CN207384886U - The compressed air system of the drier containing vortex tube - Google Patents
The compressed air system of the drier containing vortex tube Download PDFInfo
- Publication number
- CN207384886U CN207384886U CN201720802536.4U CN201720802536U CN207384886U CN 207384886 U CN207384886 U CN 207384886U CN 201720802536 U CN201720802536 U CN 201720802536U CN 207384886 U CN207384886 U CN 207384886U
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- China
- Prior art keywords
- vortex tube
- drier
- steam separator
- tube drier
- air
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Abstract
A kind of compressed air system of drier containing vortex tube of the utility model, it is characterised in that：Including air compressor machine, vortex tube drier A, vortex tube drier B, the vortex tube drier A is arranged on air compressor machine entrance, vortex tube drier B is arranged on air compressor machine outlet, the vortex tube drier A is identical with vortex tube drier B structure principle, cold air and hot gas are generated using air compressor machine inlet, outlet driving vortex tube, it is pooled to steam separator heat exchange condensation and moisture is precipitated, reach the purpose of compressed air drying.The utility model category compressed air dehydration technique field, in all trades and professions extensive use.
Description
Technical field
The utility model belongs to compressed air drying processing technology field, is done more specifically to one kind containing vortex tube
The compressed air system of dry device.
Background technology
Compressed air is the gases at high pressure that air compressor machine is produced, wide in fields such as industrial and agricultural production, health care, science and techniques of defence
General application, however, air aggravation mechanical friction of the air compressor machine sucking containing moisture content, influences air compressor machine service life and safety is transported
Row, Problem On Compressed Air With Water make the corrosion of strength driving equipment serious or break down to cause damages, therefore, compressed air drying water removal
It is extremely important.The widely used refrigerant phase transformation condensation dehydration technology of the prior art or molecular sieve dehydration technology export high in air compressor machine
Pressure side carries out water removal drying, and this technological merit is dehydration efficiency height, and shortcoming is device structure complexity high energy consumption, often because of sealing
The poorly sealed coolant leakage of part loses dehydrating function, and electric fault takes place frequently that equipment dependability is poor, and compressed air quality does not have
It ensures, a kind of simple in structure, operation cost is low and energy-saving and environment-friendly compressed air processing system therefore, it is necessary to inventing, to meet
User demand.
The content of the invention
The purpose of this utility model is to solve prior art deficiency, is provided a kind of simple in structure, Non-energy-consumption containing vortex tube
The compressed air system of drier.
To achieve these goals, the technical solution that the utility model is taken is：Including air compressor machine and equipped with vortex tube
Drier moves vortex tube using air compressor machine disengaging gas drive and produces cold air and hot gas, converges in condensation air in closed container
In moisture content, without refrigerant compress the consumption electric power energy.
To make above-mentioned technical proposal more detailed and specific, the utility model provides optimization technique side further below
Case：
The compressed air system containing vortex tube drier is done including air compressor machine, vortex tube drier A, vortex tube
Dry device B is passed through gases at high pressure using vortex tube and generates hot and cold gas shunt effect, to air compressor machine inlet induction and outlet respectively into
Row drying process not only protects air compressor machine machine operation good, extension air compressor machine service life, reduction production cost, and into
Improve compressed air quality to one step.
Key equipment vortex tube drier involved in scheme is arranged to pressure vessel, be connected with air compressor machine pipeline to be formed it is logical
Streaming system, complete sets of equipment is simply easy to implement, changeable using scale, and mating air compressor machine is without changing, using existing market
Product can meet application.
Further, pressure vessel is arranged to steam separator, and heat exchanger coils are set inside steam separator, and condensing pot bottom is set
Drainage system, discharges tank body by condensation water in time.
Further, steam separator is supported using pressure container tank body, set on tank body with vortex tube using integrated design
The hot and cold air-flow output mouth connection of reply vortex tube is put, and cold air port is caused to form up-down structure in tank body with hot gas port
Arrangement.
Further, steam separator gas outlet, that is, dryer export is arranged at the top of tank body, and steam separator is connected with vortex tube and connect
Mouth is arranged in the middle part of condensing tank body, sets multiple vortex tubes in parallel according to compressed air user size or multiple driers are in parallel；
Drainage system is arranged on condensing pot bottom, the complete gravitational settling of the system water removal course of work and free convection mode, maximum limit
Degree simplifies device structure and improves functional reliability.
A kind of compressed air system of the water removal containing vortex tube of the utility model, at using refrigerant compression phase transformation condensation drying
Reason technology is compared, and is had the following advantages：The simple performance of device structure is stablized, long lifespan at low cost, and ring is consumed without additional energy source
Protect it is energy saving, have preferable application prospect.
Description of the drawings
It, below will be to specific embodiment or skill in order to illustrate more clearly of the specific embodiment of the invention or technical solution
Attached drawing in art description is briefly described.
Fig. 1 is the utility model principle structure diagram.
In figure mark for：1st, air compressor machine；10th, electric cabinet；11st, air inlet；12nd, gas outlet；20th, steam separator；200th, condensing
Room；2001st, coil pipe；201st, cold air import；202nd, hot air intake；203rd, discharge outlet；204th, gas outlet；2041st, pipeline fan；
21st, vortex tube；211st, cold air outlet；212nd, heat outlet；213rd, air inlet；2131st, intake valve；221st, carbonated drink isolating valve；
222nd, water storage surge tank；223rd, drain valve；30th, steam separator；300th, condensing room；3001st, coil pipe；301st, cold air import；
302nd, hot air intake；303rd, discharge outlet；304th, gas outlet；31st, vortex tube；311st, cold air outlet；312nd, heat outlet；313、
Air inlet；3131st, intake valve；321st, carbonated drink isolating valve；322nd, water storage surge tank；323rd, drain valve.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model part of the embodiment, those of ordinary skill in the art institute without making creative work
The every other embodiment obtained, belongs to the scope of protection of the invention.
, it is necessary to explanation, term " on ", " under ", "left", "right", " vertical ", " water in the description of the utility model
It is flat ", " interior ", the orientation of the instructions such as " outer " or position relationship for based on orientation shown in the drawings or position relationship, merely to just
In description the utility model and simplify description, it is impossible to be interpreted as limitation of the present invention.
As shown in Figure 1, the compressed air system theory structure schematic diagram of the utility model drier containing vortex tube, it can by figure
Find out, system includes air compressor machine 1, vortex tube drier A2, vortex tube drier B3；The air compressor machine 1 include electric cabinet 10, into
Gas port 11, gas outlet 12；The vortex tube drier A2 includes steam separator 20, vortex tube 21, what the steam separator 20 was set
Cold air import 201, hot air intake 202 are respectively communicated with cold air outlet 211, the heat outlet 212 that the vortex tube 21 is set；It is described
Vortex tube drier B3 includes steam separator 30, vortex tube 31, cold air import 301, the hot air intake of the steam separator 30 setting
302 are respectively communicated with cold air outlet 311, the heat outlet 312 that the vortex tube 31 is set；1 air inlet 11 of air compressor machine connects
20 gas outlet 204 of vortex tube drier A2 steam separators, 1 gas outlet 12 of air compressor machine connection vortex tube drier B3 vortex tubes, 31 air inlet
The intake valves 3131 that mouth 313 is set, 21 intake valve 2131 of vortex tube drier A2 vortex tubes connection air, vortex tube drier B3
30 air outlet valve 304 of steam separator connects compressed air user, and compressed air through-flow system is established.
Preferred in the utility model, vortex tube drier A2 steam separators 20, water storage surge tank 232 are arranged to stress metal
Container, vortex tube drier B3 steam separators 30, water storage surge tank 322 are arranged to metal pressure container；Vortex tube drier A2 coagulates
Steam chest 200 sets coil pipe 2001, and vortex tube drier B3 steam separators 30, condensing room 300 set coil pipe 3001；20 outlet of steam separator
Mouth 204 is arranged on top；20 gas outlet 204 of steam separator sets pipeline fan 2041.
Preferred in the utility model, the steam separator 20 that vortex tube drier A2 is set is dried with vortex tube 21 and vortex tube
The steam separator 30 that device B3 is set uses conjuncted design with vortex tube 31, is supported using pressure container tank body, and being set on tank body should
The hot and cold air-flow output mouth of vortex tube is connected, and cold air port is caused to form up-down structure arrangement in tank body with hot gas port.
Preferably, 20 bottom of vortex tube drier A2 steam separators connection water storage surge tank 221, carbonated drink isolating valve 222 and row
223 switch motion of water valve is mutually latched；30 bottom of vortex tube drier B3 steam separators connection water storage surge tank 322, carbonated drink isolation
Valve 321 is mutually latched with 323 switch motion of drain valve.
Preferred in the utility model, 21 refrigerator pipe of vortex tube, 211 surface sets heat insulation layer, 21 heating pipe of vortex tube, 212 table
Face sets heat insulation layer；31 refrigerator pipe of vortex tube, 311 surface sets heat insulation layer, and 31 heating pipe of vortex tube, 312 surface sets heat insulation layer.
Preferably, the compressed air system of the utility model drier containing vortex tube sets more set vortex tubes or drier
Parallel connection, by 10 intelligent control of electric cabinet.
It is set by 1 electric cabinet of air compressor machine, 10 basic parameter：
1st, 21 intake valve 2131 of vortex tube drier A2 vortex tubes adjusts satisfaction -40kpa≤P2≤- 60kpa；
2nd, 31 intake valve 3131 of vortex tube drier B3 vortex tubes adjusting meets 350kpa≤P1-P3≤400kpa；
1 stationary state of air compressor machine refers to 1 outlet pressure P1 of air compressor machine, 20 pressure P2 of vortex tube drier A2 steam separators, whirlpool
Flow tube drier B3 30 pressure P3 threes of steam separator are equal, i.e. P1=P2=P3=0；
Air compressor machine starts 1 and starts, since 21 intake valve 2131 of vortex tube drier A2 vortex tubes is closed, so
P2 pressure has zero to become negative pressure after air compressor machine 1 starts, 21 intake valve of vortex tube drier A2 vortex tubes as P2≤- 60kpa
2131 open, while 21 cold air outlet of vortex tube, 211 output cold air passes through 20 condensing room of vortex tube drier A2 steam separators, 200 disk
Pipe 2001 exchanges heat into condensing room 200；21 heat outlet of vortex tube, 212 output hot gas is passed through vortex tube drier A2 steam separators 20
The 200 inflated with low pressure heat exchange of condensing room, is gravitationally fallen to 20 bottom of steam separator, by setting condensing after the aggregation of contained humidity evaporation and condensation
Air water isolating valve 221,223 block action of drain valve of 20 bottom of tank exclude external.
Enter air compressor machine 1 by the vortex tube drier A2 air removed water to compress, due to the vortex of the outlet of air compressor machine 1 connection
31 intake valve 3131 of pipe drier B3 vortex tubes is closed, and P1 pressure is caused to rise until P1-P3 >=400kpa intake valves
3131 open, and 31 output cold air of vortex tube and hot gas converge to the heat exchange condensation water removal of steam separator 30, by the compression of secondary water removal
When air pressure P3 reaches user and requires, vortex tube drier B3 steam separators 30 open supply user through outlet valve 304, until
P1-P3≤350kpa intake valves 3131 are closed.
Preferably, the more than course of work can be seen that by setting P1, P2, P3 parameter that can realize that satisfaction is different
Pressure rating user demand, without changing compressor operating mode.
The utility model also is adapted for internal combustion engine dehydration air inlet and improves combustion engine work efficiency, extends machine service life.
Single vortex tube condensing working method in the present invention is exemplarily described above in conjunction with attached drawing, but this practicality
It is new to be not limited to aforesaid way, as long as being carried out using the methodology and technical solution of the utility model various insubstantial
The improvement of property directly applies to other occasions, all falls in the scope of protection of the utility model.
Claims (6)
1. a kind of compressed air system of drier containing vortex tube, it is characterised in that：Including air compressor machine（1）, vortex tube drier A
（2）, vortex tube drier B（3）；The vortex tube drier A（2）Steam separator is set（20）, vortex tube（21）；The vortex tube
Drier A（2）Steam separator（20）Cold air import is set（201）Tackle the vortex tube drier A（2）Vortex tube（21）Cold air goes out
Mouthful（211）；The vortex tube drier A（2）Steam separator（20）Hot air intake is set（202）Tackle the vortex tube drier A
（2）Vortex tube（21）Heat outlet（212）；The vortex tube drier A（2）Vortex tube（21）Air inlet（213）Air inlet is set
Valve（2131）Connect air；The vortex tube drier A（2）Steam separator（20）Gas outlet（204）Tackle the air compressor machine（1）Into
Gas port (11)；The vortex tube drier B（3）Steam separator is set（30）, vortex tube（31）；The vortex tube drier B（3）It is solidifying
Vapour tank（30）Cold air import is set（301）Tackle the vortex tube drier B（3）Vortex tube（31）Cold air outlet（311）；It is described
Vortex tube drier B（3）Steam separator（30）Hot air intake is set（302）Tackle the vortex tube drier B（3）Vortex tube（31）
Heat outlet（312）；The vortex tube drier B（3）Steam separator（30）Gas outlet（304）Connect compressed air user；It is described
Vortex tube drier B（3）Vortex tube（31）Air inlet（313）Intake valve is set（3131）Connect the air compressor machine（1）Gas outlet
（12）；The air compressor machine（1）With the vortex tube drier A（2）, vortex tube drier B（3）Pipeline is set to connect and compose through-flow
System, air compressor machine（1）Its import air-breathing driving vortex tube drier A after startup（2）Work dehydration, its exiting exhaust gas driving vortex
Pipe drier B（3）Work dehydration output drying compressed air.
2. according to a kind of compressed air system of drier containing vortex tube described in claim 1, it is characterised in that：The vortex tube
Drier A（2）Steam separator（20）Condensing room（200）Coil pipe is set（2001）, the vortex tube drier A（2）Steam separator（20）
Condensing room（200）Coil pipe（2001）Air inlet tackles the vortex tube drier A（2）Steam separator（20）Cold air air inlet（201）,
The vortex tube drier A（2）Steam separator（20）Condensing room（200）Coil pipe（2001）Gas outlet connects the vortex tube drier
A（2）Steam separator（20）Condensing room（200）；The vortex tube drier B（3）Steam separator（30）Internal structure and the vortex tube
Drier A（2）Steam separator（20）Internal structure sets identical；The vortex tube drier A（2）Drainage system is set（22）Bag
Include carbonated drink isolating valve（221）, water storage surge tank（222）, drain valve（223）；The vortex tube drier B（3）Drainage system
（32）Structure and the vortex tube drier A（2）Drainage system（22）Structure setting is identical.
3. according to the compressed air system of the drier containing vortex tube described in claim 1 or claim 2, it is characterised in that：Institute
State vortex tube drier A（2）Functional structure and the vortex tube drier B（3）Functional structure setting is identical, and the vortex tube is done
Dry device A（2）Steam separator（20）Condensing room（200）Negative pressure state is operated in, basic control parameter is set：P2=- 60KPa~-
40KPa, P2 refer to vortex tube drier A（2）Steam separator（20）Condensing room（200）Pressure；The vortex tube drier B（3）Condensing
Tank（30）Condensing room（300）Barotropic state is operated in, basic control parameter is set：P1-P3=400KPa~350KPa, P1 refer to sky
Press（1）Outlet pressure, P3 refer to vortex tube drier B（3）Steam separator（30）Condensing room（300）Pressure；The vortex tube drying
Device A（2）Steam separator（20）Gas outlet（204）Pipeline fan is set（2041）.
4. according to a kind of compressed air system of drier containing vortex tube described in claim 2, it is characterised in that：The vortex tube
Drier A（2）Steam separator（20）Gas outlet（204）It is arranged at the top of tank body, the vortex tube drier A（2）Steam separator（20）
Discharge outlet（203）It is arranged on its physical arrangement bottom, the vortex tube drier A（2）Steam separator（20）Cold air air inlet
（201）, hot gas air inlet（202）It is separately positioned on tank body middle and upper part and middle and lower part；The vortex tube drier A（2）Steam separator
（20）Discharge outlet（203）Its bottom is arranged on, is sequentially communicated the vortex tube drier A downwards（2）Drainage system（22）Carbonated drink
Isolating valve（221）, water storage surge tank（222）, drain valve（223）；The vortex tube drier B（3）Drainage system（32）Structure
With the vortex tube drier A（2）Drainage system（22）Structure and control strategy set identical.
5. according to a kind of compressed air system of drier containing vortex tube described in claim 3, it is characterised in that：The air compressor machine
（1）Electric cabinet is set（10）P1, P2, P3 through-flow system running parameter are monitored, controls air compressor machine（1）Working condition, described in interlocking
Vortex tube drier A（2）Vortex tube（21）Intake valve（2131）And the vortex tube drier B（3）Vortex tube（31）Intake valve
（3131）Action.
6. according to a kind of compressed air system of drier containing vortex tube described in claim 4, it is characterised in that：The vortex tube
Drier A（2）Drainage system（22）Carbonated drink isolating valve（221）With drain valve（223）Switch motion is mutually latched, by the pneumatics
Machine（1）Electric cabinet（10）Monitoring；The vortex tube drier B（3）Drainage system（33）Control strategy is dried with the vortex tube
Device A（2）Drainage system（22）Control strategy sets identical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720802536.4U CN207384886U (en) | 2017-07-05 | 2017-07-05 | The compressed air system of the drier containing vortex tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720802536.4U CN207384886U (en) | 2017-07-05 | 2017-07-05 | The compressed air system of the drier containing vortex tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207384886U true CN207384886U (en) | 2018-05-22 |
Family
ID=62417439
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720802536.4U Expired - Fee Related CN207384886U (en) | 2017-07-05 | 2017-07-05 | The compressed air system of the drier containing vortex tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207384886U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112090242A (en) * | 2020-09-10 | 2020-12-18 | 任佳骏 | Damp-proof dehumidifying device for underground parking lot |
| CN114225616A (en) * | 2021-12-14 | 2022-03-25 | 中国船舶重工集团公司第七0三研究所 | Vacuum vortex retarding device |
| CN116899361A (en) * | 2023-07-17 | 2023-10-20 | 江苏利锦莱德固废综合利用有限公司 | Low-cost VOC recovery system |
-
2017
- 2017-07-05 CN CN201720802536.4U patent/CN207384886U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112090242A (en) * | 2020-09-10 | 2020-12-18 | 任佳骏 | Damp-proof dehumidifying device for underground parking lot |
| CN114225616A (en) * | 2021-12-14 | 2022-03-25 | 中国船舶重工集团公司第七0三研究所 | Vacuum vortex retarding device |
| CN116899361A (en) * | 2023-07-17 | 2023-10-20 | 江苏利锦莱德固废综合利用有限公司 | Low-cost VOC recovery system |
| CN116899361B (en) * | 2023-07-17 | 2024-05-03 | 江苏利锦莱德固废综合利用有限公司 | Low-cost VOC recovery system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180522 Termination date: 20190705 |