CN207367681U - A kind of cable-former - Google Patents
A kind of cable-former Download PDFInfo
- Publication number
- CN207367681U CN207367681U CN201721386416.7U CN201721386416U CN207367681U CN 207367681 U CN207367681 U CN 207367681U CN 201721386416 U CN201721386416 U CN 201721386416U CN 207367681 U CN207367681 U CN 207367681U
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- support plate
- cable
- main shaft
- former
- body frame
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Abstract
The utility model discloses a kind of cable-former, including preceding body frame, body frame and braider afterwards, two pieces of parallel support plates are vertically provided with the preceding body frame, the top common horizontal of two pieces of support plates is provided with main shaft, one of support plate is stretched out in one end of main shaft, that stretches out partially passes through a cage disk, the direction of rotation of cage disk is opposite with main shaft, one side on the cage disk close to support plate is evenly equipped with multiple back twist belt wheels, each back twist belt wheel passes through back twist axis and the equidirectional rotation of main shaft, the one side away from support plate is evenly equipped with multiple actinobacillus wheels on cage disk, the bottom of actinobacillus wheel is provided with infrared distance sensor and brake;Drum support plate and mould, line bag mold mounting plate and traction support plate are disposed with body frame in the rear, draws and two traction wheels up and down is provided with support plate.The cable-former collection of the utility model is twisted, is wrapped, braiding one-pass molding so that production operation is simpler quick, and production efficiency improves.
Description
Technical field
The utility model belongs to communication equipment field, and in particular to a kind of cable-former.
Background technology
With the high speed development of digital communication technology, the backbone network and interoffice trunk of China's wire net are universal
Using optical cable, optical fiber enters access net becomes inexorable trend.But fiber cable laying expense is too high, connector expense and terminal optical-electronic
Conversion charges is expensive, therefore, in a very long time before optical fiberization popularization, access net user's line will using metal cables as
It is main.Metal cables mainly include three kinds of all-plastic cable, coaxial cable and data cable.Wherein, data cable is more satisfactory at present
Broadband access network transmission media, it have manufacture cost it is relatively low, simple in structure, expandability is good, easy to network upgrade
Advantage, is mainly used for building wiring, the wiring of cell computer generalization etc..
Other kinds of cable is superior to based on more than, so it plays very important effect in crucial application field,
It is widely used in the equipment for exclusively carry out signal transmission.But in the data cable equipment produced at home at present, equipment knot
Structure is simple, and deviation occurs with the reduction in disk footpath in twisted tension force, complete it is twisted after need replacing carry out again after drum around
The next procedure processing such as bag and braiding, be easy to cause the change of twisting pitch, so as to influence the performance of cable.
The content of the invention
In view of the deficienciess of the prior art, the purpose of this utility model is that, there is provided a kind of cable-former, collection is twisted, around
Bag, braiding are integrated.
In order to solve the above-mentioned technical problem, the utility model adopts the following technical solution is achieved:
A kind of cable-former, including preceding body frame, rear body frame and braider, in use, braider is along preceding body frame and rear body frame
Heart line is placed horizontally at backmost, and two pieces of parallel support plates, the top of two pieces of support plates are vertically provided with the preceding body frame
Portion's common horizontal is provided with main shaft, and one of support plate is stretched out in one end of main shaft, and stretching partially passes through a cage disk, twists
The direction of rotation of cage disk is with main shaft on the contrary, the one side on the cage disk close to support plate is evenly equipped with multiple back twist belt wheels, each
Back twist belt wheel is by back twist axis and the equidirectional rotation of main shaft, and the one side away from support plate is evenly equipped with multiple actinobacillus wheels on cage disk,
Back twist axis and actinobacillus wheel are linked by bearing, and the bottom of actinobacillus wheel is provided with infrared distance sensor and brake;In the rear
Drum support plate and mould, line bag mold mounting plate and traction support plate are disposed with body frame, draws and is set in support plate
There are two traction wheels up and down.
The top common horizontal of two pieces of support plates, which is provided with main shaft, to be included:The top of two pieces of support plates is common by bearing block
It is horizontally installed with main shaft.
Back twist axis is connected with back twist shaft pulley by ring flange.
The drum support plate and mould include outgoing line part stent, and drum spring bearing is housed on outgoing line part stent.
The outgoing line part stent is bolted with drum support plate.
The cable-former of the utility model further includes controller, and the controller is by receiving the letter of infrared distance sensor
Number, coordinate the twisted tension force of brake compensation, the controller can pass through the traction of the twisting speed and traction wheel of cage disk at the same time
Speed control is twisted intercept and wrapped intercept.
The utility model compared with prior art, has the following technical effect that:
The cable-former collection of the utility model is twisted, is wrapped, braiding one-pass molding so that and production operation is simpler quick,
Production efficiency improves.
The utility model becomes hour in twisted disk footpath, and twisted tension force can remain unchanged, and realize identical tension unwrapping wire.
The twisting speed and hauling speed of the utility model cable-former are all controlled by servomotor by controller, P=V
(traction) ÷ ω (cage disk), as long as inputting the parameter V and ω that technique needs on the touchscreen, controller can calculate essence
Accurate pitch.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is the overall structure diagram (visual angle for being different from Fig. 1) of the utility model.
Fig. 3 is the side view of the utility model cable-former.
The implication of each label is in figure:Body frame before 1-, body frame after 2-, 3- braiders, 4- support plates, 5- main shafts, 6- are twisted
Cage disk, 7- back twist belt wheels, 8- back twist axis, 9- actinobacillus wheels, 10- drums support plate and mould, 11- line bag mold mounting plates, 12- are led
Draw support plate, 13- traction wheels, 14- outgoing line part stents, 15- drum spring bearings.
Explanation is further explained in detail to the particular content of the utility model with reference to embodiments.
Embodiment
Specific embodiment of the utility model is given below, it is necessary to which explanation is that the utility model is not limited to following tool
Body embodiment, all equivalents done on the basis of technical scheme each fall within the scope of protection of the utility model.
Embodiment:
As shown in Figure 1, the present embodiment provides a kind of cable-former, including preceding body frame 1, rear body frame 2 and braider 3, in use,
Braider 3 is placed horizontally at backmost along preceding body frame 1 and 2 center line of rear body frame, be vertically provided with preceding body frame 1 two pieces it is parallel
Support plate 4, the top common horizontals of two pieces of support plates 4 is provided with main shaft 5, and one of support plate is stretched out in one end of main shaft 5
4, stretching partially passes through a cage disk 6, and direction of rotation and the main shaft 5 of cage disk 6 are on the contrary, close to support plate 4 on cage disk 6
One side be evenly equipped with multiple back twist belt wheels 7, each back twist belt wheel 7 is by back twist axis 8 and 5 equidirectional rotation of main shaft, on cage disk 6
One side away from support plate 4 is evenly equipped with multiple actinobacillus wheels 9, and back twist axis and actinobacillus wheel are linked by bearing, are passed through by back twist belt wheel 7
Belt transmission realizes back twist, and the bottom of actinobacillus wheel 9 is provided with infrared distance sensor and brake;
Drum support plate and mould 10, line bag mold mounting plate 11 and traction support plate are disposed with rear body frame 2
12, draw and two traction wheels 13 up and down are provided with support plate 12,13 back side of traction wheel is used for being driven with gear reducer
Traction.
The top common horizontal of two pieces of support plates 4, which is provided with main shaft 5, to be included:The top of two pieces of support plates 4 passes through bearing block
Common horizontal is provided with main shaft 5.
Back twist axis 8 is connected with back twist shaft pulley 7 by ring flange.
Drum support plate and mould 10 include outgoing line part stent 14, and drum spring bearing is housed on outgoing line part stent 14
15。
Outgoing line part stent 14 is bolted with drum support plate and mould 10.
Cable-former further includes controller, and controller coordinates brake compensation by receiving the signal of infrared distance sensor
Twisted tension force, controller at the same time can by the twisted intercept of hauling speed control of the twisting speed and traction wheel of cage disk 6 and around
Bag intercept.
The utility model identical tension back twist:
Since data cable is twisted by several single-core lines, to avoid the deformation that twists after being twisted, so whole
In stranding process, twisted constant tension must assure that as tray disk footpath reduces, back twist speed must size with twisting speed
Identical, direction is opposite.Only guaranteed this identical tension back twist, twisted data line structure out can just be stablized, so as to ensure electricity
Performance is unaffected.
The infrared distance sensor being equipped with by actinobacillus wheel bottom, in process of production, the cable number of turns of actinobacillus wheel dress is
Constantly tail off, infrared distance sensor monitors the change of unwrapping wire outside diameter in real time, coordinates magnetic powder brake, there is master controller warp
Calculating M=FL (moment of torsion is multiplied by moment equal to power) is crossed, F is constantly compensated, so as to fulfill identical tension unwrapping wire.
The realization of back twist:Back twist axis rotation (opposite with cage disc spins direction) is driven by synchronous pulley by main shaft, is made
Actinobacillus wheel is obtained while revolving round the sun under cage disk drives, ensures that actinobacillus wheel itself does not rotate.
Accurately intercept:
Twisted intercept and wrapped intercept.Twisted intercept and wrapped intercept must can be set according to technological parameter, be twisted and around
The intercept of bag out must be stablized, precisely.The accurately realization of intercept:Twisting speed and hauling speed are all passed through by servomotor
Controller PLC is controlled, P=V (traction) ÷ ω (cage disk), as long as inputting parameter V and ω that technique needs on the touchscreen, control
Device processed can calculate accurately pitch.Wherein, the controller of the utility model is according to above-mentioned thinking by being programmed,
Constant tensile control and the control of accurate intercept can be achieved, programmed fraction is not belonging to the emphasis of the utility model, therefore does not introduce, tool
The effect of the utility model can be achieved by above-mentioned scheme thinking by the people for having corresponding programming background.
The course of work of the cable-former of the utility model:
Operator first checks for the lubrication circumstances of all rotating parts of cable-former, and whether cage upset is flexible, and whether bolt
Tighten, whether all safety devices are good, first with microrunning after inspection is appropriate, required according to Product Process, before carrying out stranding
Preparation, requiring the cable core of process to be lifted on frame, and it is selected use not back twist process, then core from
Noseplate front end is guided on drum, line die holder is passed through after manually twisting head, by a pull-cord, end is drawn, this
When machine microrunning, make the cable of extraction have sufficient length, on traction wheel after several circles, be again started up machine, pass through
The operating of certain time is crossed, the cable of process can be wound into drum up well.
Claims (6)
1. a kind of cable-former, including preceding body frame (1), rear body frame (2) and braider (3), it is characterised in that in the preceding body frame
(1) two pieces of parallel support plates (4) are vertically provided with, the top common horizontal of two pieces of support plates (4) is provided with main shaft (5),
One of support plate (4) is stretched out in one end of main shaft (5), and stretching partially passes through a cage disk (6), the rotation of cage disk (6)
Turn direction and main shaft (5) on the contrary, the one side on the cage disk (6) close to support plate (4) is evenly equipped with multiple back twist belt wheels (7),
Each back twist belt wheel (7) is by back twist axis (8) and main shaft (5) equidirectional rotation, the one of remote support plate (4) on cage disk (6)
Face is evenly equipped with multiple actinobacillus wheels (9), and back twist axis (8) and actinobacillus wheel (9) are linked by bearing, and rotating speed is identical, the bottom of actinobacillus wheel (9)
Portion is provided with infrared distance sensor and brake;
Drum support plate and mould (10), line bag mold mounting plate (11) and traction are disposed with body frame (2) in the rear
Support plate (12), draws and two traction wheels (13) up and down is provided with support plate (12).
2. cable-former as claimed in claim 1, it is characterised in that the top common horizontal of two pieces of support plates (4) is provided with main shaft
(5) include:The top of two pieces of support plates (4) is provided with main shaft (5) by bearing block common horizontal.
3. cable-former as claimed in claim 1, it is characterised in that back twist axis (8) is connected with back twist shaft pulley (7) by ring flange
Connect.
4. cable-former as claimed in claim 1, it is characterised in that the drum support plate and mould (10) include outgoing line part branch
Frame (14), is equipped with drum spring bearing (15) on outgoing line part stent (14).
5. cable-former as claimed in claim 4, it is characterised in that the outgoing line part stent (14) and drum support plate and mould
(10) it is bolted.
6. cable-former as claimed in claim 1, it is characterised in that the cable-former further includes controller, and the controller passes through
The signal of infrared distance sensor is received, coordinates the twisted tension force of brake compensation, the controller can pass through cage disk (6) at the same time
Twisting speed and the twisted intercept of hauling speed control of traction wheel and wrapped intercept.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721386416.7U CN207367681U (en) | 2017-10-25 | 2017-10-25 | A kind of cable-former |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721386416.7U CN207367681U (en) | 2017-10-25 | 2017-10-25 | A kind of cable-former |
Publications (1)
Publication Number | Publication Date |
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CN207367681U true CN207367681U (en) | 2018-05-15 |
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CN201721386416.7U Active CN207367681U (en) | 2017-10-25 | 2017-10-25 | A kind of cable-former |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110148502A (en) * | 2019-06-20 | 2019-08-20 | 张家港市大辰机械制造有限公司 | A kind of back twist paying out machine |
CN111641092A (en) * | 2020-06-23 | 2020-09-08 | 安徽顺驰电缆有限公司 | Concentric wrapping device for cable processing and use method thereof |
-
2017
- 2017-10-25 CN CN201721386416.7U patent/CN207367681U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110148502A (en) * | 2019-06-20 | 2019-08-20 | 张家港市大辰机械制造有限公司 | A kind of back twist paying out machine |
CN110148502B (en) * | 2019-06-20 | 2024-01-30 | 张家港市大辰机械制造有限公司 | Untwisting paying-out machine |
CN111641092A (en) * | 2020-06-23 | 2020-09-08 | 安徽顺驰电缆有限公司 | Concentric wrapping device for cable processing and use method thereof |
CN111641092B (en) * | 2020-06-23 | 2021-07-06 | 安徽顺驰电缆有限公司 | Concentric wrapping device for cable processing and use method thereof |
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