CN207402396U - The pre-assembled device of brake disc - Google Patents
The pre-assembled device of brake disc Download PDFInfo
- Publication number
- CN207402396U CN207402396U CN201721413799.2U CN201721413799U CN207402396U CN 207402396 U CN207402396 U CN 207402396U CN 201721413799 U CN201721413799 U CN 201721413799U CN 207402396 U CN207402396 U CN 207402396U
- Authority
- CN
- China
- Prior art keywords
- brake disc
- elevating mechanism
- wheel
- positioning
- pedestal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model belongs to railway locomotive equipment technology field.A kind of pre-assembled device of brake disc, including pedestal, roller line, wheel disc elevating mechanism, chuck detent mechanism and lower brake disc elevating mechanism, the roller line is correspondingly arranged at two of pedestal both sides for left and right；The wheel disc elevating mechanism is arranged in the middle part of pedestal；The chuck detent mechanism is arranged at the top of wheel disc elevating mechanism；Lower braking disk-positioning mechanism is provided at the top of the lower brake disc elevating mechanism.It is pre-assembled that the utility model can realize that the brake disc of different model is carried out in same station, and production efficiency is high, and suitability is strong, and time saving and energy saving, can substantially reduce the labor intensity of operating personnel, and improves the pre-assembled quality control of brake disc；In addition, the application realizes the automatic loading/unloading of the pre-assembled middle brake disc of brake disc, the automatic of reel number is read and detection, and is passed through the control system in the utility model and can be effectively prevented loading error, improves assembling quality.
Description
Technical field
The utility model belongs to railway locomotive equipment technology field, and in particular to a kind of pre-assembled device of brake disc.
Background technology
With the continuous development of railway systems, the continuous improvement of railway traction locomotive speed and being continuously increased for loading capacity,
To ensure the safe operation of locomotive, locomotive foundation brake technology employs new more reliable Multiple disc brake technology；Foundation brake
Multiple disc brake is promoted to by traditional tread brake；Therefore, the train wheel driving device that is assembled into of Brake Discs forms
An indispensable part.The existing pre-assembled equipment of brake disc is essentially manual board bit manipulation, operation low there are efficiency
The defects such as personnel labor intensity is big, and quality control difficulty is big, manufacture level is low.The utility model provides a kind of operation flexibly,
It is efficient, labor intensity of operating staff can be reduced, the brake disc to occupy little space, the high dedicated unit of the level of informatization.
The content of the invention
The purpose of this utility model is in view of the above problems and insufficient, provides a kind of reasonable in design, stabilization
Property it is good, can effectively reduce labor strength, ensure assembling quality, and occupy little space, suitable for information system management
The pre-assembled device of brake disc.
In order to achieve the above objectives, adopted the technical scheme that：
A kind of pre-assembled device of brake disc, including：Pedestal；Roller line, the roller line are correspondingly arranged at pedestal for left and right
Two of both sides, and two roller lines can be with respect to opening and closing movement；Wheel disc elevating mechanism, the wheel disc elevating mechanism are set
In the middle part of pedestal；Chuck detent mechanism, the chuck detent mechanism is arranged at the top of wheel disc elevating mechanism, and wheel disc elevating mechanism
Driving card disk-positioning mechanism moves up and down, and the chuck detent mechanism is for the locomotive wheel that is fixedly clamped；It is lifted with lower brake disc
Mechanism, the lower brake disc elevating mechanism top are provided with lower braking disk-positioning mechanism, and the lower braking disk-positioning mechanism is used for
Be fixedly clamped lower brake disc, and locomotive wheel after clamping and positioning and lower brake disc are oppositely arranged up and down.
The roller line includes left and right two support frames being correspondingly arranged and the twice being correspondingly arranged at the top of support frame conveying
Roller, the support frame bottom are provided with track, and support frame bottom is provided with corresponding sliding block, and the conveying roller Synchronous Transmission is moved
Make.
Two support frames are respectively arranged with the female splined shaft and male splined shaft of corresponding socket, and between two support frames
It is provided with folding power push-rod.
The wheel disc elevating mechanism includes lifting support plate and the wheel disc being arranged between lifting support plate and pedestal lifts
Power push-rod, the chuck detent mechanism include bearing holder (housing, cover), the live spindle being arranged on by bearings in bearing holder (housing, cover), set
Turret supports set, oild chuck, hydraulic claw and the revolution gas for being arranged on live spindle bottom at the top of live spindle
Cylinder, the rotary cylinder driving hydraulic claw action.
Support cylinder is provided in the lifting support plate, the bearing holder (housing, cover) is fixedly connected with support cylinder, the lower system
Moving plate elevating mechanism is fixed on support cylinder.
Draw wire encoder is provided between the lifting support plate and pedestal.
The lower brake disc elevating mechanism includes what brake disc positioning plate under lower brake disc positioning plate and driving moved up and down
Lower brake disc lifting drive push rod, the lower braking disk-positioning mechanism include the slide, the cloth that are arranged on lower brake disc positioning plate
The sliding plate being located on slide and the positioning column being arranged on sliding plate；Driving is additionally provided on the lower brake disc positioning plate to slide
Move the sliding power cylinder or adjusting screw of plate action.
The wheel disc elevating mechanism and lower brake disc elevating mechanism include guidance set, and the guidance set includes axis
Chengguang bar and linear bearing.
Using above-mentioned technical proposal, acquired advantageous effect is：
It is pre-assembled that the utility model can realize that the brake disc of different model is carried out in same station, and production efficiency is high, fits
It is strong and time saving and energy saving with property, the labor intensity of operating personnel can be substantially reduced, and improves the pre-assembled quality of brake disc
Control；In addition, the application realizes the automatic loading/unloading of the pre-assembled middle brake disc of brake disc, the automatic of reel number reads and detects, and
Loading error can be effectively prevented by the control system in the utility model, improve assembling quality.The overall structure of the application
Compact, Standard is rationally distributed, and effectively reduces occupied space, and greatly reduce brake disc it is pre-assembled during
Moving range, effectively raise space availability ratio, be easy to be extended and applied.
Description of the drawings
Fig. 1 is the structure diagram of the utility model.
Fig. 2 is the overlooking the structure diagram of Fig. 1.
Fig. 3 be in Fig. 1 A-A to structure diagram.
Fig. 4 is the internal structure schematic diagram of the utility model.
Fig. 5 is the left view structural representation of Fig. 4.
Fig. 6 is the overlooking the structure diagram of Fig. 4.
Fig. 7 is B-B direction structure diagram in Fig. 4.
Fig. 8 is the pre-assembled process flow chart of brake disc.
Sequence number in figure：100 it is pedestal, 200 be roller line, 201 be support frame, 202 be conveying roller, 203 is track, 204
For female splined shaft, 205 be male splined shaft, 206 be folding powerhead ram, 300 be wheel disc elevating mechanism, 301 be lifting support
Plate, 302 be wheel disc lifting drive push rod, 303 be support cylinder, 304 be draw wire encoder, 400 be chuck detent mechanism, 401
For bearing holder (housing, cover), 402 be live spindle, 403 be bearing, 404 be rotation supporting sleeve, 405 be oild chuck, 406 be hydraulic claw,
407 it is rotary cylinder, 500 be lower brake disc elevating mechanism, 501 be lower brake disc positioning plate, 502 is lower brake disc lifting drive
Push rod, 600 for it is lower braking disk-positioning mechanism, 601 be slide, 602 be sliding plate, 603 be positioning column, 604 be adjusting screw,
701 it is bearing polished rod, 702 is linear bearing.
Specific embodiment
It elaborates below in conjunction with attached drawing to specific embodiment of the present utility model.
Referring to Fig. 1-Fig. 7, a kind of pre-assembled device of brake disc, including pedestal 100, roller line 200, wheel disc elevating mechanism
300th, chuck detent mechanism 400 and lower brake disc elevating mechanism 500, roller line 200 are correspondingly arranged at 100 liang of pedestal for left and right
Two of side, and two roller lines 200 can be with respect to opening and closing movement；Wheel disc elevating mechanism 300 is arranged on 100 middle part of pedestal；Card
Disk-positioning mechanism 400 is arranged on 300 top of wheel disc elevating mechanism, and on 300 driving card disk-positioning mechanism 400 of wheel disc elevating mechanism
Lower action, chuck detent mechanism 400 is for the locomotive wheel that is fixedly clamped；Lower 500 top of brake disc elevating mechanism is provided with lower system
Moving plate detent mechanism 600, lower braking disk-positioning mechanism 600 is for be fixedly clamped lower brake disc, and the locomotive after clamping and positioning
Wheel and lower brake disc are oppositely arranged up and down.
Roller line 200 in the present embodiment includes controlling two support frames 201 being correspondingly arranged and is correspondingly arranged at support frame
The twice conveying roller 202 at top, 201 lower part of support frame are provided with track 203, and 201 bottom of support frame is provided with corresponding sliding block,
202 Synchronous Transmission of conveying roller acts, and two support frames 201 are respectively arranged with the female splined shaft 204 and male splined shaft of corresponding socket
205, and folding power push-rod 206 is provided between two support frames, other actuating units can also be used to be used for driving support
The folding of frame, manually also may be used.
Specifically, the wheel disc elevating mechanism 300 in the present embodiment includes lifting support plate 301 and is arranged on lifting support
Wheel disc lifting drive push rod 302 between plate 301 and pedestal 100, and it is provided with guiding group between pedestal and lifting support plate
Part, chuck detent mechanism 400 include bearing holder (housing, cover) 401, the live spindle 402 being arranged in bearing holder (housing, cover) are supported by bearing 403, is set
It puts the set of the turret supports at the top of live spindle 404, oild chuck 405, hydraulic claw 406 and is arranged on live spindle 402
The rotary cylinder 407 of bottom, rotary cylinder 407 drive hydraulic claw 406 to act, in order to improving its adaptation in the present embodiment
Scope, rotary cylinder use double-piston rotary cylinder, and hydraulic pressure card turns to be equipped with nylon strip, can prevent hydraulic claw from injuring wheel
Endoporus.
In addition in order to reduce the actuating length of lower brake disc elevating mechanism in the application, effectively to entire wheel disc elevator
Structure carries out dust-proof, anti-corrosion protection, and support cylinder 303, bearing holder (housing, cover) 401 and support cylinder 303 are provided in lifting support plate 301
It is fixedly connected, lower brake disc elevating mechanism 500 is fixed on the outer wall of support cylinder 303, in order to effectively control lifting
Highly, it is provided with draw wire encoder 304 between lifting support plate 301 and pedestal 100.
Lower brake disc elevating mechanism 500 in the present embodiment includes lower brake disc positioning plate 501 and the lower brake disc of driving is determined
The lower brake disc lifting drive push rod 502 that position plate 501 moves up and down, lower brake disc lifting drive push rod 502 are fixed on support
On the outer wall of cylinder 303, and guidance set is additionally provided with, lower braking disk-positioning mechanism 600 includes being arranged on lower brake disc positioning
Slide 601, the sliding plate 602 being laid on slide and the positioning column 603 being arranged on sliding plate on plate 501；Lower brake disc
The sliding power cylinder or adjusting screw of driving sliding plate action are additionally provided on positioning plate 501, uses and adjusts in the present embodiment
Leading screw 604 carries out the action of sliding plate.
Guidance set in the present embodiment is driven using bearing polished rod and linear bearing, so as to ensure in entire transmission process
Concentricity.
As shown in figure 8, disclosed herein as well is a kind of pre-assembled methods of brake disc, the brake disc in above-described embodiment is utilized
The brake disc that pre-assembled device carries out locomotive wheel disc is pre-assembled, specifically includes following steps：
The lower brake disc number of a barcode scannings detection, and after being matched with locomotive wheel supplied materials, the roller line of the pre-assembled device of brake disc
It opens, the lower brake disc elevating mechanism rises in place, captures lower brake disc by manipulator and is placed on the lower brake disc
In the middle part of detent mechanism, lower brake disc is clamped；
Lower brake disc elevating mechanism declines described in b, and roller line closes up in place, and locomotive wheel is delivered to the roller by buffering area
On diatom, and stop afterwards in place along roller line conveying；
Wheel disc elevating mechanism described in c rises, and the chuck detent mechanism completes butt junction location with locomotive wheel, and clamps solid
It is fixed；The wheel disc elevating mechanism continues to rise, and locomotive wheel is lifted off roller line, and roller line opens；
Lower brake disc elevating mechanism rises in place described in d, and roller line closes up, while rotates locomotive wheel so that locomotive
Wheel is corresponding with lower brake disc mounting hole, starts lower brake disc and continues to rise, locomotive wheel is made to be bonded with lower brake disc, and is passed through
Cotter pilotage Primary Location；
The upper brake disc number of e barcode scannings detection, and after match with locomotive wheel, pass through manipulator crawl above brake disc to locomotive
Above wheel；It rotates and adjusts the mounting hole position of brake disc, make brake disc corresponding with locomotive wheel mounting hole, and have machinery
Make to make brake disc fitting corresponding with locomotive wheel manually；
F completes the connection and preload of upper brake disc, locomotive wheel, lower brake disc, lower braking disk-positioning mechanism by bolt
It unclamps, lower brake disc elevating mechanism and wheel disc elevating mechanism decline, and wheel disc is made to be supported on roller line, unclamp chuck localization machine
Structure, after lower brake disc elevating mechanism and wheel disc elevating mechanism are fallen after rise in place, roller line reruns, by the wheel of pre-assembled completion
Disk is delivered to subsequent processing.
It is pre-assembled that the utility model can realize that the brake disc of different model is carried out in same station, and production efficiency is high, fits
It is strong and time saving and energy saving with property, the labor intensity of operating personnel can be substantially reduced, and improves the pre-assembled quality of brake disc
Control；In addition, the application realizes the automatic loading/unloading of the pre-assembled middle brake disc of brake disc, the automatic of reel number reads and detects, and
Loading error can be effectively prevented by the control system in the utility model, improve assembling quality.The overall structure of the application
Compact, Standard is rationally distributed, and effectively reduces occupied space, and greatly reduce brake disc it is pre-assembled during
Moving range, effectively raise space availability ratio, be easy to be extended and applied.
The advantages of basic principle, main feature and the utility model of the utility model has been shown and described above.One's own profession
The technical staff of industry is it should be appreciated that the present utility model is not limited to the above embodiments, described in above embodiments and description
Simply the utility model principle, on the premise of not departing from the spirit and scope of the utility model the utility model also have respectively
Kind changes and improvements, these changes and improvements are both fallen in claimed the scope of the utility model.The requires of the utility model
Protection domain defined by appended claims and its equivalent.
Claims (8)
1. a kind of pre-assembled device of brake disc, which is characterized in that including：
Pedestal；
Roller line, the roller line is correspondingly arranged at two of pedestal both sides for left and right, and two roller lines can be opposite
Opening and closing movement；
Wheel disc elevating mechanism, the wheel disc elevating mechanism are arranged in the middle part of pedestal；
Chuck detent mechanism, the chuck detent mechanism is arranged at the top of wheel disc elevating mechanism, and wheel disc elevating mechanism driving card
Disk-positioning mechanism moves up and down, and the chuck detent mechanism is for the locomotive wheel that is fixedly clamped；
With lower brake disc elevating mechanism, the lower brake disc elevating mechanism top is provided with lower braking disk-positioning mechanism, under described
Braking disk-positioning mechanism is for being fixedly clamped lower brake disc, and locomotive wheel after clamping and positioning and lower brake disc is opposite up and down sets
It puts.
2. the pre-assembled device of brake disc according to claim 1, which is characterized in that the roller line includes left and right correspondence and sets
Two support frames put and the twice conveying roller being correspondingly arranged at the top of support frame, the support frame bottom are provided with track, support
Frame bottom is provided with corresponding sliding block, the conveying roller Synchronous Transmission action.
3. the pre-assembled device of brake disc according to claim 2, which is characterized in that two support frames are respectively arranged with pair
The female splined shaft and male splined shaft that should be socketed, and it is provided with folding power push-rod between two support frames.
4. the pre-assembled device of brake disc according to claim 1, which is characterized in that the wheel disc elevating mechanism includes lifting
Support plate and the wheel disc lifting drive push rod being arranged between lifting support plate and pedestal, the chuck detent mechanism include axis
Bearing sleeve, the live spindle being arranged on by bearings in bearing holder (housing, cover), turret supports set, the hydraulic pressure being arranged at the top of live spindle
Chuck, hydraulic claw and the rotary cylinder for being arranged on live spindle bottom, the rotary cylinder driving hydraulic claw action.
5. the pre-assembled device of brake disc according to claim 4, which is characterized in that be provided with branch in the lifting support plate
Cylinder is supportted, the bearing holder (housing, cover) is fixedly connected with support cylinder, and the lower brake disc elevating mechanism is fixed on support cylinder.
6. the pre-assembled device of brake disc according to claim 4, which is characterized in that between the lifting support plate and pedestal
It is provided with draw wire encoder.
7. the pre-assembled device of brake disc according to claim 1, which is characterized in that the lower brake disc elevating mechanism includes
The lower brake disc lifting drive push rod that lower brake disc positioning plate and the lower brake disc positioning plate of driving move up and down, the lower braking
Disk-positioning mechanism includes the slide being arranged on lower brake disc positioning plate, the sliding plate being laid on slide and is arranged on sliding plate
On positioning column；The sliding power cylinder of driving sliding plate action is additionally provided on the lower brake disc positioning plate or adjusts silk
Thick stick.
8. the pre-assembled device of brake disc according to claim 1, which is characterized in that the wheel disc elevating mechanism and lower braking
Disk elevating mechanism includes guidance set, and the guidance set includes bearing polished rod and linear bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721413799.2U CN207402396U (en) | 2017-10-28 | 2017-10-28 | The pre-assembled device of brake disc |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721413799.2U CN207402396U (en) | 2017-10-28 | 2017-10-28 | The pre-assembled device of brake disc |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207402396U true CN207402396U (en) | 2018-05-25 |
Family
ID=62408184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721413799.2U Active CN207402396U (en) | 2017-10-28 | 2017-10-28 | The pre-assembled device of brake disc |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207402396U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107598523A (en) * | 2017-10-28 | 2018-01-19 | 中车洛阳机车有限公司 | The pre-assembled device and method of brake disc |
| CN108942138A (en) * | 2018-08-01 | 2018-12-07 | 德清国能过滤器材有限公司 | The automatic capped system of filtration core and its method |
| CN109302008A (en) * | 2018-11-28 | 2019-02-01 | 新乡市豫新起重机械有限公司 | A kind of large-scale generator rotor docking intelligent carriage pedestal |
| CN110014292A (en) * | 2019-05-13 | 2019-07-16 | 中车株洲电力机车有限公司 | Wheel brake package system and wheel brake packaging technology |
-
2017
- 2017-10-28 CN CN201721413799.2U patent/CN207402396U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107598523A (en) * | 2017-10-28 | 2018-01-19 | 中车洛阳机车有限公司 | The pre-assembled device and method of brake disc |
| CN108942138A (en) * | 2018-08-01 | 2018-12-07 | 德清国能过滤器材有限公司 | The automatic capped system of filtration core and its method |
| CN108942138B (en) * | 2018-08-01 | 2023-10-31 | 德清国能过滤器材有限公司 | Automatic filter element capping system and method |
| CN109302008A (en) * | 2018-11-28 | 2019-02-01 | 新乡市豫新起重机械有限公司 | A kind of large-scale generator rotor docking intelligent carriage pedestal |
| CN110014292A (en) * | 2019-05-13 | 2019-07-16 | 中车株洲电力机车有限公司 | Wheel brake package system and wheel brake packaging technology |
| CN110014292B (en) * | 2019-05-13 | 2020-07-31 | 中车株洲电力机车有限公司 | Wheel brake disc assembling system and wheel brake disc assembling process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207402396U (en) | The pre-assembled device of brake disc | |
| CN106429408B (en) | A kind of file pouch automatic get-on carriage device | |
| CN102351102A (en) | Yarn roll conveying vehicle for spooler | |
| CN207861785U (en) | The carrying Lifting Equipment of assembled architecture prefabricated section | |
| CN109940580B (en) | Frame type railway unhooking manipulator | |
| CN107526982B (en) | Inspection method and inspection system | |
| CN107598523A (en) | The pre-assembled device and method of brake disc | |
| CN106168258B (en) | A kind of wheel hub automatic ball feeding machine | |
| CN204352042U (en) | Flatcar transfer bed | |
| CN106078032B (en) | A kind of ring flange automatic welding machine | |
| CN212161778U (en) | Graphite boat carrying equipment | |
| CN206116192U (en) | Iron core automatic alignment lamination device | |
| CN108861528A (en) | A kind of automatic bar code scanning device of container | |
| CN201471436U (en) | Post suspend-arm type manipulator device | |
| CN214030815U (en) | Motor rotor loading attachment | |
| CN110314964A (en) | One kind is automatically without reviewing U-shaped bending machine | |
| CN107042237B (en) | A kind of steel pipe rolling device | |
| CN212608381U (en) | Composite fabric winding and blanking device | |
| CN205652815U (en) | Unloader in large -scale automation | |
| CN201103353Y (en) | Hydraulic plier for petroleum drilling rod and casing tube | |
| CN206425801U (en) | A kind of automatic pipe cutting machine structure for being persistently oriented to feeding | |
| CN209535780U (en) | A kind of locomotive air conditioner unit whole group transfer tooling | |
| CN206425802U (en) | A kind of full-automatic cutting device of pipe fitting | |
| CN106424401A (en) | Automatic U-shaped pipe conveying and shrinking mechanism | |
| CN206622812U (en) | Wheel is to gear wheel dismounting machine and its feeding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |