CN207361205U - A kind of automatic winding inserter - Google Patents

A kind of automatic winding inserter Download PDF

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Publication number
CN207361205U
CN207361205U CN201720283205.4U CN201720283205U CN207361205U CN 207361205 U CN207361205 U CN 207361205U CN 201720283205 U CN201720283205 U CN 201720283205U CN 207361205 U CN207361205 U CN 207361205U
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CN
China
Prior art keywords
mosaic
loading plate
automatic
plate
automatic winding
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Expired - Fee Related
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CN201720283205.4U
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Chinese (zh)
Inventor
晏良俊
朱琥
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Wuhan Institute of Technology
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Wuhan Institute of Technology
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Priority to CN201720283205.4U priority Critical patent/CN207361205U/en
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Publication of CN207361205U publication Critical patent/CN207361205U/en
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Abstract

It the utility model is related to a kind of automatic winding inserter,Including rack and downline module,The downline module includes loading plate and the mosaic being laid on loading plate,The automatic winding inserter further includes the auxiliary transport mechanism for downline module to be transmitted,For the automatic collecting mechanism of mosaic for being transmitted to mosaic and being accommodated to it and the automatic putting mechanism for that will load on board placing to trolley,The auxiliary transport mechanism,The automatic collecting mechanism of mosaic and automatic putting mechanism are sequentially connected,It is used for transmitting downline module by the way that auxiliary transport mechanism is embedded in mosaic production line,It will be transported again by the automatic collecting mechanism of mosaic under the mosaic automatic scraping on loading plate and by mosaic transport mechanism,Most mosaic is collected into mosaic vessel at last,Board placing is loaded in trolley,Whole process is participated in without manpower in the environment of high temperature high dust,And save human resources,Production efficiency has obtained good raising.

Description

A kind of automatic winding inserter
Technical field
Production line automation apparatus field is the utility model is related to, more particularly, to a kind of automatic winding inserter.
Background technology
Automatic coil inserting apparatus is the indispensable equipment of automatic production line, particularly the more severe occasion of environment.It is existing Have in technology, structural glass delineates the blockage glass (mosaic) into various sizes by diamond tool, is then laid in one On block ceramic wafer, these loading plates for being paved with mosaic enter high temperature furnace with assembly line, and the overlap corner angle of mosaic are heated to fit When temperature (general 500~600 °) after, overlap corner angle are melted into the smooth seamed edge with small round corner, then go out with loading plate Stove, worker stand in high temperature furnace exit, the loading plate (tile mosaic above) come out of the stove are lifted down from production line, horse Sai Ke is poured into container, then loading plate is placed on trolley vertically.Although a degree of cooling is carried out, after coming out of the stove Loading plate and the temperature of mosaic also have 200 degree, the environment temperature of this station all reaches more than 35 ° in winter, and summer is just more Gao Liao, worker can not work in an environment of high temperature, and out rear positive and negative is all dust to ceramic wafer from high temperature furnace, Electric fan blows these dusts to fly upward everywhere, and therefore, this station is replaced manually necessary by automation equipment.
Utility model content
Technical problem to be solved in the utility model, which is to provide, a kind of can save manpower and improve production efficiency Automatic winding inserter.
The utility model is the technical scheme adopted is that a kind of automatic winding inserter, including rack and downline module, described Downline module includes loading plate and the mosaic being laid on loading plate, and the automatic winding inserter, which further includes, to be used for offline mould Auxiliary transport mechanism that block is organized into the array for prolonging assembly line direction and is transmitted to it, for being transmitted simultaneously to mosaic The automatic collecting mechanism of mosaic accommodated to it and the automatic putting mechanism for that will load on board placing to trolley, institute Auxiliary transport mechanism, the automatic collecting mechanism of mosaic and automatic putting mechanism is stated to be sequentially connected.
The auxiliary transport mechanism includes being arranged on two parallel V-belts above production line, drives two three The skin pulley that angle band is moved, the control motor for controlling V-belt movement travel, scrape mosaic from loading plate Scraping plate mechanism and the top panel mechanism that loading plate is jacked up to certain distance upwards, the scraper plate are connected and are used for scraping plate mechanism Mechanism includes scraper plate and is connected with scraper plate and is used for the manipulator for driving scraper plate to move back and forth.
The automatic collecting mechanism of mosaic include being used for transmitting the mosaic transport mechanism of mosaic that is scraped and For accommodating the mosaic holding mechanism of mosaic, the mosaic that the mosaic transport mechanism includes being used to transmit mosaic passes Band and the funnel mechanism for being equably taped against mosaic in mosaic holding mechanism are sent, the mosaic conveyer belt is set Below scraping plate mechanism, the funnel mechanism include by a hang plate be connected with mosaic conveyer belt wave funnel and The swing motor being connected by a linkage with waving funnel, the funnel that waves are made at the uniform velocity under the drive of swing motor Oscillating motion, the mosaic holding mechanism include being used to accommodate the vessel of mosaic and for control container body liter The vessel elevator structure of drop.
The loading plate automatic putting mechanism includes loading plate displacement manipulator, the transmission loading for being shifted loading plate The loading plate conveyer belt of plate, for overturning loading plate make the upright switching mechanism of loading plate, for carrying upright loading plate Trolley and the trolley shift mechanism for driving trolley to move back and forth.
The beneficial effects of the utility model are:It is used for by the way that auxiliary transport mechanism is embedded in mosaic production line Downline module is transmitted, then by the automatic collecting mechanism of mosaic and the cooperation of auxiliary transport mechanism, by the mosaic on loading plate Transported under automatic scraping and by mosaic transport mechanism, most mosaic is collected into mosaic vessel at last, loading plate Put in trolley, whole process is participated in without manpower in the environment of high temperature high dust, and saves human resources, production efficiency Good raising is obtained.
As priority, baffle is provided with V-belt one end, the stroke that control motor work is inlaid with the baffle is opened Close, the travel switch can be triggered when the downline module reaches the location of baffle, by setting baffle come to offline The movement travel of module is controlled, when first downline module arrival baffle position in downline module array, at this time Travel switch can be triggered, and aid in the motor of transport mechanism to control V-belt stop motion at this time.
As priority, two V-belts of the auxiliary transport mechanism are higher than assembly line 5mm~10mm, are so flowed by production The loading plate that waterline is sent can be effectively transitioned in auxiliary transport mechanism.
As priority, the vessel elevator structure includes guide rail, the spring being applied in guide rail, interlocks simultaneously with spring one end For support container body lifter plate and interlock with the spring other end and be used to carrying out spacing lifter plate to lifter plate keeping off Plate, the vessel elevator structure can be lifted with the weight of the mosaic in vessel, so as to keep mosaic from shaking Pendulum funnel falls into the drop in vessel in suitable height, and it is damaged because of mutually hitting to avoid high temperature mosaic.
As priority, the loading plate displacement manipulator is to utilize sucker or fixture by loading plate from auxiliary transport mechanism Fill on one of ceramic wafer conveyer belt, loading plate caught using sucker or fixture, can prevent due to load plate surface it is smooth and There is the phenomenon that drops.
As priority, the distance between the mosaic conveyer belt below the scraping plate mechanism and scraping plate mechanism are h, it is described away from Meet 0 < h≤30mm from h, be so in order to which the drop between scraping plate mechanism and mosaic conveyer belt is set suitable distance Length, mutual collision and friction between such mosaic and between mosaic and conveyer belt can reduce.
As priority, the loading plate automatic putting mechanism further includes the bullet of a mutual jam-packed of the loading plate made on trolley The spacing clamping device of property, which can ensure not having small gap between each packaged support plate, if once occurred micro- Small―gap suture, the gap will amplify to avalanche type, and can not just prevent loading plate in trolley again quickly.
As priority, the switching mechanism position of the loading plate automatic putting mechanism is provided with a photoelectric sensor, When loading plate reaches switching mechanism position, the photoelectric sensor of the position can be triggered at this time, and photoelectric sensor sends signal So that rotating mechanism to loading plate rotate uprightly.
As priority, the loading plate can be ceramic wafer, because not fearing high temperature using ceramic wafer, and will not scratch The appearance of mosaic.
Another technical problem to be solved in the utility model is:A kind of saving manpower of offer, production are efficient automatic Winding inserter control method.
Brief description of the drawings
Fig. 1 is a kind of general assembly structure diagram of automatic winding inserter of the utility model;
Fig. 2 is the structure diagram of the loading plate automatic putting mechanism of the utility model;
Fig. 3 is the structural scheme of mechanism of the mosaic collecting mechanism of the utility model;
Fig. 4 is the structure diagram of the auxiliary transport mechanism of the utility model;
As shown in the figure:1st, total rack;2nd, transport mechanism rack is aided in;3rd, mosaic conveyer belt;4th, drive chain;6th, scraper plate Mechanism;7th, funnel is waved;8th, hang plate;9th, linkage;10th, spring;11st, lifter plate baffle;12nd, vessel;13rd, lift Plate;14th, loading plate;15th, switching mechanism;16th, tumble cylinder;17th, trolley;18th, elastic spacing clamps device;19th, trolley shifts Mechanism;20th, trolley displacement track;21st, loading plate conveyer belt;22nd, swing motor;23rd, V-belt;24th, downline module;25th, push up Trigger structure;26th, baffle;27th, skin pulley.
Embodiment
Referring to the drawings and embodiment is combined to further describe utility model, to make those skilled in the art It can implement according to this with reference to specification word, scope of protection of the utility model is not limited to the embodiment.
The utility model the technical scheme adopted is that a kind of automatic winding inserter, as shown in Figure 1, including total rack 1 and Downline module 24, the downline module 24 include loading plate 14 and the mosaic that is laid on loading plate 14, it is described it is automatic under Line machine is further included for downline module 24 to be organized into the auxiliary conveyer for prolonging the array in assembly line direction and being transmitted to it Structure, the automatic collecting mechanism of the mosaic for being transmitted to mosaic and being accommodated to it and for loading plate 14 to be put The automatic putting mechanism being put on trolley 17, auxiliary transport mechanism, the automatic collecting mechanism of mosaic and the automatic ordering machine Structure is sequentially connected.
The auxiliary transport mechanism includes aiding in transport mechanism rack 2, two be arranged on above production line parallel V-belt 23, drive two V-belts 23 moved skin pulley 27, the control for controlling 23 movement travel of V-belt Motor, be connected by scraping plate mechanism 6 that mosaic is scraped from loading plate 14 and with scraping plate mechanism 6 and for by loading plate 14 to The upper top panel mechanism 25 for jacking up certain distance, the scraping plate mechanism 6 include scraper plate and are connected with scraper plate and are used to drive scraper plate The manipulator moved back and forth, the auxiliary transport mechanism further include one and are arranged on 23 both sides of V-belt for assembly line is sent Loading plate 14 carry out arrange queuing queueing mechanism, the queueing mechanism is arranged to a splayed configuration opening, when on assembly line Loading plate 14 be a very neat row when high temperature is come out of the stove, on assembly line move certain distance after, can rotate naturally And offset, into the V-belt 23 of auxiliary transport mechanism after must be arranged, allow their proper alignments.
The automatic collecting mechanism of mosaic include being used for transmitting the mosaic transport mechanism of mosaic that is scraped and For accommodating the mosaic holding mechanism of mosaic, the mosaic that the mosaic transport mechanism includes being used to transmit mosaic passes Send band 3, the drive chain 4 for driving the movement of mosaic conveyer belt and accommodated for mosaic to be equably taped against to mosaic Funnel mechanism in mechanism, the mosaic conveyer belt 3 are arranged on the lower section of scraping plate mechanism 6, and the funnel mechanism includes passing through one What a hang plate 8 was connected with mosaic conveyer belt 3 wave funnel 7 and is connected by a linkage 9 with waving funnel 7 Swing motor, the funnel 7 that waves make at the uniform velocity oscillating motion under the drive of swing motor, and the mosaic holding mechanism includes For the vessel elevator structure for accommodating the vessel 12 of mosaic and being lifted for control container body 12.
The loading plate automatic putting mechanism includes loading plate displacement manipulator, the transmission dress for being shifted loading plate 14 The loading plate conveyer belt 21 of support plate 14, for overturn loading plate 14 make the upright switching mechanism 15 of loading plate 14, for drive turn over The tumble cylinder 16 that rotation mechanism is overturn, the trolley 17 for carrying upright loading plate 14, drive trolley 17 to move back and forth Trolley shift mechanism 19.
As priority, baffle 26 is provided with 23 one end of V-belt, control motor work is inlaid with the baffle 26 Travel switch, the travel switch can be touched when the loading plate 14 for being mounted with mosaic reaches the location of baffle 26 Hair.
As priority, two V-belts 23 of the auxiliary transport mechanism are higher than assembly line 5mm~10mm, so by producing The loading plate 14 that assembly line is sent can be effectively transitioned in auxiliary transport mechanism.
As priority, the vessel elevator structure include guide rail, be applied in guide rail spring 10, with 10 one end phase of spring Detain and be used for the lifter plate 13 of support container body 12 and interlock with 10 other end of spring and be used to limit lifter plate 13 The lifter plate baffle 11 of position, the vessel elevator structure can be lifted with the weight of the mosaic in vessel 12.
As priority, the loading plate displacement manipulator is to utilize sucker or fixture by loading plate from auxiliary transport mechanism Fill on one of ceramic wafer conveyer belt 21.
As priority, the distance between the mosaic conveyer belt 3 of the lower section of the scraping plate mechanism 6 and scraping plate mechanism 6 are h, institute State distance h and meet 0 < h≤30mm.
As priority, the loading plate automatic putting mechanism further includes 14 mutual jam-packed of the loading plate made on trolley Elastic spacing clamps device 18.
As priority, 15 position of switching mechanism of the loading plate automatic putting mechanism is provided with a photoelectric sensing Device.
Utility model works principle:Step is:
(1), each downline module 24 is transitioned into from production line in auxiliary transport mechanism successively, aids in conveyer The downline module 24 reached in auxiliary transport mechanism is organized into by structure prolongs the neat row of horizontal direction;
(2), the control motor control skin pulley 27 of transport mechanism is aided in rotate and drive V-belt 23 to move, V-belt 23 Run duration t1 makes a downline module 24 just arrive at 26 present position of baffle, when a downline module 24 arrives at the institute of baffle 26 When locating position, travel switch is triggered at this time, aids in the motor of transport mechanism to be stopped, and the time that the motor stops is T2, in the time t2 that motor stops, the scraper plate of scraping plate mechanism 6 moves in one direction under the action of manipulator, at the same time will Mosaic on loading plate 14 scrapes, and mosaic drops on mosaic conveyer belt 3 and enters step (3), then top panel mechanism Loading plate 14 is jacked up certain distance by 25 upwards, and scraping plate mechanism 6 moves in the opposite direction again pushes loading plate 14 to loading plate transmission Band 21 simultaneously enters step (4), starts to start after control motor dwell time t2, next downline module 24 performs step (2);
(3), mosaic falls on mosaic conveyer belt 3 and is entered along mosaic conveyer belt 3 by a hang plate 8 Funnel 7 is waved, funnel 7 is waved and is connected by linkage 9 with swing motor 22, in this way, mosaic can be with by waving funnel 7 Equably tile in the vessel 12 being placed on lifter plate 13, the lifter plate 13 is with mosaic in vessel 12 Weight and slide up and down along guide rail so that the height on 12 surface of holding container body is constant, what such mosaic declined Drop also remains unchanged;
(4), loading plate 14 is shifted manipulator by loading plate and is transferred to using sucker or fixture from auxiliary transport mechanism On loading plate conveyer belt 21, loading plate 14 is moved with loading plate conveyer belt 21, when moving to loading plate automatic putting mechanism During 15 position of switching mechanism, loading plate 14 triggers the photoelectric sensor of the position, and photoelectric sensor sends signal at this time To switching mechanism 15, switching mechanism 15, which is rotated by 90 °, erects loading plate 14, and then trolley shift mechanism 19 is moved along trolley Trolley 17 is moved the distance of packaged 14 thickness of support plate by position track 20, and loading plate 14 is uprightly placed into trolley 17 at this time, this When elastic spacing clamp device 18 and moved to the direction that loading plate 14 is put and carry out jam-packed loading plate 14.

Claims (11)

  1. A kind of 1. automatic winding inserter, it is characterised in that:Including total rack (1) and downline module (24), the downline module (24) loading plate (14) and the mosaic being laid on loading plate (14) are included, the automatic winding inserter is further included for by under Auxiliary transport mechanism that wire module (24) is organized into the array for prolonging assembly line direction and is transmitted to it, for mosaic into Row transmits and the automatic collecting mechanism of mosaic that is accommodated to it and for loading plate (14) to be put trolley (17) Automatic putting mechanism, the auxiliary transport mechanism, the automatic collecting mechanism of mosaic and automatic putting mechanism are sequentially connected.
  2. A kind of 2. automatic winding inserter according to claim 1, it is characterised in that:The auxiliary transport mechanism includes auxiliary and passes Send the parallel V-belt (23) of mechanism rack (2), two be arranged on above production line, drive two V-belts (23) into The skin pulley (27) of row movement, the control motor for controlling V-belt (23) movement travel, by mosaic from loading plate (14) On the scraping plate mechanism (6) that scrapes and be connected with scraping plate mechanism (6) and the top panel mechanism for loading plate (14) to be jacked up upwards (25), the scraping plate mechanism (6) includes scraper plate and is connected with scraper plate and is used for the manipulator for driving scraper plate to move back and forth, described It is whole that auxiliary transport mechanism further includes loading plate (14) progress for being arranged on V-belt (23) both sides for assembly line is sent Manage the queueing mechanism being lined up.
  3. A kind of 3. automatic winding inserter according to claim 1, it is characterised in that:The automatic collecting mechanism of mosaic includes The mosaic transport mechanism for the mosaic being scraped for transmission and the mosaic holding mechanism for accommodating mosaic, it is described Mosaic transport mechanism include be used for transmit mosaic mosaic conveyer belt (3), for drive mosaic conveyer belt move Drive chain (4) and the funnel mechanism for being equably taped against mosaic in mosaic holding mechanism, the mosaic pass Band (3) is sent to be arranged on below scraping plate mechanism (6), the funnel mechanism is included by a hang plate (8) and mosaic conveyer belt (3) it is connected to wave funnel (7) and the swing motor being connected by a linkage (9) with waving funnel (7), it is described to shake Pendulum funnel (7) makees at the uniform velocity oscillating motion under the drive of swing motor, and the mosaic holding mechanism includes being used to accommodate Marseille Gram vessel (12) and for control container body (12) lifting vessel elevator structure.
  4. A kind of 4. automatic winding inserter according to claim 1, it is characterised in that:The loading plate automatic putting mechanism includes The loading plate that loading plate (14) is shifted is shifted into manipulator, the loading plate conveyer belt (21) for transmitting loading plate (14), is used for Upset loading plate (14) makes the upright switching mechanism (15) of loading plate (14), the upset gas for driving switching mechanism to be overturn Cylinder (16), the trolley (17) for carrying upright loading plate (14), the trolley shift mechanism for driving trolley (17) to move back and forth (19)。
  5. A kind of 5. automatic winding inserter according to claim 2, it is characterised in that:V-belt (23) one end is provided with baffle (26), the travel switch of control motor work, the loading plate (14) for being mounted with mosaic are inlaid with the baffle (26) The travel switch can be triggered when reaching the location of baffle (26).
  6. A kind of 6. automatic winding inserter according to claim 5, it is characterised in that:Aid in two V-belts of transport mechanism (23) higher than on assembly line 5mm~10mm.
  7. A kind of 7. automatic winding inserter according to claim 3, it is characterised in that:The vessel elevator structure include guide rail, The spring (10) that is applied in guide rail, the lifter plate (13) for interlocking with spring (10) one end and being used for support container body (12) with And interlock with spring (10) other end and be used to carry out lifter plate (13) spacing lifter plate baffle (11), the container lifts Mechanism can be lifted with the weight of the mosaic in vessel (12).
  8. A kind of 8. automatic winding inserter according to claim 4, it is characterised in that:The loading plate displacement manipulator is to utilize Sucker or fixture fill loading plate on one of ceramic wafer conveyer belt (21) from auxiliary transport mechanism.
  9. A kind of 9. automatic winding inserter according to claim 2, it is characterised in that:Marseille below the scraping plate mechanism (6) The distance between gram conveyer belt (3) and scraping plate mechanism (6) are h, and the distance h meets 0 < h≤30mm.
  10. A kind of 10. automatic winding inserter according to claim 4, it is characterised in that:The loading plate automatic putting mechanism is also Elastic spacing including the mutual jam-packed of a loading plate (14) made on trolley (17) clamps device (18).
  11. A kind of 11. automatic winding inserter according to claim 4, it is characterised in that:The loading plate automatic putting mechanism Switching mechanism (15) position is provided with a photoelectric sensor.
CN201720283205.4U 2017-03-22 2017-03-22 A kind of automatic winding inserter Expired - Fee Related CN207361205U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720283205.4U CN207361205U (en) 2017-03-22 2017-03-22 A kind of automatic winding inserter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720283205.4U CN207361205U (en) 2017-03-22 2017-03-22 A kind of automatic winding inserter

Publications (1)

Publication Number Publication Date
CN207361205U true CN207361205U (en) 2018-05-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720283205.4U Expired - Fee Related CN207361205U (en) 2017-03-22 2017-03-22 A kind of automatic winding inserter

Country Status (1)

Country Link
CN (1) CN207361205U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106946012A (en) * 2017-03-22 2017-07-14 武汉工程大学 A kind of automatic winding inserter and its autocontrol method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106946012A (en) * 2017-03-22 2017-07-14 武汉工程大学 A kind of automatic winding inserter and its autocontrol method
CN106946012B (en) * 2017-03-22 2023-02-14 武汉工程大学 Automatic offline machine and automatic control method thereof

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Granted publication date: 20180515

Termination date: 20210322