systems
(5), PLC control system controls fast machine people (3), flexible quick change turntable (7) and safety system (8).
Automatic production process equipment the most according to claim 1 is switched fast flexiblesystem, it is characterised in that: described soon
Change rifle dish (4) and include robot side part (41) and tool side part (42), robot side part (41) and tool side part
(42) being detachable connection, robot side part (41) connects fast machine people (3), and tool side part (42) Joining Technology adds
Construction equipment (5).
Automatic production process equipment the most according to claim 1 is switched fast flexiblesystem, it is characterised in that: described soft
Property quick change turntable (7) includes system framework (71), the pneumatically or electrically lifting body (72) being positioned at system framework (71), pneumatic
Position-limit mechanism (73), power-driven conveyors structure (74), described system framework (71) two ends are provided with guide roller bar (76), electronic conveying
Mechanism (74) is arranged on the upside of pneumatically or electrically lifting body (72), and pneumatic position-limit mechanism (73) is positioned at pneumatically or electrically jacking
The downside of mechanism (72), the end of described power-driven conveyors structure (74) is provided with V-groove guiding mechanism (77), system framework (71) two
End is provided with positioning and clamping mechanism (75), installs rotating shaft in the middle of described flexible quick change turntable (7), and rotating shaft connects rotation
Motor.
Automatic production process equipment the most according to claim 1 is switched fast flexiblesystem, it is characterised in that: described peace
Full guard system (8) includes grating device and the sector scanning protection device of peripheral setting, around installs many places manual jerk dress
Put.
Automatic production process equipment the most according to claim 1 is switched fast flexiblesystem, it is characterised in that: described
The PLC program framework of PLC control system writes for unified, according to the technique of each new product, is assisted by technique group personnel
Process algorithms maker completes the analysis of new technology product jointly, and calculating optimal standard high flexibility, to be switched fast machine artificial
Make station use strategy, after generation by program needed for new product according to set Standard compilation good after, carry out committed step one by one
Debugging after, directly carry out accessing with framing program framework thus complete the configuration of new product.
Automatic production process equipment the most according to claim 1 is switched fast flexiblesystem, it is characterised in that: described mark
Quasi-high flexibility is switched fast robot workstation and is divided into the work station of kinds of processes according to equipment difference, mainly includes welding procedure
Work station, coating technique work station, assembly technology work station, by transfer robot and machine People's Bank of China between each work station
Walk mechanism to link.
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107825021A (en) * | 2017-11-20 | 2018-03-23 | 苏州凯尔博精密机械有限公司 | A kind of robot bonding machine for intelligent transport welding production line |
CN107900597A (en) * | 2017-12-28 | 2018-04-13 | 上汽通用五菱汽车股份有限公司 | A kind of multi-platform flexible gusset tool structure |
CN108032089A (en) * | 2017-12-21 | 2018-05-15 | 江苏海德工业机器人有限公司 | A kind of robot flexibility metaplasia produces work station |
CN108489671A (en) * | 2018-03-26 | 2018-09-04 | 广东鸿图南通压铸有限公司 | A kind of method that air leak tester is switched fast product |
CN109551132A (en) * | 2019-02-01 | 2019-04-02 | 天津伟创达自动化技术有限公司 | It is a kind of for welding the process and device of bullet train window |
CN109604855A (en) * | 2019-01-17 | 2019-04-12 | 宁波吉利汽车研究开发有限公司 | Universal flexible welding workstation and auto production line |
CN109732225A (en) * | 2019-02-01 | 2019-05-10 | 上海发那科机器人有限公司 | A kind of efficient automatic robot is cut by laser production line and its operation method |
CN112605574A (en) * | 2020-12-14 | 2021-04-06 | 迈赫机器人自动化股份有限公司 | Flexible welding workstation for automobile parts |
CN113134698A (en) * | 2021-05-10 | 2021-07-20 | 晋江荣达机械有限公司 | High efficiency and safe operation's automatic weld manipulator |
CN114378515A (en) * | 2021-12-31 | 2022-04-22 | 东风越野车有限公司 | Bearing type military off-road vehicle rear wheel cover welding clamp system and method |
CN115091216A (en) * | 2022-07-08 | 2022-09-23 | 广州明珞装备股份有限公司 | Flexible workstation and automatic trial-manufacturing line thereof |
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Cited By (12)
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---|---|---|---|---|
CN107825021A (en) * | 2017-11-20 | 2018-03-23 | 苏州凯尔博精密机械有限公司 | A kind of robot bonding machine for intelligent transport welding production line |
CN108032089A (en) * | 2017-12-21 | 2018-05-15 | 江苏海德工业机器人有限公司 | A kind of robot flexibility metaplasia produces work station |
CN107900597A (en) * | 2017-12-28 | 2018-04-13 | 上汽通用五菱汽车股份有限公司 | A kind of multi-platform flexible gusset tool structure |
CN108489671A (en) * | 2018-03-26 | 2018-09-04 | 广东鸿图南通压铸有限公司 | A kind of method that air leak tester is switched fast product |
CN109604855A (en) * | 2019-01-17 | 2019-04-12 | 宁波吉利汽车研究开发有限公司 | Universal flexible welding workstation and auto production line |
CN109551132A (en) * | 2019-02-01 | 2019-04-02 | 天津伟创达自动化技术有限公司 | It is a kind of for welding the process and device of bullet train window |
CN109732225A (en) * | 2019-02-01 | 2019-05-10 | 上海发那科机器人有限公司 | A kind of efficient automatic robot is cut by laser production line and its operation method |
CN112605574A (en) * | 2020-12-14 | 2021-04-06 | 迈赫机器人自动化股份有限公司 | Flexible welding workstation for automobile parts |
CN113134698A (en) * | 2021-05-10 | 2021-07-20 | 晋江荣达机械有限公司 | High efficiency and safe operation's automatic weld manipulator |
CN114378515A (en) * | 2021-12-31 | 2022-04-22 | 东风越野车有限公司 | Bearing type military off-road vehicle rear wheel cover welding clamp system and method |
CN114378515B (en) * | 2021-12-31 | 2023-06-16 | 东风越野车有限公司 | Rear wheel cover welding fixture system and method for bearing type military off-road vehicle |
CN115091216A (en) * | 2022-07-08 | 2022-09-23 | 广州明珞装备股份有限公司 | Flexible workstation and automatic trial-manufacturing line thereof |
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Application publication date: 20161207 |