CN116705429B - Winding device for cable production - Google Patents
Winding device for cable production Download PDFInfo
- Publication number
- CN116705429B CN116705429B CN202310671043.1A CN202310671043A CN116705429B CN 116705429 B CN116705429 B CN 116705429B CN 202310671043 A CN202310671043 A CN 202310671043A CN 116705429 B CN116705429 B CN 116705429B
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- plate
- winding
- laminating
- assembly
- rotating
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- 238000004804 winding Methods 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000001125 extrusion Methods 0.000 claims abstract description 31
- 239000011248 coating agent Substances 0.000 claims abstract description 20
- 238000000576 coating method Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000010030 laminating Methods 0.000 claims description 25
- 238000001514 detection method Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 9
- 238000005253 cladding Methods 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims 5
- 239000005022 packaging material Substances 0.000 claims 1
- 239000004020 conductor Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/08—Insulating conductors or cables by winding
- H01B13/0858—Details of winding apparatus; Auxiliary devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
The invention discloses a winding device for cable production, which relates to the technical field of cable winding and comprises a winding assembly used for winding a plurality of groups of wires, wherein an extrusion assembly used for extruding the wires is arranged on the winding assembly, a winding assembly used for coating the cable subjected to winding extrusion is arranged on the side edge of the winding assembly, the winding assembly can automatically replace a winding material, and the winding assembly is automatically attached to the cable after the new winding material is replaced, so that the full-automatic replacement and winding effects are realized.
Description
Technical Field
The invention relates to the technical field of cable winding, in particular to a winding device for cable production.
Background
A cable is a conductive device used to transmit power or communication signals. It is typically composed of one or more conductors (e.g., copper or aluminum wires) surrounded by an insulating material to prevent leakage. The cable may also have a protective layer (e.g., a shield or jacket) as needed to provide additional mechanical protection and to prevent electromagnetic interference. Cable winding is a key step in the cable production process, has important significance on the performance, quality and safety of the cable, and the winding process is helpful for maintaining the structure of the conductor, so that the conductor can maintain stability in different application scenes. This is critical to ensure electrical performance and mechanical strength of the cable.
The Chinese patent publication No. CN113921195A discloses a coiling device for cable production, the cable coiling and compacting device comprises a compacting mechanism and a driving assembly, the compacting mechanism comprises a mounting frame and at least two roll shafts, the at least two roll shafts are arranged in parallel on the mounting frame in a circular arrangement so as to enclose a compacting cavity allowing a cable to be compacted to pass through, and the diameters of the roll shafts gradually increase towards two ends along the middle point of the roll shafts; the drive assembly is configured to the mounting bracket and rotates for the axis that compresses tightly the chamber, and this device increases the roller and wait to compress tightly the area of contact of cable, but this device can't realize the automatic feeding and the automatic winding of lapping the line material, need the manual work to its reload, has reduced work efficiency when having increased the reload degree of difficulty.
Disclosure of Invention
In view of the above problems, the present invention provides a winding device for cable production.
Aiming at the technical problems, the invention adopts the following technical scheme: a coiling device for cable manufacture, includes winding subassembly, winding subassembly include the base, the base on be provided with extrusion subassembly and around package subassembly, around package subassembly including installing the installation shell on the base, the installation shell in slide and be provided with the sliding plate, the sliding plate on the detachable be provided with cladding reel, installation shell upper end be provided with replacement mechanism, replacement mechanism including pivoted board, pivoted board replace cladding reel, installation shell side be provided with laminating mechanism, laminating mechanism include the laminating board, the laminating board laminate around the laminating of parcel material area on the cable line.
Further, the winding assembly comprises a rotating disc rotatably arranged on the base, a plurality of groups of rotating wheels and discharge holes are formed in the rotating disc, the rotating wheels are used for placing wires, and the wires on the rotating wheels penetrate through the discharge holes and then enter the extrusion assembly.
Further, the base on slide and be provided with two sets of clamping bars, clamping bar and base between be provided with the spring, the clamping bar on rotate and be provided with the extrusion wheel, be provided with the central line between two sets of extrusion wheels, the central line slide in the rolling disc.
Further, the extrusion assembly on be provided with the detection head, the detection head detect the winding direction of the last wire of cable conductor.
Further, replacement mechanism include slidable mounting movable plate on the installation shell, the movable plate rotate and install on the movable plate, the movable plate both ends all be provided with the electromagnet block, the installation shell on rotate and be provided with the mounting bracket, the mounting bracket on detachable be provided with multiunit cladding reel, the movable plate pass through the electromagnet block and be fixed with cladding reel.
Further, laminating mechanism including installing at the inside fixed block of installation shell, the fixed block on be provided with laminating jar, the expansion end of laminating jar be provided with the backup pad, the backup pad on slide and be provided with the laminating board, the laminating board on be provided with laminating wheel and accommodate motor, accommodate motor's output shaft on be provided with gear two, the backup pad inside be provided with the rack, rack and gear two meshing, laminating wheel intermittent type and around the laminating of package material.
Further, a gear ring is arranged in the installation shell, a sliding motor and a first gear are arranged on the sliding plate, the first gear is installed on the sliding plate and meshed with the gear ring, and an output shaft of the sliding motor is connected with the coating line wheel through a spline shaft.
Further, two groups of clamping plates are arranged on the sliding plate in a sliding mode, and the two groups of clamping plates are connected with the wrapping wire wheel in a rotating mode.
Further, one end of the coated wire wheel is provided with a spline groove, and the other end of the coated wire wheel is provided with a magnet block.
Compared with the prior art, the invention has the beneficial effects that: (1) According to the wrapping assembly, the wrapping wire wheel can be quickly replaced through the rotating plate and the mounting frame, so that the delay time of a winding machining wire in replacing the wrapping wire wheel is reduced, and the winding efficiency is improved; (2) The side edge of the wrapping assembly mounting shell is provided with a movable bonding plate to bond the wrapping material on the cable wire, and the wrapping wire is automatically bonded on the cable wire after the wrapping wire wheel is replaced, so that preliminary winding is not needed manually; (3) The winding assembly is provided with a detection head for detecting the cabling direction, and the winding direction is opposite to the cabling direction.
Drawings
Fig. 1 is a front view of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the overall structure of the present invention.
FIG. 3 is a schematic view of a winding assembly according to the present invention.
Fig. 4 is a schematic view showing a partial structure of the winding assembly according to the present invention.
Fig. 5 is a cross-sectional view of the winding assembly structure of the present invention.
Fig. 6 is a schematic view of the wrapping assembly of the present invention.
Fig. 7 is a cross-sectional view of the wrap-around assembly of the present invention.
Fig. 8 is a schematic view of a partial structure of a wrap-around assembly according to the present invention.
FIG. 9 is a schematic view of the mounting positions of the support plate and the bonding plate according to the present invention.
FIG. 10 is a schematic view of the mounting position of the attaching cylinder and the support plate according to the present invention.
Reference numerals: 1-winding an assembly; 2-wrapping the package assembly; 101-a base; 102-clamping rods; 103-a spring; 104-a detection head; 105-rotating a disc; 106-rotating the wheel; 107-a discharge hole; 108-cable wires; 109-centerline; 110-squeezing wheel; 111-an extrusion assembly; 201-mounting rack; 202-a mounting shell; 203-a moving plate; 204-rotating the plate; 205-wrapping the wire wheel; 206-a gear ring; 207-fixing blocks; 208-sliding plate; 209—a clamping plate; 210-a slide motor; 211-fitting an electric cylinder; 212-a support plate; 213-gear one; 214-attaching plates; 215-adjusting the motor; 216-fitting wheel; 217-gear two; 218-rack.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Referring to fig. 1 to 10, a winding device for cable production includes a winding assembly 1 for winding a plurality of groups of wires, an extrusion assembly 111 for extruding the wires is disposed on the winding assembly 1, a wrapping assembly 2 for wrapping a cable after the extrusion is disposed on a side of the winding assembly 1, and the wrapping assembly 2 can automatically replace a wrapping reel 205.
The winding assembly 1 comprises a base 101, a winding motor is arranged on the base 101, a rotating disc 105 is arranged on the base 101 in a rotating mode, the winding motor drives the rotating disc 105 to rotate, a plurality of groups of rotating wheels 106 are arranged on the rotating disc 105 in a rotating mode, a plurality of groups of discharging holes 107 are formed in the rotating disc 105, wires are wound on the rotating wheels 106, the wires on the rotating wheels 106 enter an extrusion assembly 111 through the discharging holes 107, the extrusion assembly 111 is arranged on the base 101 to wind and extrude cables, two groups of clamping rods 102 are arranged on the base 101 in a sliding mode, springs 103 are arranged between the clamping rods 102 and the base 101, a feeding motor and an extrusion wheel 110 are arranged on the clamping rods 102, the feeding motor drives the extrusion wheel 110 to rotate, a center line 109 is extruded between the two groups of extrusion wheels 110, the center line 109 is driven to move when the two groups of extrusion wheels 110 rotate, the center line 109 and the groups of wires enter the extrusion assembly 111 at the same time, the groups of wires are wound on the center line 109, the extrusion assembly 111 is provided with a detection head 104, the detection head 104 and the winding direction of the cable wires 108 are detected, and the winding direction of the detection head 104 is convenient to change the winding direction of the winding assembly 2.
The wrapping assembly 2 comprises a mounting shell 202 mounted on the base 101, a gear ring 206, a fixed block 207 and a sliding plate 208 are arranged in the mounting shell 202, the sliding plate 208 is in sliding connection with the mounting shell 202, a moving motor and a sliding motor 210 are arranged in the sliding plate 208, a first gear 213 is arranged on an output shaft of the moving motor, the first gear 213 is meshed with the gear ring 206, an output shaft of the sliding motor 210 is connected with a wrapping wire wheel 205 through a spline shaft, two groups of clamping plates 209 are arranged on the sliding plate 208 in a sliding manner, the clamping plates 209 are arranged on the sliding plate 208 in a sliding manner through a linear motor, the two groups of clamping plates 209 are in rotary connection with the wrapping wire wheel 205, a fitting electric cylinder 211 is arranged on the fixed block 207, a supporting plate 212 is arranged at a movable end of the fitting electric cylinder 211, the supporting plate 212 slides in the fixed block 207, a fitting plate 214 is arranged on the supporting plate 212 in a sliding manner, an adjusting motor 215 is arranged on the fitting plate 214, a second gear 217 is arranged on the output shaft of the adjusting motor 215, a rack 218 is arranged in the supporting plate 212, the rack 218 is meshed with the second gear 217, a plurality of groups of attaching wheels 216 are rotatably arranged on the attaching plate 214, the attaching wheels 216 are attached to wrapping materials, a refueling motor and a mounting frame 201 are arranged at the upper end of the mounting shell 202, the refueling motor drives the mounting frame 201 to rotate, a plurality of groups of coating wire wheels 205 are detachably arranged on the mounting frame 201, a replacement electric cylinder is arranged on the side edge of the mounting shell 202, a moving plate 203 is slidably arranged in the mounting shell 202, the moving plate 203 is connected with the movable end of the replacement electric cylinder, a replacement motor and a rotating plate 204 are arranged on the moving plate 203, the rotating plate 204 is rotatably arranged on the moving plate 203, the replacement motor drives the rotating plate 204 to rotate on the moving plate 203, electromagnetic iron blocks are arranged at two ends of the rotating plate 204, a spline groove is formed at one end of the coating wire wheel 205, the other end of the wrapping wire wheel 205 is provided with a magnet block.
Working principle: when the wire winding device works, the rotating wheel 106 wound with the wires is placed on the rotating disc 105, when the wire rotating wheel 106 passes through the discharging hole 107 and is placed in the extrusion assembly 111, the central line 109 is inserted between the two groups of extrusion wheels 110, then the feeding motor is started, the feeding motor drives the extrusion wheels 110 to rotate, the extrusion wheels 110 drive the central line 109 to enter the extrusion assembly 111, then the winding motor is started, the winding motor drives the rotating disc 105 to rotate, the rotating disc 105 drives a plurality of groups of wires to rotate in the extrusion assembly 111, the extrusion assembly 111 winds the wires on the central line 109, the wound cable 108 is pulled out from the extrusion assembly 111, and the detection head 104 detects the winding direction of the cable 108.
When the cable 108 is wrapped, the wrapping direction is determined according to the wrapping direction detected by the detecting head 104, the wrapping direction is opposite to the cabling direction, a moving motor is started, the moving motor drives a gear one 213 to rotate, the gear one 213 moves on a gear ring 206, a sliding plate 208 is driven to rotate on a mounting shell 202 when the gear one 213 moves, the sliding plate 208 drives a wrapping wire wheel 205 to be wrapped on the cable 108, the sliding motor 210 drives the wrapping wire wheel 205 to rotate, the tension and the speed of the wrapping wire wheel 205 during wrapping are controlled, and proper tension and speed are kept during wrapping. An excessive tension may cause breakage or damage of the coating material, and an excessively small tension may cause relaxation of the coating, when the coating wire wheel 205 needs to be replaced, a linear motor on the clamping plate 209 is started, the clamping plate 209 releases the engagement with the coating wire wheel 205, a replacement electric cylinder is started, the replacement electric cylinder drives the moving plate 203 to move, the replacement electric motor is started, the replacement electric motor drives the rotating plate 204 to rotate, one end of the rotating plate 204 is aligned with the used coating wire wheel 205, the other end of the rotating plate 204 is aligned with the unused coating wire wheel 205, the replacement electric cylinder drives the moving plate 203 to move with the rotating plate 204, two ends of the rotating plate 204 are respectively inserted into two groups of coating wire wheels 205, then an electromagnet block on the rotating plate 204 is started, the rotating plate 204 is fixed with the two groups of coating wire wheels 205, the replacement electric cylinder drives the two groups of rotating plate 204 to move, when the moving plate 203 drives the two groups of coating wire wheels 205 to detach from the mounting frame 201 and the sliding motor 210, the replacement electric motor drives the two groups of coating wire wheels 205 to change positions, then the rotating plate 204 is reset by the replacement electric cylinder, the rotating plate 205 is inserted into the unused coating wire wheel 205, the rotating plate 205 is inserted into the rotating plate 205, the two groups of coating wire wheels are inserted into the rotating plate 205 is driven by the rotating plate 205, the two groups of coating wire wheels are driven by the sliding plate 205 is closed, the rotating plate 211 is then, the linear motor is driven by the rotating plate 211 is driven to rotate the rotating plate 211 to rotate, the two groups of the coating wire wheels are contacted with the supporting plate 205 is contacted with the supporting plate 212, and then, the linear motor is closed, and then the linear motor is contacted with the supporting plate 212, and then coated by the supporting wire wheels is contacted with the wire wheels, and then coated by the wire, and coated by the wire, the adjusting motor 215 drives the gear II 217 to rotate, the gear II 217 drives the attaching plate 214 to move on the rack 218, the attaching plate 214 drives the attaching wheel 216 to attach to the wrapping material, the attaching wheel 216 attaches to the cable line 108 by the wrapping material, then the moving motor is started, the sliding plate 208 is driven to rotate on the mounting shell 202 by the moving motor, the sliding plate 208 drives the wrapping wire wheel 205 to wind the cable line 108, the wrapping material is attached to the cable line 108 by the attaching plate 214, the wrapping material winds on the cable line 108 at the moment, the adjusting motor 215 is started and pulls the cable line 108, the adjusting motor 215 drives the attaching plate 214 to synchronously move with the cable line 108, mechanical obstruction caused by the movement of the attaching plate 214 to the sliding plate 208 is avoided, after the wrapping material winds on the cable line 108, the attaching cylinder 211 and the adjusting motor 215 are started to reset the attaching plate 214, the wrapping wire wheel 205 is automatically replaced, and the wrapping wire wheel 205 is automatically wound on the cable line 108.
The present invention is not limited to the above-described embodiments, and various modifications are possible within the scope of the present invention without inventive labor, as those skilled in the art will recognize from the above-described concepts.
Claims (5)
1. Winding device for cable production, comprising a winding assembly (1), said winding assembly (1) comprising a base (101), characterized in that: the novel packaging machine is characterized in that an extrusion assembly (111) and a packaging assembly (2) are arranged on the base (101), the packaging assembly (2) comprises a mounting shell (202) arranged on the base (101), a sliding plate (208) is arranged in the mounting shell (202) in a sliding mode, a first packaging wire wheel (205) is detachably arranged on the sliding plate (208), a replacement mechanism is arranged at the upper end of the mounting shell (202), the replacement mechanism comprises a rotating plate (204), the rotating plate (204) is used for replacing the first packaging wire wheel (205), a laminating mechanism is arranged on the side edge of the mounting shell (202), the laminating mechanism comprises a laminating plate (214), and a packaging material belt is laminated on a cable wire (108) through the laminating plate (214).
The replacing mechanism comprises a moving plate (203) which is slidably arranged on a mounting shell (202), the rotating plate (204) is rotatably arranged on the moving plate (203), both ends of the rotating plate (204) are provided with electromagnet blocks, the mounting shell (202) is rotatably provided with a mounting frame (201), a plurality of groups of coating wire wheels II (205) are detachably arranged on the mounting frame (201), and the rotating plate (204) is fixed with the coating wire wheels II (205) through the electromagnet blocks;
a gear ring (206) is arranged in the mounting shell (202), a sliding motor (210) and a first gear (213) are arranged on the sliding plate (208), the first gear (213) is meshed with the gear ring (206), and an output shaft of the sliding motor (210) is connected with a first cladding wire wheel (205) through a spline shaft;
two groups of clamping plates (209) are arranged on the sliding plate (208) in a sliding manner, and the two groups of clamping plates (209) are rotationally connected with the first cladding wire wheel (205);
one end of the first coated wire wheel (205) is provided with a spline groove, and the other end of the first coated wire wheel (205) is provided with a magnet block.
2. A winding device for cable production according to claim 1, characterized in that: the winding assembly (1) comprises a rotating disc (105) rotatably mounted on the base (101), a plurality of groups of rotating wheels (106) and discharge holes (107) are formed in the rotating disc (105), the rotating wheels (106) are used for placing wires, and the wires on the rotating wheels (106) penetrate through the discharge holes (107) and then enter the extrusion assembly (111).
3. A winding device for cable production according to claim 2, characterized in that: the novel rotary disc clamp is characterized in that two groups of clamping rods (102) are arranged on the base (101) in a sliding mode, springs (103) are arranged between the clamping rods (102) and the base (101), extrusion wheels (110) are rotatably arranged on the clamping rods (102), a center line (109) is arranged between the two groups of extrusion wheels (110), and the center line (109) slides in the rotary disc (105).
4. A winding device for cable production according to claim 1, characterized in that: the extrusion assembly (111) is provided with a detection head (104), and the detection head (104) detects the winding direction of the lead on the cable wire (108).
5. A winding device for cable production according to claim 1, characterized in that: laminating mechanism including installing fixed block (207) inside installation shell (202), fixed block (207) on be provided with laminating jar (211), the expansion end of laminating jar (211) be provided with backup pad (212), backup pad (212) on slide and be provided with laminating board (214), laminating board (214) on be provided with laminating wheel (216) and accommodate motor (215), the output shaft of accommodate motor (215) on be provided with gear two (217), backup pad (212) inside be provided with rack (218), rack (218) and gear two (217) meshing, laminating wheel (216) intermittent type with around the laminating of lapping material area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310671043.1A CN116705429B (en) | 2023-06-08 | 2023-06-08 | Winding device for cable production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310671043.1A CN116705429B (en) | 2023-06-08 | 2023-06-08 | Winding device for cable production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116705429A CN116705429A (en) | 2023-09-05 |
| CN116705429B true CN116705429B (en) | 2023-12-05 |
Family
ID=87830681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310671043.1A Active CN116705429B (en) | 2023-06-08 | 2023-06-08 | Winding device for cable production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116705429B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118335429B (en) * | 2024-05-14 | 2024-11-01 | 江苏泰利电缆有限公司 | High-toughness halogen-free low-smoke flame-retardant power cable and manufacturing method thereof |
| CN119296887A (en) * | 2024-12-09 | 2025-01-10 | 广东坚宝电缆有限公司 | Preparation process of low-smoke halogen-free heat-resistant environment-friendly medium-voltage cable |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12027283B2 (en) * | 2021-01-05 | 2024-07-02 | Shenzhen Superlink Technology Co., Ltd. | Batching system for producing special cables |
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2023
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| Publication number | Publication date |
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| CN116705429A (en) | 2023-09-05 |
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Application publication date: 20230905 Assignee: ANBULEILA YANGZHOU NEW ENERGY TECHNOLOGY CO.,LTD. Assignor: YANGZHOU RONGXING ELECTRIC Co.,Ltd. Contract record no.: X2024980008216 Denomination of invention: A winding device for cable production Granted publication date: 20231205 License type: Common License Record date: 20240627 |