CN207408149U - Robot automatic temperature measurement sampler before a kind of electric furnace - Google Patents

Robot automatic temperature measurement sampler before a kind of electric furnace Download PDF

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Publication number
CN207408149U
CN207408149U CN201721512301.8U CN201721512301U CN207408149U CN 207408149 U CN207408149 U CN 207408149U CN 201721512301 U CN201721512301 U CN 201721512301U CN 207408149 U CN207408149 U CN 207408149U
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China
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electric
electric furnace
furnace
plc controller
box
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CN201721512301.8U
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Inventor
连漪
连亦灵
王鹏
张继平
陈平辉
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SHANGHAI PULABO METALLURGICAL INSPECTION PROBE CO Ltd
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SHANGHAI PULABO METALLURGICAL INSPECTION PROBE CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The utility model discloses robot automatic temperature measurement samplers before a kind of electric furnace,Including support platform,Probe tube,Electric furnace furnace box,Feed pipe,Electric cabinet,Display screen,Control panel,Receive terminal,Solenoid valve,Metal partion (metp),Fixed block,Mobile temperature measuring mechanism,Heating stirring mechanism,Cooling body,Wireless network module and PLC controller,Electric furnace furnace box is installed at the top of the support platform,The bottom interior wall of the electric furnace furnace box is equipped with cooling body,The one side of the electric furnace furnace box is equipped with electric cabinet,The one side of the electric cabinet is equipped with display screen and control panel,The inside of the electric cabinet is equipped with wireless network module and PLC controller,The wireless network module is connected by signal with receiving terminal,The inside circumference of the electric furnace furnace box is mounted on metal partion (metp),The metal partion (metp) corresponds to both sides and is connected by fixed block,The device,Be conducive to intelligent temperature measurement and sampling,The function of cooling down is also equipped with simultaneously.

Description

Robot automatic temperature measurement sampler before a kind of electric furnace
Technical field
The utility model is related to thermometric sampling equipment technical fields, and specially robot automatic temperature measurement takes before a kind of electric furnace Sampling device.
Background technology
In STEELMAKING PRODUCTION, external refining improve steel product quality, expand kind, reduce cost, optimization STEELMAKING PRODUCTION Technique etc. plays very important effect.Especially since sheet billet continuous casting implements permanent pulling rate cast, to refined molten steel Temperature, ingredient have more strict requirements, and the precision of artificial thermometric sampling cannot meet next procedure to steel quality Requirement, therefore the sampling of refining process accurate thermometric is realized, to improving liquid steel temperature measurement accuracy and smelting quality, reduction Raw materials consumption and worker's labor intensity have a very important significance.When refining manually carries out thermometric sampling, temperature-measuring gun is inserted Access point position and insertion depth are extremely difficult to regulation requirement, and hand-operated temperature-measuring rifle heated time grows its stability and can be deteriorated, shadow Ring accuracy.Therefore artificial thermometric, the temperature value precision obtained by sampling mode be poor, appearance ingredient has fluctuation, thus shadow The production efficiency of conticaster and the quality of strand are rung;Moreover, manually thermometric sampling labor intensity is big, bad environments compare danger Danger, constitutes a threat to the personal safety and health of operative employee.It is taken so designing robot automatic temperature measurement before a kind of electric furnace Sampling device is necessary.
Utility model content
It is above-mentioned to solve the purpose of this utility model is to provide robot automatic temperature measurement sampler before a kind of electric furnace The problem of being proposed in background technology.
In order to solve the above-mentioned technical problem, the utility model provides following technical solution:Before a kind of electric furnace robot from Dynamic thermometric sampler, including support platform, probe tube, electric furnace furnace box, feed pipe, electric cabinet, display screen, control panel, reception Terminal, solenoid valve, metal partion (metp), fixed block, mobile temperature measuring mechanism, heating stirring mechanism, cooling body, wireless network module and PLC controller is equipped with electric furnace furnace box at the top of the support platform, and the bottom interior wall of the electric furnace furnace box is equipped with cooler Structure, the one side of the electric furnace furnace box are equipped with electric cabinet, and the one side of the electric cabinet is equipped with display screen and control panel, the electricity The inside of control case is equipped with wireless network module and PLC controller, and the wireless network module is connected by signal with receiving terminal It connecing, the inside circumference of the electric furnace furnace box is mounted on metal partion (metp), and the metal partion (metp) corresponds to both sides and connected by fixed block, The inside of the fixed block is equipped with mobile temperature measuring mechanism, and the inside of the electric furnace furnace box is equipped with heating stirring mechanism, described The one side of electric furnace furnace box is equipped with feed pipe, and feed pipe passes through the one side inner wall of metal partion (metp), the one side of the electric furnace furnace box Probe tube is installed, and probe tube passes through the one side inner wall of metal partion (metp), and solenoid valve, the control are equipped on the probe tube Plate is electrically connected solenoid valve.
Further, the cooling body by return duct, tank for coolant, water pump and semiconductor chilling plate group into the electricity Tank for coolant is installed, the one side of the tank for coolant is equipped with water pump, the coolant at the bottom interior wall center of stove furnace box Return duct is installed, and return duct spiral winding is equipped on the outer surface of metal partion (metp), the return duct and partly leads at the top of case Body cooling piece.
Further, the mobile temperature measuring mechanism by servomotor, liquid level sensor, threaded rod, sliding block, electric pushrod, Temperature-measuring gun and range sensor composition, the one side of the electric furnace furnace box are equipped with servomotor, the fixed block correspond to both sides it Between connected by threaded rod, and threaded rod is equipped on the threaded rod by the output axis connection of shaft coupling and servomotor Sliding block, the bottom of the sliding block are equipped with electric pushrod, and the bottom of the electric pushrod is equipped with temperature-measuring gun, and the bottom of temperature-measuring gun Portion's insertion is equipped with range sensor, and the one side of the fixed block is equipped with liquid level sensor, and the liquid level sensor electrically connects The X0 input terminals of PLC controller are connect, the Y0 output terminals of the PLC controller are electrically connected electric pushrod and range sensor, institute The X1 input terminals that range sensor is electrically connected PLC controller are stated, the Y1 output terminals of the PLC controller are electrically connected electronic push away Bar, the control panel are electrically connected servomotor, and the temperature-measuring gun is electrically connected the X2 input terminals of PLC controller, The Y2 output terminals of the PLC controller are electrically connected display screen and water pump.
Further, the heating stirring mechanism is made of electric rotating machine, shaft and electrothermal tube, the top of the electric furnace furnace box Portion is equipped with electric rotating machine, and the electric rotating machine is connected by shaft coupling with shaft, and shaft is passed through in the top of electric furnace furnace box Wall, equidistant in the shaft to be equipped with several electrothermal tubes, the control panel is electrically connected electric rotating machine and electrothermal tube.
Further, the PLC controller is a kind of FX3U-128MT-ES-A controllers.
Compared with prior art, the advantageous effect that the utility model is reached is:The device by manipulating control panel, makes Solenoid valve is opened, and material is made to be flowed out by probe tube, is conducive to be sampled in real time;By manipulating control panel, make electric rotating machine It works with electrothermal tube, electric rotating machine drives shaft to rotate, and material is stirred, electrothermal tube heats material, is conducive to The abundant heating of material;By manipulating control panel, servomotor is made to work, drives slide block movement, so as to drive electric pushrod and Temperature-measuring gun moves, and is conducive to adjust the position of temperature-measuring gun, and liquid level sensor monitors level value in real time, when level value reaches PLC controls During the preset value of device processed, PLC controller control electric pushrod and range sensor work, electric pushrod drive and are moved down on temperature-measuring gun Dynamic, range sensor monitors the distance value of temperature-measuring gun and liquid level in real time, when distance value reaches the preset value of PLC controller, PLC Controller control electric pushrod is stopped, and is conducive to the position of intelligent control temperature-measuring gun thermometric;Temperature-measuring gun monitors material in real time Temperature value, when PLC controller receives signal, PLC controller control display screen is shown, when temperature value reaches PLC controls During the preset value of device, PLC controller control pump working makes the coolant in tank for coolant pass through the semiconductor system in return duct Cold freezes, then flows back to tank for coolant, is conducive to intelligent cooling and cooling.
Description of the drawings
Attached drawing is used to provide a further understanding of the present invention, and a part for constitution instruction, with this practicality New embodiment for explaining the utility model, does not form the limitation to the utility model together.In the accompanying drawings:
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the electric furnace furnace box internal structure schematic diagram of the utility model;
Fig. 3 is the mobile temperature measuring mechanism structure diagram of the utility model;
Fig. 4 is the electric cabinet internal structure schematic diagram of the utility model;
In figure:1- support platforms;2- probe tubes;3- electric furnace furnace boxes;4- electric rotating machines;5- feed pipes;6- servomotors;7- Electric cabinet;8- display screens;9- control panels;10- receives terminal;11- solenoid valves;12- metal partion (metp)s;13- return ducts;14- is fixed Block;15- liquid level sensors;16- moves temperature measuring mechanism;17- shafts;18- electrothermal tubes;19- heating stirrings mechanism;20- coolers Structure;21- tank for coolants;22- water pumps;23- cooling pieces;24- threaded rods;25- sliding blocks;26- electric pushrods;27- temperature-measuring guns;28- Range sensor;29- wireless network modules;30- microcontrollers.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work All other embodiments obtained shall fall within the protection scope of the present invention.
- 4 are please referred to Fig.1, the utility model provides a kind of technical solution:Robot automatic temperature measurement samples before a kind of electric furnace Device, including support platform 1, probe tube 2, electric furnace furnace box 3, feed pipe 5, electric cabinet 7, display screen 8, control panel 9, reception terminal 10th, solenoid valve 11, metal partion (metp) 12, fixed block 14, mobile temperature measuring mechanism 16, heating stirring mechanism 19, cooling body 20, wireless Network module 29 and PLC controller 30, the top of support platform 1 are equipped with electric furnace furnace box 3, the bottom interior wall peace of electric furnace furnace box 3 Equipped with cooling body 20, the one side of electric furnace furnace box 3 is equipped with electric cabinet 7, and the one side of electric cabinet 7 is equipped with display screen 8 and control Plate 9, the inside of electric cabinet 7 are equipped with wireless network module 29 and PLC controller 30, and wireless network module 29 is by signal with connecing It receives terminal 10 to connect, the inside circumference of electric furnace furnace box 3 is mounted on metal partion (metp) 12, and metal partion (metp) 12 corresponds to both sides and passes through fixation Block 14 connects, and the inside of fixed block 14 is equipped with mobile temperature measuring mechanism 16, and the inside of electric furnace furnace box 3 is equipped with heating stirring mechanism 19, the one side of electric furnace furnace box 3 is equipped with feed pipe 5, and feed pipe 5 passes through the one side inner wall of metal partion (metp) 12, electric furnace furnace box 3 One side is equipped with probe tube 2, and probe tube 2 passes through the one side inner wall of metal partion (metp) 12, and solenoid valve 11 is equipped on probe tube 2, Control panel 9 is electrically connected solenoid valve 11, is conducive to real time sample inspection.
Further, cooling body 20 is made of return duct 13, tank for coolant 21, water pump 22 and semiconductor chilling plate 23, Tank for coolant 21 is installed, the one side of tank for coolant 21 is equipped with water pump 22, coolant at the bottom interior wall center of electric furnace furnace box 3 The top of case 21 is equipped with return duct 13, and 13 spiral winding of return duct is installed on the outer surface of metal partion (metp) 12, return duct 13 There is semiconductor chilling plate 23, be conducive to cooling down.
Further, mobile temperature measuring mechanism 16 is by servomotor 6, liquid level sensor 15, threaded rod 24, sliding block 25, electronic Push rod 26, temperature-measuring gun 27 and range sensor 28 form, and the one side of electric furnace furnace box 3 is equipped with servomotor 6, and fixed block 14 corresponds to It is connected between both sides by threaded rod 24, and threaded rod 24 passes through the output axis connection of shaft coupling and servomotor 6, threaded rod 24 On sliding block 25 is installed, the bottom of sliding block 25 is equipped with electric pushrod 26, and the bottom of electric pushrod 26 is equipped with temperature-measuring gun 27, and The bottom insertion of temperature-measuring gun 27 is equipped with range sensor 28, and the one side of fixed block 14 is equipped with liquid level sensor 15, and liquid level passes Sensor 15 is electrically connected the X0 input terminals of PLC controller 30, and the Y0 output terminals of PLC controller 30 are electrically connected 26 He of electric pushrod Range sensor 28, range sensor 28 are electrically connected the X1 input terminals of PLC controller 30, the Y1 output terminals of PLC controller 30 Electric pushrod 26 is electrically connected, control panel 9 is electrically connected servomotor 6, and temperature-measuring gun 27 is electrically connected PLC controller 30 X2 input terminals, the Y2 output terminals of PLC controller 30 are electrically connected display screen 8 and water pump 22, are conducive to automatic adjusting position Carry out thermometric.
Further, heating stirring mechanism 19 is made of electric rotating machine 4, shaft 17 and electrothermal tube 18, the top of electric furnace furnace box 3 Portion is equipped with electric rotating machine 4, and electric rotating machine 4 is connected by shaft coupling with shaft 17, and shaft 17 passes through the top of electric furnace furnace box 3 Inner wall, equidistant in shaft 17 to be equipped with several electrothermal tubes 18, control panel 9 is electrically connected electric rotating machine 4 and electrothermal tube 18, has Heating stirring is carried out beneficial to material, makes heating evenly.
Further, PLC controller 30 is a kind of FX3U-128MT-ES-A controllers, and performance is stablized, and output terminal can connect Multiple actuators.
Operation principle:The one side of electric cabinet 7 is equipped with display screen 8 and control panel 9, and the one side of electric furnace furnace box 3, which is equipped with, to be taken Sample pipe 2, and probe tube 2 passes through the one side inner wall of metal partion (metp) 12, and solenoid valve 11 is equipped on probe tube 2, is controlled by manipulating Plate 9 opens solenoid valve 11, and material is made to be flowed out by probe tube 2, is conducive to be sampled in real time;The one side installation of electric cabinet 7 There are display screen 8 and control panel 9, the top of electric furnace furnace box 3 is equipped with electric rotating machine 4, and electric rotating machine 4 passes through shaft coupling and shaft 17 Connection, and shaft 17 passes through the top inner wall of electric furnace furnace box 3, it is equidistant in shaft 17 that several electrothermal tubes 18 are installed, pass through Control panel 9 is manipulated, electric rotating machine 4 and electrothermal tube 18 is made to work, electric rotating machine 4 drives shaft 17 to rotate, and material is stirred, Electrothermal tube 18 heats material, is conducive to the abundant heating of material;The one side of electric cabinet 7 is equipped with display screen 8 and control Plate 9, the one side of electric furnace furnace box 3 are equipped with servomotor 6, and fixed block 14 is connected between corresponding to both sides by threaded rod 24, and spiral shell Rasp bar 24 is equipped with sliding block 25, the bottom peace of sliding block 25 by the output axis connection of shaft coupling and servomotor 6 on threaded rod 24 Equipped with electric pushrod 26, the bottom of electric pushrod 26 is equipped with temperature-measuring gun 27, and the bottom insertion of temperature-measuring gun 27 is equipped with distance Sensor 28, the one side of fixed block 14 are equipped with liquid level sensor 15, by manipulating control panel 9, servomotor 6 are made to work, band Movable slider 25 moves, and so as to which electric pushrod 26 and temperature-measuring gun 27 be driven to move, is conducive to adjust the position of temperature-measuring gun 27, liquid level passes Sensor 15 monitors level value in real time, and when level value reaches the preset value of PLC controller 30, PLC controller 30 controls electronic push away Bar 26 and range sensor 28 work, and electric pushrod 26 drives temperature-measuring gun 27 to move up and down, and range sensor 28 in real time survey by monitoring The distance value of warm rifle 27 and liquid level, when distance value reaches the preset value of PLC controller 30, PLC controller 30 controls electronic push away Bar 26 is stopped, and is conducive to the position of 27 thermometric of intelligent control temperature-measuring gun;The bottom of electric pushrod 26 is equipped with temperature-measuring gun 27, The one side of electric cabinet 7 is equipped with display screen 8 and control panel 9, and tank for coolant is equipped at the bottom interior wall center of electric furnace furnace box 3 21, the one side of tank for coolant 21 is equipped with water pump 22, and the top of tank for coolant 21 is equipped with return duct 13, and 13 spiral of return duct The outer surface of metal partion (metp) 12 is wound on, semiconductor chilling plate 23 is installed on return duct 13, temperature-measuring gun 27 monitors material in real time Temperature value, when PLC controller 30 receives signal, 30 control display screen 8 of PLC controller is shown, when temperature value reaches PLC controls During the preset value of device 30 processed, PLC controller 30 controls water pump 22 to work, and the coolant in tank for coolant 21 is made to pass through return duct 13 In semiconductor chilling plate 23 freeze, then flow back to tank for coolant 21, be conducive to intelligent cooling and cooling.
Finally it should be noted that:The above is only the preferred embodiment of the utility model only, is not limited to this Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art For, it can still modify to the technical solution recorded in foregoing embodiments or to which part technical characteristic Carry out equivalent substitution.Within the spirit and principle of the utility model, any modifications, equivalent replacements and improvements are made, It should be included within the scope of protection of this utility model.

Claims (5)

1. a kind of robot automatic temperature measurement sampler before electric furnace, it is characterised in that:Including support platform (1), probe tube (2), electric furnace furnace box (3), feed pipe (5), electric cabinet (7), display screen (8), control panel (9), reception terminal (10), solenoid valve (11), metal partion (metp) (12), fixed block (14), mobile temperature measuring mechanism (16), heating stirring mechanism (19), cooling body (20), Wireless network module (29) and PLC controller (30) are equipped with electric furnace furnace box (3), the electricity at the top of the support platform (1) The bottom interior wall of stove furnace box (3) is equipped with cooling body (20), and the one side of the electric furnace furnace box (3) is equipped with electric cabinet (7), institute The one side for stating electric cabinet (7) is equipped with display screen (8) and control panel (9), and the inside of the electric cabinet (7) is equipped with wireless network Module (29) and PLC controller (30), the wireless network module (29) are connected by signal with receiving terminal (10), the electricity The inside circumference of stove furnace box (3) is mounted on metal partion (metp) (12), and the corresponding both sides of the metal partion (metp) (12) pass through fixed block (14) connect, the inside of the fixed block (14) is equipped with mobile temperature measuring mechanism (16), the inside installation of the electric furnace furnace box (3) Have a heating stirring mechanism (19), the one side of the electric furnace furnace box (3) is equipped with feed pipe (5), and feed pipe (5) through metal every The one side inner wall of plate (12), the one side of the electric furnace furnace box (3) is equipped with probe tube (2), and probe tube (2) passes through metal partion (metp) (12) one side inner wall, solenoid valve (11) is equipped on the probe tube (2), and the control panel (9) is electrically connected solenoid valve (11)。
2. robot automatic temperature measurement sampler before a kind of electric furnace according to claim 1, it is characterised in that:It is described cold But mechanism (20) is made of return duct (13), tank for coolant (21), water pump (22) and semiconductor chilling plate (23), the electric furnace Tank for coolant (21) is installed at the bottom interior wall center of case (3), the one side of the tank for coolant (21) is equipped with water pump (22), Return duct (13) is installed, and return duct (13) spiral winding is in the appearance of metal partion (metp) (12) at the top of the tank for coolant (21) Face is equipped with semiconductor chilling plate (23) on the return duct (13).
3. robot automatic temperature measurement sampler before a kind of electric furnace according to claim 1, it is characterised in that:The shifting Dynamic temperature measuring mechanism (16) by servomotor (6), liquid level sensor (15), threaded rod (24), sliding block (25), electric pushrod (26), Temperature-measuring gun (27) and range sensor (28) composition, the one side of the electric furnace furnace box (3) is equipped with servomotor (6), described solid Determine to connect by threaded rod (24) between the corresponding both sides of block (14), and threaded rod (24) passes through shaft coupling and servomotor (6) Axis connection is exported, sliding block (25) is installed on the threaded rod (24), the bottom of the sliding block (25) is equipped with electric pushrod (26), the bottom of the electric pushrod (26) is equipped with temperature-measuring gun (27), and the bottom insertion of temperature-measuring gun (27) is equipped with distance Sensor (28), the one side of the fixed block (14) are equipped with liquid level sensor (15), and the liquid level sensor (15) electrically connects Connect the X0 input terminals of PLC controller (30), the Y0 output terminals of the PLC controller (30) be electrically connected electric pushrod (26) and away from From sensor (28), the range sensor (28) is electrically connected the X1 input terminals of PLC controller (30), the PLC controller (30) Y1 output terminals are electrically connected electric pushrod (26), and the control panel (9) is electrically connected servomotor (6), the thermometric Rifle (27) is electrically connected the X2 input terminals of PLC controller (30), and the Y2 output terminals of the PLC controller (30) are electrical Connect display screen (8) and water pump (22).
4. robot automatic temperature measurement sampler before a kind of electric furnace according to claim 1, it is characterised in that:It is described to add Thermal agitation mechanism (19) is made of electric rotating machine (4), shaft (17) and electrothermal tube (18), the top peace of the electric furnace furnace box (3) Equipped with electric rotating machine (4), the electric rotating machine (4) is connected by shaft coupling with shaft (17), and shaft (17) passes through electric furnace The top inner wall of case (3), equidistant on the shaft (17) to be equipped with several electrothermal tubes (18), the control panel (9) is electrical Connect electric rotating machine (4) and electrothermal tube (18).
5. robot automatic temperature measurement sampler before a kind of electric furnace according to claim 1, it is characterised in that:It is described PLC controller (30) is a kind of FX3U-128MT-ES-A controllers.
CN201721512301.8U 2017-11-02 2017-11-02 Robot automatic temperature measurement sampler before a kind of electric furnace Active CN207408149U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201721512301.8U CN207408149U (en) 2017-11-02 2017-11-02 Robot automatic temperature measurement sampler before a kind of electric furnace

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108784409A (en) * 2018-08-30 2018-11-13 中山市百威食品有限公司 Novel moon cake baking box and moon cake baking temperature control method
CN110132448A (en) * 2019-05-09 2019-08-16 苏州苏名自动化设备有限公司 A kind of servo motor automatic test device
CN110986573A (en) * 2019-12-09 2020-04-10 华北理工大学 Muffle furnace and using method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108784409A (en) * 2018-08-30 2018-11-13 中山市百威食品有限公司 Novel moon cake baking box and moon cake baking temperature control method
CN108784409B (en) * 2018-08-30 2024-06-07 中山市百威食品有限公司 Moon cake baking oven and moon cake baking temperature control method
CN110132448A (en) * 2019-05-09 2019-08-16 苏州苏名自动化设备有限公司 A kind of servo motor automatic test device
CN110986573A (en) * 2019-12-09 2020-04-10 华北理工大学 Muffle furnace and using method thereof

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