CN206022863U - A kind of twist needle wire twisting machine automatic control system - Google Patents
A kind of twist needle wire twisting machine automatic control system Download PDFInfo
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- CN206022863U CN206022863U CN201620878095.1U CN201620878095U CN206022863U CN 206022863 U CN206022863 U CN 206022863U CN 201620878095 U CN201620878095 U CN 201620878095U CN 206022863 U CN206022863 U CN 206022863U
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Abstract
The utility model discloses a kind of twist needle wire twisting machine automatic control system, including wire twisting machine automaton, image monitoring module and wire twisting machine automatic control circuit, the automaton includes that twisting mechanism, winding mechanism, haulage gear and gathering and laying wire mechanism, the twisting mechanism include twisted wire rotating disk, twisted wire motor, twisted wire actinobacillus wheel and twisted wire reshaper；The winding mechanism includes wire-wound rotary disc, coiling electric motor, coiling actinobacillus wheel, differential motor and coiling reshaper；The haulage gear includes traction wheel, reductor and traction electric machine；The gathering and laying wire mechanism includes winding displacement motor, take-up pulley and take-up motor.The utility model solves twisted wire, coiling, traction and receives the most synchronous, ratio of winding displacement four, coordination and tracking problem, achieve pitch that coiling is always ensured that in winding process and constant around footpath, achieve the real-time monitoring of coiling state, using easy to operate, practical, using effect is good, is easy to promote the use of.
Description
Technical field
The utility model belongs to fried dough twist contact pin producing device technical field, and in particular to a kind of twist needle wire twisting machine is controlled automatically
System processed.
Background technology
Indispensable, tool in instrument of the flexible micro- rectangular electric connector in Aeronautics and Astronautics device, instrument, Electrified Transmission
There are one of base components of connection characteristic, especially military electric connector, be that the complete weapon system-of-systems institute of composition is necessary
Important base components.Key element of the fried dough twist contact pin as flexible micro- rectangular electric connector, current most domestic producer
Production major part of fried dough twist contact pin be to carry out manually operating by special light instrument realizing, especially twist needle is twisted
Machine, the twisted machine of general twist needle are the simple cartridge type process machine before the more than ten years.Its function is simple, inefficiency, quality and
Stability is poor, twists, around can not carry out simultaneously, and cumbersome, take-up is unstable, it is impossible to winding displacement, and twist, around different size coiling
When, need artificial more gear changing, yield poorly down, percent defective high.
Thus lack very much special automation equipment on electric connector production line, to meet the control of twist needle stranding machine
Require.It is thus desirable to a kind of simple structure, twist needle wire twisting machine automatic control system reasonable in design, solve twisted wire, coiling,
Traction and the most synchronous, ratio of receipts winding displacement four, coordination and tracking problem, it is achieved that in winding process, be always ensured that coiling
Pitch and constant around footpath, it is achieved that the real-time monitoring of coiling state, using easy to operate, practical, using effect is good, is easy to
Promote the use of.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, there is provided a kind of fried dough twist
Pin wire twisting machine automatic control system, its simple structure, reasonable in design, solve twisted wire, coiling, traction and to receive winding displacement four most of
Synchronous, ratio, coordination and tracking problem, it is achieved that be always ensured that the pitch of coiling and constant around footpath in winding process, realize
The real-time monitoring of coiling state, using easy to operate, practical, using effect is good, be easy to promote the use of.
For solving above-mentioned technical problem, the technical solution adopted in the utility model is：A kind of twist needle wire twisting machine is controlled automatically
System processed, it is characterised in that：Including wire twisting machine automaton, for monitor the dynamic image monitoring module of coiling and with strand
Line machine automaton coordinate wire twisting machine automatic control circuit, the wire twisting machine automaton include twisting mechanism,
Winding mechanism, haulage gear and gathering and laying wire mechanism, the twisting mechanism include twisted wire rotating disk, are used for driving twisted wire rotating disk to rotate
Twisted wire motor and twisted wire rotating disk rotate the twisted wire actinobacillus wheel of connection and the coiling for the discharge of twisted pair wire actinobacillus wheel and carry out shaping
Twisted wire reshaper；The winding mechanism include wire-wound rotary disc, for drive wire-wound rotary disc rotate coiling electric motor and wire-wound rotary disc
Rotate the coiling actinobacillus wheel of connection, be used for adjusting the poor differential motor of wire-wound rotary disc revolution and coiling actinobacillus wheel rotational velocity and use
In the coiling reshaper that the coiling discharged by coiling actinobacillus wheel carries out shaping；The haulage gear includes traction wheel, is used for driving
The reductor of traction wheel and the traction electric machine for driving reductor；The gathering and laying wire mechanism includes the feed screw nut for winding displacement
Unit, the take-up motor for driving the winding displacement motor of feed screw nut's unit, take-up pulley and for driving take-up pulley to rotate.
A kind of above-mentioned twist needle wire twisting machine automatic control system, it is characterised in that：The wire twisting machine automatic control circuit
Communication module including the first PLC module, the second PLC module and for connecting the first PLC module and the second PLC module, described
The input of the first PLC module is terminated with touch-screen and shift knob, and the output of first PLC module is terminated with indicator lamp, strand
Line motor drive module, coiling electric motor drive module, differential motor drive module and traction electric machine drive module, described second
The input of PLC module is terminated with the encoder on take-up motor output shaft, and the output of second PLC module is terminated with
Winding displacement motor drive module and take-up motor drive module.
A kind of above-mentioned twist needle wire twisting machine automatic control system, it is characterised in that：Described image monitoring modular include with
Microscope amplification module and the monitor connected with the first PLC module output end that first PLC module input connects, described aobvious
The input of micro mirror amplification module is terminated with for monitoring the CCD image sensors of coiling state.
A kind of above-mentioned twist needle wire twisting machine automatic control system, it is characterised in that：The twisted wire actinobacillus wheel number is 3
Individual, 3 twisted wire actinobacillus wheels are along the circumferential direction uniformly laid, and the twisted wire reshaper is arranged on the circle of the twisted wire actinobacillus wheel
On heart axis direction；The number of the coiling actinobacillus wheel is 7, and 7 coiling actinobacillus wheels are along the circumferential direction uniformly laid, institute
State coiling reshaper to be arranged on the circle central axis direction of the coiling actinobacillus wheel.
A kind of above-mentioned twist needle wire twisting machine automatic control system, it is characterised in that：The take-up motor is torque motor.
A kind of above-mentioned twist needle wire twisting machine automatic control system, it is characterised in that：The winding displacement motor is stepper motor.
A kind of above-mentioned twist needle wire twisting machine automatic control system, it is characterised in that：The twisted wire motor, coiling electric motor,
Differential motor and traction electric machine are servomotor.
The utility model has advantages below compared with prior art：
1st, simple structure of the present utility model, reasonable in design, realizes and using easy to operate.
2nd, the utility model sets the line footpath of twisted wire and the line footpath and pitch and traction of pitch and coiling by touch-screen
Speed, calculates the rotating speed of the rotating speed and wire-wound rotary disc of twisted wire rotating disk, it is achieved that by the first PLC module in winding process all the time
Ensure the pitch of coiling and constant around footpath.
3rd, the utility model drives twisted wire motor drive module, coiling electric motor drive module, differential using the first PLC module
Motor drive module and traction electric machine drive module, drive take-up motor drive module and winding displacement motor by the second PLC module
Drive module, solves twisted wire, coiling, traction and receives the most synchronous, ratio of winding displacement four, coordination and tracking problem.
4th, the utility model is combined by ccd image sensor, microscope amplification module and monitor, it is achieved that coiling shape
The real-time monitoring of state, operator can intuitively see the flaw of product, be taken measures so as to improving the yield rate of product in advance
And quality.
In sum, the utility model simple structure, reasonable in design, solves twisted wire, coiling, traction and to receive winding displacement four big
Partial synchronous, ratio, coordination and tracking problem, it is achieved that in winding process, be always ensured that the pitch of coiling and constant around footpath,
The real-time monitoring of coiling state is achieved, using easy to operate, practical, using effect is good, is easy to promote the use of.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is schematic block circuit diagram of the present utility model.
Description of reference numerals:
1 twisted wire motor；2 twisted wire rotating disks；3 twisted wire actinobacillus wheels；
4 twisted wire reshapers；5 coiling electric motors；6 differential motors；
7 wire-wound rotary discs；8 coiling actinobacillus wheels；9 coiling reshapers；
10 CCD image sensors；11 microscope amplification modules；12 two-dimentional straighteners；
13 traction electric machines；14 reductors；15 traction wheels；
16 take-up pulleies；17 take-up motors；18 winding displacement motors；
19 first PLC modules；20 touch-screens；21 shift knobs；
22 indicator lamps；23 monitors；24 power modules；
25 twisted wire motor drive modules；26 coiling electric motor drive modules；
27 differential motor drive modules；28 traction electric machine drive modules；
29 communication modules；30 second PLC modules；31 encoders；
32 winding displacement motor drive modules；33 take-up motor drive modules.
Specific embodiment
As shown in figure 1, the utility model includes wire twisting machine automaton, is used for monitoring the dynamic image monitoring of coiling
Module and the wire twisting machine automatic control circuit coordinated with wire twisting machine automaton, the wire twisting machine automaton are included
Twisting mechanism, winding mechanism, haulage gear and gathering and laying wire mechanism, the twisting mechanism include twisted wire rotating disk 2, are used for driving twisted wire
The twisted wire motor 1 and twisted wire rotating disk 2 that rotating disk 2 is rotated rotates the twisted wire actinobacillus wheel 3 of connection and discharges for twisted pair wire actinobacillus wheel 3
Coiling carry out the twisted wire reshaper 4 of shaping；The winding mechanism includes wire-wound rotary disc 7, is used for driving wire-wound rotary disc 7 to rotate
Coiling electric motor 5 and wire-wound rotary disc 7 rotate the coiling actinobacillus wheel 8 of connection, revolve round the sun and coiling actinobacillus wheel 8 for adjusting wire-wound rotary disc 7
The differential motor 6 and the coiling reshaper 9 for carrying out shaping to the coiling that coiling actinobacillus wheel 8 is discharged of rotational velocity difference；Described
Haulage gear includes traction wheel 15, for driving the reductor 14 and the traction electric machine for driving reductor 14 of traction wheel 15
13；The gathering and laying wire mechanism include feed screw nut's unit for winding displacement, for drive feed screw nut's unit winding displacement motor 18,
Take-up pulley 16 and the take-up motor 17 for driving take-up pulley 16 to rotate.
As shown in Fig. 2 in the present embodiment, the wire twisting machine automatic control circuit includes the first PLC module 19, the 2nd PLC
Module 30 and the communication module 29 for connecting the first PLC module 19 and the second PLC module 30, first PLC module 19
Input is terminated with touch-screen 20 and shift knob 21, and the output of first PLC module 19 is terminated with indicator lamp 22, twisted wire motor
Drive module 25, coiling electric motor drive module 26, differential motor drive module 27 and traction electric machine drive module 28, described second
The input of PLC module 30 is terminated with the encoder 31 on 17 output shaft of take-up motor, second PLC module 30 defeated
Go out to be terminated with winding displacement motor drive module 32 and take-up motor drive module 33.
As shown in Fig. 2 in the present embodiment, described image monitoring modular includes connecting with 19 input of the first PLC module
Microscope amplification module 11 and the monitor 23 connected with 19 output end of the first PLC module, the microscope amplification module 11
Input is terminated with for monitoring the CCD image sensors 10 of coiling state.
As shown in figure 1, in the present embodiment, 3 number of twisted wire actinobacillus wheel is 3, and 3 twisted wire actinobacillus wheels 3 are along circle
Circumferential direction is uniformly laid, and the twisted wire reshaper 4 is arranged on the circle central axis direction of the twisted wire actinobacillus wheel 3；The coiling
The number of actinobacillus wheel 8 is 7, and the 7 coiling actinobacillus wheel 8 along the circumferential direction uniform layings, the coiling reshaper 9 are arranged on
On the circle central axis direction of the coiling actinobacillus wheel 8.
In the present embodiment, the take-up motor 17 is torque motor.
In the present embodiment, the winding displacement motor 18 is stepper motor.
In the present embodiment, the twisted wire motor 1, coiling electric motor 5, differential motor 6 and traction electric machine 13 are servomotor.
When being embodied as, using touch-screen 20 as device parameter input and the man-machine interface for showing, first by touching
Screen 20 sets the line footpath and pitch, the line footpath of coiling and pitch and hauling speed of twisted wire, is calculated by the first PLC module 19
The rotating speed of twisted wire rotating disk 2 and the rotating speed of wire-wound rotary disc 7.The start and stop that wire twisting machine automatic control circuit is controlled by shift knob 21,
Indicator lamp 22 is used for the start and stop and warning for indicating wire twisting machine automatic control circuit.First from three on twisted wire rotating disk 2
Draw three of the wires on twisted wire actinobacillus wheel 3, then by three of the wires respectively through twisted wire guide wheel direct into the twisted wire of twisted wire rotating disk 2 around
On silk head, three twisted wire metallic channels are carved with twisted wire feeding head and are easy to twisted wire to be molded；Shift knob 21 is pressed, is entered automatically twisted
Pattern, twisted wire motor 1 drive twisted wire rotating disk 2 and twisted wire feeding head and three of the wires to rotate together, and three of the wires is twisted into one
Foundation line, baseline penetrate wire-wound rotary disc 7 again after 4 shaping of twisted wire reshaper, and through coiling feeding head centre bore enter around
Line procedures；Seven outsourcing wires are drawn from the coiling actinobacillus wheel 8 of wire-wound rotary disc 7 in the same manner, seven outer envelope curves are led through coiling
Wheel is directed on the coiling feeding head of wire-wound rotary disc 7, and the coiling feeding head of wire-wound rotary disc 7 is carved with seven winding wires grooves, coiling
Motor 5 drives wire-wound rotary disc 7 and coiling feeding head and seven outsourcing wires to rotate together, and seven outer envelope curves are wrapped in baseline
On, two-layer fried dough twist needlework are formed, then after 9 shaping of coiling reshaper, finished product fried dough twist needlework is formed.
Coiling state is detected by CCD image sensors 10 and microscope amplification module 11, and coiling state is sent to prison
On visual organ 23, it is easy to operator to examine on monitor 23 by the state of twisted good fried dough twist contact pin, operator can be straight
The flaw for seeing product that sees, is taken measures in advance so as to improving the yield rate and quality of product.
After CCD image sensors 10 and microscope amplification module 11, two-dimentional straightener 12, finished product twist needle is provided with
Line reaches wire properties and stablizes through the two-dimentional correction of straightener 12 glacing flatness, and the first PLC module 19 is set according to touch-screen 20
Traction linear velocity, sends control signal to traction electric machine drive module 28, and traction electric machine drive module 28 drives traction electric machine 13,
So as to drive reductor 14, mate hauling speed and tractive force by reductor 14, reductor 14 drives traction wheel 15, will be into
Product fried dough twist needlework more than two circle of winding are being sent to gathering and laying wire mechanism on traction wheel 15, twine finished product fried dough twist needlework by take-up motor 17
It is wound on take-up pulley 16, the rated moment for adjusting take-up motor 17 by take-up motor drive module 33 changes take-up pulley 16
Take-up tensioning size, encoder 31 is housed on the output shaft of take-up motor 17, the second PLC module 30 obtained by encoder 31
The rotating speed of take-up motor 17, then sends control signal discharge line motor drive module 32, and winding displacement motor drive module 32 drives
The rotating speed of the tracking take-up of winding displacement motor 18 motor 17, completes finished product fried dough twist contact pin line through take-up motor 17 and winding displacement motor 18
Winding, completes the coiling of fried dough twist contact pin line.
The above, is only embodiment of the present utility model, not the utility model is imposed any restrictions, every according to this
Any simple modification, change and equivalent structure change that utility model technical spirit is made to above example, still fall within
In the protection domain of technical solutions of the utility model.
Claims (7)
1. a kind of twist needle wire twisting machine automatic control system, it is characterised in that：Including wire twisting machine automaton, it is used for monitoring
The dynamic image monitoring module of coiling and the wire twisting machine automatic control circuit coordinated with wire twisting machine automaton, the twisted wire
Machine automaton includes that twisting mechanism, winding mechanism, haulage gear and gathering and laying wire mechanism, the twisting mechanism include twisted wire
Rotating disk (2), the twisted wire unwrapping wire for being used for twisted wire motor (1) and twisted wire rotating disk (2) the rotation connection for driving twisted wire rotating disk (2) to rotate
Wheel (3) and the coiling that discharges for twisted pair wire actinobacillus wheel (3) carry out the twisted wire reshaper (4) of shaping；The winding mechanism includes
Wire-wound rotary disc (7), the coiling for being used for coiling electric motor (5) and wire-wound rotary disc (7) the rotation connection for driving wire-wound rotary disc (7) to rotate
Actinobacillus wheel (8), for adjust wire-wound rotary disc (7) revolution and coiling actinobacillus wheel (8) rotational velocity difference differential motor (6) and be used for
The coiling reshaper (9) of shaping is carried out to the coiling that coiling actinobacillus wheel (8) is discharged；The haulage gear include traction wheel (15),
For driving the reductor (14) of traction wheel (15) and being used for the traction electric machine (13) for driving reductor (14)；The drawing and rolling machine
Structure include feed screw nut's unit for winding displacement, for drive the winding displacement motor (18) of feed screw nut's unit, take-up pulley (16) and
For the take-up motor (17) for driving take-up pulley (16) to rotate.
2. according to a kind of twist needle wire twisting machine automatic control system described in claim 1, it is characterised in that：The wire twisting machine is certainly
Dynamic control circuit includes the first PLC module (19), the second PLC module (30) and for the first PLC module of connection (19) and second
The communication module (29) of PLC module (30), the input of the first PLC module (19) are terminated with touch-screen (20) and shift knob
(21), the output of the first PLC module (19) is terminated with indicator lamp (22), twisted wire motor drive module (25), coiling electric motor
Drive module (26), differential motor drive module (27) and traction electric machine drive module (28), the second PLC module (30)
Input is terminated with the encoder (31) on take-up motor (17) output shaft, the output end of the second PLC module (30)
It is connected to winding displacement motor drive module (32) and take-up motor drive module (33).
3. according to a kind of twist needle wire twisting machine automatic control system described in claim 2, it is characterised in that：Described image is monitored
Module includes the microscope amplification module (11) connected with the first PLC module (19) input and defeated with the first PLC module (19)
Go out the monitor (23) that connects of end, the input of microscope amplification module (11) is terminated with for monitoring the CCD of coiling state
Image sensor (10).
4. according to a kind of twist needle wire twisting machine automatic control system described in claim 1, it is characterised in that：The twisted wire unwrapping wire
Wheel (3) number is 3, and 3 twisted wire actinobacillus wheel (3) are along the circumferential direction uniform to lay, and twisted wire reshaper (4) are arranged on
On the circle central axis direction of twisted wire actinobacillus wheel (3)；The number of coiling actinobacillus wheel (8) is 7, and 7 coilings are put
Line wheel (8) is along the circumferential direction uniform to be laid, and coiling reshaper (9) are arranged on the circle central axis of coiling actinobacillus wheel (8)
On direction.
5. according to a kind of twist needle wire twisting machine automatic control system described in claim 1, it is characterised in that：The take-up motor
(17) it is torque motor.
6. according to a kind of twist needle wire twisting machine automatic control system described in claim 1, it is characterised in that：The winding displacement motor
(18) it is stepper motor.
7. according to a kind of twist needle wire twisting machine automatic control system described in claim 1, it is characterised in that：The twisted wire motor
(1), coiling electric motor (5), differential motor (6) and traction electric machine (13) are servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620878095.1U CN206022863U (en) | 2016-08-13 | 2016-08-13 | A kind of twist needle wire twisting machine automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620878095.1U CN206022863U (en) | 2016-08-13 | 2016-08-13 | A kind of twist needle wire twisting machine automatic control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206022863U true CN206022863U (en) | 2017-03-15 |
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ID=58247419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620878095.1U Active CN206022863U (en) | 2016-08-13 | 2016-08-13 | A kind of twist needle wire twisting machine automatic control system |
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| Country | Link |
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| CN (1) | CN206022863U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109103727A (en) * | 2018-07-20 | 2018-12-28 | 贵阳市博爻科技有限公司 | A kind of winding method of fried dough twist contact pin |
| CN109671535A (en) * | 2017-10-13 | 2019-04-23 | 航天科工惯性技术有限公司 | Automatic twisted wire cabling device and for its twisted wire stranding distance calculation method |
-
2016
- 2016-08-13 CN CN201620878095.1U patent/CN206022863U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109671535A (en) * | 2017-10-13 | 2019-04-23 | 航天科工惯性技术有限公司 | Automatic twisted wire cabling device and for its twisted wire stranding distance calculation method |
| CN109103727A (en) * | 2018-07-20 | 2018-12-28 | 贵阳市博爻科技有限公司 | A kind of winding method of fried dough twist contact pin |
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