CN114242347A - Data cable cabling machine - Google Patents

Data cable cabling machine Download PDF

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Publication number
CN114242347A
CN114242347A CN202111623641.9A CN202111623641A CN114242347A CN 114242347 A CN114242347 A CN 114242347A CN 202111623641 A CN202111623641 A CN 202111623641A CN 114242347 A CN114242347 A CN 114242347A
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CN
China
Prior art keywords
plate
assembly
winding
gear
disc
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202111623641.9A
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Chinese (zh)
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CN114242347B (en
Inventor
黄跃跟
黄晨
兰春林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huizhou Huabang Technology Co ltd
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Hangzhou Lin'an Jinjin Cable Co ltd
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Application filed by Hangzhou Lin'an Jinjin Cable Co ltd filed Critical Hangzhou Lin'an Jinjin Cable Co ltd
Priority to CN202111623641.9A priority Critical patent/CN114242347B/en
Publication of CN114242347A publication Critical patent/CN114242347A/en
Application granted granted Critical
Publication of CN114242347B publication Critical patent/CN114242347B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/08Insulating conductors or cables by winding
    • H01B13/0858Details of winding apparatus; Auxiliary devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ropes Or Cables (AREA)

Abstract

The invention discloses a data cable cabling machine, which relates to the technical field of cabling machines and comprises a cabling mechanism and a winding mechanism, wherein the winding mechanism is arranged on the cabling mechanism and comprises a winding assembly, a counting assembly and a rubber assembly, the winding assembly and the counting assembly are arranged on the cabling mechanism, and the rubber assembly is arranged on the winding assembly; according to the invention, the winding mechanism is arranged, so that the length of the rubber roll can be monitored in real time, and the stranded wire is prevented from entering the hot melting ring without being wound by the rubber, so that the cable is prevented from being damaged; the invention only needs one motor as a power source, can perform cabling work on the cable, and can also perform rubber sheet winding work on the cable after cabling; the rubber roll can be replaced quickly, so that the replacement time is saved, and the working efficiency is improved.

Description

Data cable cabling machine
Technical Field
The invention relates to the technical field of cable formers, in particular to a data cable former.
Background
With the high-speed development of optical communication technology, optical cables are commonly used in backbone networks and inter-office relay lines of wired communication networks in China, and the fact that optical fibers enter an access network becomes a necessary trend. However, the cable laying cost is too high, the joint cost and the terminal optical-electrical conversion cost are expensive, so the subscriber line of the access network still dominates the metal cable for a long time before the popularization of the optical fiber. The metal cable mainly comprises a full-plastic cable, a coaxial cable and a data cable. The data cable is an ideal transmission medium of the broadband access network at present, has the advantages of low manufacturing cost, simple structure, good expandability and convenient network upgrade, and is mainly used for building comprehensive wiring, cell computer comprehensive wiring and the like.
The chinese patent publication No. CN106356144A discloses a high-speed cable cabling machine, which includes a base, a motor mounted on the base, and a pair of discs arranged oppositely, wherein a shaft hole is formed in the middle of each disc, an optical axis is arranged on the shaft holes of the pair of discs, the motor drives the optical axis to drive the discs to rotate, a plurality of pay-off stands are arranged between the pair of discs, and a positioning die carrier is further arranged at the right end of the base.
Although the above solution can solve the problem of cable fabrication, the following problems still exist: (1) most large-scale cable winding equipment can perform the next procedure on the unwound stranded wire due to untimely monitoring when being wound into a ring; (2) the energy consumption is too high in the split type power production process, and the occupied area is too large; (3) the rubber roll is complicated to replace, and the operation is inconvenient; (4) the speed of the two operations can be adjusted after the cabling procedure and the wrapping procedure need to be adjusted.
Disclosure of Invention
Aiming at the technical problems, the technical scheme adopted by the invention is as follows: a data cable cabling machine comprises a cabling mechanism and a winding mechanism, wherein the winding mechanism is arranged on the cabling mechanism, the winding mechanism comprises a winding assembly, a counting assembly and a rubber assembly, the winding assembly and the counting assembly are arranged on the cabling mechanism, and the rubber assembly is arranged on the winding assembly; the winding assembly comprises a gear ring, a transmission gear, an annular rack, an opening sliding rail and a top block, wherein the gear ring and the connecting disc are coaxially arranged, the gear ring is rotatably arranged on the connecting disc, the transmission gear is rotatably arranged on the connecting disc, one of the transmission gears is connected with a power source, one side of the transmission gear is meshed with the gear ring, the other side of the transmission gear is meshed with the annular rack, one end of the annular rack is fixedly arranged with the top block, the annular rack is slidably arranged on the opening sliding rail, and the opening sliding rail is fixedly arranged on the connecting disc; the counting assembly include the counting board, the fixed plate, reset spring, catch plate, the catch bar, the one end of catch plate set up to the inclined plane, the inclined plane and the kicking block contact cooperation of catch plate, the first end fixed mounting of catch plate and reset spring, the one side that catch plate and reset spring link to each other is tangent with the lateral surface of annular rack, reset spring's second end fixed mounting is on the fixed plate, reset spring and annular rack are located the plane of difference, fixed plate fixed mounting is on the connection pad, fixed mounting has the catch bar on the catch plate, the catch plate slidable mounting is on the spout, counting board fixed mounting is on the connection pad, and the counting board is located and the corresponding position of catch bar, the counting board passes through the signal line and connects on the alarm.
Further, the rubber subassembly include link, joint board, rotation axis, round pin, limiting plate, spacing ring, rubber book, link fixed mounting on annular rack, the both sides fixed mounting of link has the joint board, the both ends slidable mounting of joint board and rotation axis, the both ends of rotation axis are provided with the spacing ring, be provided with the spout the same with the limiting plate shape on the joint board, the sliding mounting is gone up at the spout of joint board to the limiting plate, be provided with the through-hole on the perpendicular position that limiting plate, joint board correspond mutually, the round pin is slidable mounting on the through-hole of joint board and limiting plate, the rubber book cover is established on the rotation axis.
Furthermore, winding mechanism still include connecting plate, hot melt ring, connecting plate fixed mounting on the connection pad, fixed mounting has the hot melt ring on the connecting plate, and hot melt ring and the coaxial setting of ring gear.
Furthermore, the winding mechanism further comprises a conveyor belt, a first end of the conveyor belt is connected with the transmission gear, and a second end of the conveyor belt is connected with the connecting shaft.
Furthermore, the stranding mechanism comprises a fixing assembly and a stranding assembly, and the stranding assembly is arranged on the fixing assembly.
Further, fixed subassembly include connection pad, spout, mount, spacing dish, the mount be provided with a plurality ofly, connection pad and mount fixed mounting are provided with the spout on the connection pad, fixed mounting has spacing dish on the mount, and spacing dish and connection pad coaxial setting, be provided with the through-hole in the middle of the spacing dish.
Further, stranded conductor subassembly include connecting axle, side wire, center wire, capstan winch, pinion, gear wheel, cable case, the circumference of capstan winch on be provided with circular spout, the circular spout and the mount slidable mounting of capstan winch, the central point of capstan winch puts and is provided with center wire, be provided with a plurality of cable cases on the circumference position of capstan winch, the inside of cable case is provided with the side wire, the connecting axle rotates and installs on the connection pad, and connecting axle and pinion fixed mounting, pinion and gear wheel meshing installation, gear wheel fixed mounting is on the capstan winch.
Furthermore, the wire twisting mechanism further comprises a tractor, the tractor is fixedly installed with the central lead and the side leads, and the side leads and the central lead are dragged by the tractor.
Compared with the prior art, the invention has the beneficial effects that: (1) according to the invention, the winding mechanism is arranged, so that the length of the rubber roll can be monitored in real time, and the stranded wire is prevented from entering the hot melting ring without being wound by the rubber, so that the cable is prevented from being damaged; (2) the invention only needs one motor as a power source, can perform cabling work on the cable, and can also perform rubber sheet winding work on the cable after cabling; (3) the rubber roll can be replaced quickly, so that the replacement time is saved, and the working efficiency is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the winding mechanism of the present invention.
Fig. 3 is a first partial structural schematic view of the winding mechanism of the present invention.
FIG. 4 is a second partial structural view of the winding mechanism of the present invention
FIG. 5 is a schematic view of a third partial structure of the winding mechanism of the present invention
FIG. 6 is a schematic view of a fourth partial structure of the winding mechanism of the present invention
Fig. 7 is a schematic structural view of the wire twisting mechanism of the present invention.
Fig. 8 is another angle structure diagram of the wire twisting mechanism of the present invention.
Reference numerals: 1-a wire twisting mechanism; 2-a winding mechanism; 101-a connecting disc; 102-a chute; 103-a retractor; 104-a fixing frame; 105-a connecting shaft; 106-a limiting disc; 107-side wires; 108-a central wire; 109-a winch; 110-a pinion gear; 111-bull gear; 112-a cable box; 201-a gear ring; 202-a transmission gear; 203-ring rack; 204-connecting plate; 205-open slide rail; 206-a thermofusible ring; 207-counting plate; 208-a fixing plate; 209-a return spring; 210-a push plate; 211-push rod; 212-a connecting frame; 213-a clamping plate; 214-a rotation axis; 215-pin; 216-a limiting plate; 217-a limit ring; 218-rubber roll; 219-a conveyor belt; 220-a motor; 221-top block.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Example (b): as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7 and fig. 8, the data cable cabling machine comprises a cabling mechanism 1 and a winding mechanism 2, wherein the winding mechanism 2 is arranged on the cabling mechanism 1.
The wire twisting mechanism 1 is characterized in that a plurality of fixing frames 104 are arranged, a connecting disc 101 and a first end of the fixing frame 104 are fixedly arranged, a sliding groove 102 is arranged on the connecting disc 101, a limiting disc 106 is fixedly arranged on the fixing frame 104, the limiting disc 106 and the connecting disc 101 are coaxially arranged, a through hole is arranged in the middle of the limiting disc 106, a circular sliding groove is arranged on the circumference of a winch 109, a second end of the fixing frame 104 and the circular sliding groove of the winch 109 are slidably arranged, a center lead 108 is arranged at the center position of the winch 109, a plurality of cable boxes 112 are arranged at the circumference position of the winch 109, a side lead 107 is arranged inside the cable boxes 112, the center lead 108 and the side lead 107 both penetrate through the winch 109 and the limiting disc 106 and are fixedly arranged with the tractor 103 and are dragged by the tractor 103, a connecting shaft 105 is rotatably arranged on the connecting disc 101, the connecting shaft 105 and a pinion 110 are fixedly arranged, and the pinion 110 is meshed with a large gear 111, the large gear 111 is fixedly mounted on the winch 109, and the connecting disc 101 is also provided with a cooler.
The winding mechanism 2 is characterized in that a motor 220 is fixedly arranged on a connecting disc 101, a gear ring 201 and the connecting disc 101 are coaxially arranged, the gear ring 201 is rotatably arranged on the connecting disc 101, a transmission gear 202 is rotatably arranged on the connecting disc 101, a plurality of transmission gears 202 are arranged, one transmission gear 202 is fixedly arranged with an output shaft of the motor 220, one transmission gear 202 is connected with a transmission belt 219, the transmission belt 219 is connected with a connecting shaft 105, one side of the transmission gear 202 is meshed with the gear ring 201, the other side of the transmission gear 202 is meshed with an annular rack 203, one end of the annular rack 203 is fixedly arranged with a top block 221, the annular rack 203 is slidably arranged on an opening sliding rail 205, the opening sliding rail 205 is fixedly arranged on the connecting disc 101, one end of a pushing plate 210 is arranged to be an inclined plane, the top block 221 is in contact fit with the inclined plane of the pushing plate 210, and the pushing plate 210 is fixedly arranged with a first end of a return spring 209, the one side that pushing plate 210 and reset spring 209 link to each other is tangent with the lateral surface of annular rack 203, reset spring 209's second end fixed mounting is on fixed plate 208, reset spring 209 and annular rack 203 are located different planes, fixed plate 208 fixed mounting is on connection pad 101, fixed mounting has catch bar 211 on pushing plate 210, pushing plate 210 is slidable mounting on spout 102, counting plate 207 fixed mounting is on connection pad 101, and counting plate 207 is located and on the position that catch bar 211 corresponds, counting plate 207 passes through the signal line and connects on the alarm.
Connecting frame 212 is fixedly mounted on annular rack 203, clamping plates 213 are fixedly mounted on two sides of connecting frame 212, clamping plates 213 and two ends of rotating shaft 214 are slidably mounted, two ends of rotating shaft 214 are in threaded connection with limiting rings 217, sliding grooves with the same shapes as limiting plates 216 are formed in clamping plates 213, limiting plates 216 are slidably mounted on sliding grooves of clamping plates 213, through holes are formed in corresponding vertical positions of limiting plates 216 and clamping plates 213, pins 215 are slidably mounted on through holes of clamping plates 213 and limiting plates 216, rubber rolls 218 are sleeved on rotating shafts 214, connecting plates 204 are fixedly mounted on connecting plate 101, hot melting rings 206 are fixedly mounted on connecting plate 204, and hot melting rings 206 and gear rings 201 are coaxially arranged.
The working principle of the invention is as follows: the cable box 112 is internally provided with a coil, then the side lead wires 107 and the central lead wire 108 pass through the winch 109, the limiting disc 106 and the connecting disc 101, the wound end parts of the side lead wires 107 and the central lead wire 108 are connected with the retractor 103, and the retractor 103 is connected with a winding displacement disc for traction.
In the traction process, the motor 220 is started, the motor 220 drives the transmission gear 202 to rotate, the transmission gear 202 drives the gear ring 201 to rotate, the gear ring 201 drives the other transmission gears 202 to rotate, the transmission gear 202 drives the connecting shaft 105 to rotate through the conveyor belt 219, the connecting shaft 105 drives the pinion 110 to rotate, the pinion 110 drives the large gear 111 and the winch 109 fixedly installed on the large gear 111 to rotate, and the multi-strand side wire 107 is twisted around the central wire 108.
Initially, one end of the rubber roll 218 is pasted to a wire manually, the motor 220 is started, the transmission gears 202 rotate to drive the annular rack 203 to slide on the opening slide rail 205, the annular rack 203 drives the rubber roll 218 to do circular motion, the wire is simultaneously twisted and wound, a twisted wire wound with the rubber roll 218 enters the hot melting ring 206 to be subjected to hot melting, and then the wire is cooled by the cooler and finally pulled by the tractor 103.
In the winding process, annular rack 203 drives kicking block 221 anticlockwise rotation, kicking block 221 and the inclined plane contact cooperation of slushing plate 210, it is ejecting with slushing plate 210, make slushing plate 210 slide in spout 102, tensile reset spring 209, make catch bar 211 and count board 207 collide, annular rack 203 rotates the round once, catch bar 211 collides once count board 207, count board 207 counts once, because the length that every rotation round of glued membrane was rolled up 218 and is used is fixed, thereby roll up the winding length of glued membrane book 218 and take notes, count board 207 passes through the signal line and connects on the alarm, when the use glued membrane that count board 207 recorded was rolled up length and is close to the setting value, the alarm sends out the police dispatch newspaper.
When the rubber roll 218 needs to be replaced, the pin 215 is firstly pulled out, then the limit plate 216 is pulled out from the clamping plate 213, then the rotating shaft 214 is pulled out, the limit ring 217 is rotated, the rubber roll 218 can be replaced, and the rubber roll can be replaced again after the replacement is finished.
The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception and fall within the scope of the present invention.

Claims (7)

1. The utility model provides a data cable-former, includes stranding mechanism (1), winding mechanism (2) set up on stranding mechanism (1), its characterized in that: the stranding mechanism (1) comprises a fixing component and a stranding component, and the stranding component is arranged on the fixing component;
the fixing assembly comprises a connecting disc (101), and a sliding groove (102) is arranged on the connecting disc (101);
the winding mechanism (2) comprises a winding assembly, a counting assembly and a rubber assembly, wherein the winding assembly and the counting assembly are both arranged on the wire twisting mechanism (1), and the rubber assembly is arranged on the winding assembly;
the winding assembly comprises a gear ring (201), a transmission gear (202), an annular rack (203), an opening sliding rail (205) and a top block (221), the gear ring (201) and the connecting disc (101) are coaxially arranged, the gear ring (201) is rotatably mounted on the connecting disc (101), the transmission gear (202) is provided with a plurality of transmission gears, one transmission gear (202) is connected with a power source, one side of the transmission gear (202) is meshed with the gear ring (201), the other side of the transmission gear (202) is meshed with the annular rack (203), one end of the annular rack (203) is fixedly mounted with the top block (221), and the annular rack (203) is slidably mounted on the opening sliding rail (205);
the counting assembly comprises a counting plate (207), a fixing plate (208), a reset spring (209) and a pushing plate (210), one end of the pushing plate (210) is arranged to be an inclined plane, the first end of the pushing plate (210) and the first end of the reset spring (209) are fixedly installed, one face, connected with the reset spring (209), of the pushing plate (210) is tangent to the outer side face of the annular rack (203), the second end of the reset spring (209) is fixedly installed on the fixing plate (208), the reset spring (209) and the annular rack (203) are located on different planes, the pushing plate (210) is fixedly installed with a pushing rod (211), the pushing plate (210) is slidably installed on the sliding groove (102), the counting plate (207) is fixedly installed on the connecting disc (101), and the counting plate (207) is located at a position corresponding to the pushing rod (211).
2. A data cable-former as claimed in claim 1, wherein: the rubber component comprises a connecting frame (212), a clamping plate (213), a rotating shaft (214), a pin (215), a limiting plate (216) and a rubber roll (218), the connecting frame (212) is fixedly arranged on the annular rack (203), clamping plates (213) are fixedly arranged on two sides of the connecting frame (212), the clamping plate (213) and the two ends of the rotating shaft (214) are arranged in a sliding way, the two ends of the rotating shaft (214) are provided with limit rings (217), the clamping plate (213) is provided with a sliding groove which has the same shape as the limit plate (216), the limiting plate (216) is arranged on the sliding groove of the clamping plate (213) in a sliding way, through holes are arranged at the vertical positions corresponding to the limiting plate (216) and the clamping plate (213), the pin (215) is arranged on through holes of the clamping plate (213) and the limiting plate (216) in a sliding mode, and the rubber roll (218) is sleeved on the rotating shaft (214).
3. A data cable-former as claimed in claim 1, wherein: winding mechanism (2) still include connecting plate (204), hot melt ring (206), connecting plate (204) fixed mounting on connection pad (101), fixed mounting has hot melt ring (206) on connecting plate (204), and hot melt ring (206) and ring gear (201) coaxial arrangement.
4. A data cable-former as claimed in claim 1, wherein: the winding mechanism (2) further comprises a conveyor belt (219), and the first end of the conveyor belt (219) is connected with the transmission gear (202).
5. A data cable-former as claimed in claim 4, wherein: the fixing component comprises a fixing frame (104) and a limiting disc (106), the fixing frame (104) is provided with a plurality of fixing discs, the connecting disc (101) and the fixing frame (104) are fixedly installed, the limiting disc (106) is fixedly installed on the fixing frame (104), the limiting disc (106) and the connecting disc (101) are coaxially arranged, and a through hole is formed in the middle of the limiting disc (106).
6. A data cable-former as claimed in claim 5, wherein: the stranded wire assembly comprises a connecting shaft (105), a winch (109), a pinion (110) and a bull gear (111), wherein the second end of the connecting shaft (105) is connected with the second end of the conveying belt (219), a circular sliding groove is formed in the circumference of the winch (109), the circular sliding groove of the winch (109) is slidably mounted with the fixing frame (104), a central wire (108) is arranged in the center of the winch (109), a plurality of cable boxes (112) are arranged in the circumferential position of the winch (109), a side wire (107) is arranged in each cable box (112), the connecting shaft (105) is rotatably mounted on the connecting disc (101), the connecting shaft (105) and the pinion (110) are fixedly mounted, the pinion (110) and the bull gear (111) are meshed and mounted, and the bull gear (111) is fixedly mounted on the winch (109).
7. A data cable-former as claimed in claim 6, wherein: the stranding mechanism (1) still include tractor (103), tractor (103) and central wire (108), side wire (107) fixed mounting, and side wire (107), central wire (108) are drawn by tractor (103).
CN202111623641.9A 2021-12-28 2021-12-28 Data cable cabling machine Active CN114242347B (en)

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Application Number Priority Date Filing Date Title
CN202111623641.9A CN114242347B (en) 2021-12-28 2021-12-28 Data cable cabling machine

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Application Number Priority Date Filing Date Title
CN202111623641.9A CN114242347B (en) 2021-12-28 2021-12-28 Data cable cabling machine

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CN114242347A true CN114242347A (en) 2022-03-25
CN114242347B CN114242347B (en) 2023-12-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116154687A (en) * 2023-04-14 2023-05-23 江苏汉昇线缆科技有限公司 Intelligent repair device for power transmission cable
CN116705429A (en) * 2023-06-08 2023-09-05 扬州戎星电气有限公司 Winding device for cable production

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CN212782878U (en) * 2020-08-13 2021-03-23 安徽卓众电缆集团有限公司 Parallel wrapping device for fireproof cable insulating layer mica tape wrapping
CN213183763U (en) * 2020-09-22 2021-05-11 江苏辰鹏仪表科技有限公司 Wire and cable winding PVC adhesive tape device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116154687A (en) * 2023-04-14 2023-05-23 江苏汉昇线缆科技有限公司 Intelligent repair device for power transmission cable
CN116705429A (en) * 2023-06-08 2023-09-05 扬州戎星电气有限公司 Winding device for cable production
CN116705429B (en) * 2023-06-08 2023-12-05 扬州戎星电气有限公司 Winding device for cable production

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