CN207343776U - One kind automation foundry production line - Google Patents
One kind automation foundry production line Download PDFInfo
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- CN207343776U CN207343776U CN201721468523.4U CN201721468523U CN207343776U CN 207343776 U CN207343776 U CN 207343776U CN 201721468523 U CN201721468523 U CN 201721468523U CN 207343776 U CN207343776 U CN 207343776U
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- melting furnace
- foundry production
- oscillating feeder
- production line
- melting
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Abstract
The utility model belongs to casting automatic producing technology field, there is provided one kind automation foundry production line, including material pond, filler device, melting station, circulation feeding device and mold station；Filler device includes adsorption magnet and oscillating feeder, and adsorption magnet is slideably positioned between material pond and oscillating feeder, and oscillating feeder is connected with material pond by adsorption magnet；Melting station includes the melting furnace being correspondingly arranged with oscillating feeder, and melting furnace is connected with oscillating feeder；Circulation feeding device includes ring seal slide and some ladle being slideably positioned on ring seal slide, and melting furnace is connected by ring seal slide and ladle with mold station；Mold station includes conveyer belt and is correspondingly arranged in the moulding area set gradually on conveyer belt and casting area, casting area with ring seal slide.The utility model improves the degree of automation of Foundry Production, and it is slow to accelerate the operation beat of foundry production line, improves the production efficiency of Foundry Production.
Description
Technical field
It the utility model is related to casting automatic producing technology field, more particularly to a kind of automation foundry production line.
Background technology
Casting is that the mankind are grasped than a kind of metal heat processing technique earlier, and casting is to be cast to liquid metals and part
In the casting cavity that shape is adapted, after its cooled and solidified, to obtain the method for part or blank.Mostly it was originally by casting material matter
Solid-state but the metal for being heated to liquid, and the material of mold can be that sand, metal are even ceramic.
At present, foundry engieering generally uses manual production casting, and the production efficiency of its production model is relatively low, recruitment number
It is more, labor intensity is big；The production casting of casting only has a small number of enterprises to be produced using mechanical production line, and casting of the prior art
Production line is made, after metal adsorption is melted, will be delivered to more using adsorption magnet in material pond in melting furnace, carry out melting to liquid
State metal, but manual control filler into melting furnace is still needed to, severe operational environment, there are some potential safety problems, and after thawing
Liquid metal need to be poured out out of melting furnace after, again control adsorption magnet filler into stove, packing efficiency is low, can not realize
The accurate control of amount of filler, in addition, the liquid metal in melting furnace is realized and is cast the conveying between station by ladle, but
The present inventor has found in actual use, the conveying of liquid metal is realized by the reciprocal transportation of ladle, it is impossible to realize liquid
The pipeline-type self-feeding of state metal, and it is cumbersome, transfer efficiency still has much room for improvement.
Therefore, a kind of new automation foundry production line is developed, not only with urgent researching value, it may have good
Economic benefit and commercial application potentiality, this is exactly where the power that the utility model is accomplished and basis.
Utility model content
The defects of in order to overcome the prior art as indicated above, the present inventor has made intensive studies this, is paying
After a large amount of creative works, so as to complete the utility model.
Specifically, technical problem to be solved in the utility model is：A kind of automation foundry production line is provided, to carry
The degree of automation of high Foundry Production, solves the problems, such as that operation beat is slow in foundry production line, casting production efficiency is low.
In order to solve the above technical problems, the technical solution of the utility model is：
One kind automation foundry production line, including material pond, filler device, melting station, circulation feeding device and mouldman
Position；
The material pond is equipped with some, and some evenly distributed settings of the material pond；
The filler device includes adsorption magnet and oscillating feeder, the adsorption magnet be slideably positioned in the material pond and
Between the oscillating feeder, and the oscillating feeder is connected with the material pond by the adsorption magnet；
The melting station includes the melting furnace being correspondingly arranged with the oscillating feeder, and the melting furnace shakes with described
Dynamic batcher is connected；
The circulation feeding device includes ring seal slide and is slideably positioned in some on the ring seal slide
Ladle, the melting furnace are connected by the ring seal slide and the ladle with the mold station；
The mold station includes conveyer belt and in the moulding area set gradually on the conveyer belt and casting area, described
Casting area is correspondingly arranged with the ring seal slide.
As an improvement technical solution, the oscillating feeder includes rack, the rack be equipped with a hopper with
And the dish plate in the rack is installed on by elastic original paper, it is provided with what is be sequentially connected with driving motor on the dish plate
Cam mechanism, and the both ends of the dish plate are connected with the discharge port of the hopper and the feed inlet of the melting furnace respectively.
As a kind of further improved technical solution, the dish plate is equipped with an angle of inclination, and the dish plate edge
It is in progressively lower setting towards the direction of the melting furnace.
As an improvement technical solution, the melting furnace includes furnace body and the bell that is adapted with the furnace body, institute
State bell and be communicated with dust sucting pipeline.
As a kind of further improved technical solution, the bell includes the housing connected with the dust sucting pipeline, institute
State housing and cover board is installed close to the side of the furnace body, the ring that supply stream passes through is offered between the cover board and the housing
Shape gap, and the dust sucting pipeline passes through the annular gap and the connects with the internal cavities of the furnace body.
As a kind of further improved technical solution, some connecting rods are equipped between the cover board and the housing, it is some
The connecting rod in the evenly distributed setting in the periphery of the cover board, and the both ends of the connecting rod respectively with the housing and the cover board
It is fixedly connected.
After employing above-mentioned technical proposal, the beneficial effects of the utility model are：
One kind automation foundry production line, including material pond, filler device, melting station, circulation feeding device and mouldman
Position；Material pond is equipped with some, and the evenly distributed setting of some material ponds；Filler device includes adsorption magnet and oscillating feeder, absorption
Magnet is slideably positioned between material pond and oscillating feeder, and oscillating feeder is connected with material pond by adsorption magnet；Melt work
Position includes the melting furnace being correspondingly arranged with oscillating feeder, and melting furnace is connected with oscillating feeder；Circulation feeding device includes
Ring seal slide and some ladle being slideably positioned on ring seal slide, melting furnace pass through ring seal slide and iron
Water bag is connected with mold station；Mold station includes conveyer belt and in the moulding area set gradually on conveyer belt and casting area,
Casting area is correspondingly arranged with ring seal slide.Improved based on more than, when the utility model is used, adsorbing magnetic by controlling
Iron, realizes the reciprocal feeding from material pond to oscillating feeder, then realizes the accurate filler to melting furnace, phase by oscillating feeder
More traditional direct filler mode by controlling adsorption magnet filler into melting furnace, can realize the accurate control of amount of filler
System, and accurate filler in real time can be carried out according to demand, meanwhile, it is not required to artificial progress and closely manipulates, improves work
Environment, improves the security of mold raw material melting；Liquid metal after melting, is realized by ring seal slideway and ladle
To the circulation conveying of casting area, traditional reciprocal transportation mode is compared, accelerates the operation beat of foundry production line, work efficiency
Greatly improve；The moulding area set by conveyer belt and casting area, realize product-forming, casting and conveying and are cooled to lower road work
The integral streamlined production of sequence, production efficiency are high；Based on the procedure foundry production line, integral automated control is easy to implement,
Realize filler, melting, feeding and the pipelining operation of moulding casting, compare traditional each technological process division of labor and carry out, cooperate with
The mode of production of production, improves the degree of automation of Foundry Production, and casting production efficiency effectively improves.
Oscillating feeder includes rack, and rack is equipped with a hopper and the feed being installed on by elastic original paper in rack
Plate, the cam mechanism being sequentially connected with driving motor, and the discharging with hopper respectively of the both ends of dish plate are provided with dish plate
Mouth is connected with the feed inlet of melting furnace.Improved based on more than, the oscillating feeder being equipped with, when being operated to melting furnace filler, material
The function of stock storing can be achieved in bucket, and can stock up storing into hopper at any time according to demand, and from melting situation in melting furnace
Limitation, dish plate, which is realized, treats the vibrating transportation of fused raw material and accurate filler, and controllable degree is high, for realize filler operation from
Dynamicization control provides reliable guarantee.
Dish plate is equipped with an angle of inclination, and dish plate is in progressively lower setting along towards the direction of melting furnace.Change based on more than
Into the dish plate in progressively lower setting being equipped with, is easy to implement the conveying for treating fused materials and the filler operation into melting furnace.
Melting furnace includes furnace body and the bell being adapted with furnace body, and bell is communicated with dust sucting pipeline, and bell includes and dust suction
The housing of pipeline connection, housing are provided with cover board close to the side of furnace body, offer what supply stream passed through between cover board and housing
Annular gap, and dust sucting pipeline passes through annular gap and the connects with the internal cavities of furnace body.Improved based on more than, the bell being equipped with
Structure, while ensuring to treat fused materials efficient melting, can to the flue dust that is produced in melting process and pernicious gas into
Row collection is handled, clean environment firendly, and the directly discharge such as the flue dust for avoiding producing in melting process, exhaust gas pollutes phenomenon to environment
Generation, while to ensure that good Foundry Production environment provides guarantee.
In conclusion the utility model improves the degree of automation of Foundry Production, the operation of foundry production line is accelerated
Beat is slow, improves the production efficiency of Foundry Production, meets use demand of the people to Foundry Production.
Brief description of the drawings
, below will be right in order to illustrate more clearly of the utility model embodiment or technical solution of the prior art
Embodiment or attached drawing needed to be used in the description of the prior art are briefly described.In all of the figs, it is similar
Element or part are generally identified by similar reference numeral.In attached drawing, each element or part might not be according to actual ratios
Draw.
Fig. 1 is the structure diagram of the utility model；
Fig. 2 is the part-structure schematic diagram of the utility model filler device；
Fig. 3 is the structure diagram that the utility model melts station；
Fig. 4 is the structure diagram of the utility model bell；
Reference numeral：1- material ponds；2- filler devices；21- oscillating feeders；211- racks；212- hoppers；213- elasticity is former
Part；214- dish plates；215- drives motor；216- cam mechanisms；3- melts station；31- furnace bodies；32- bells；321- housings；
322- cover boards；323- annular gaps；324- connecting rods；4- circulation feeding devices；41- ring seal slides；42- ladle；5- is cast
Die worker position；51- conveyer belts；52- moulding area；53- casting areas；6- dust sucting pipelines.
Embodiment
The utility model is further illustrated with reference to specific embodiment.But the purposes of these exemplary embodiments
Only it is used for enumerating the utility model with purpose, any type of any limit not is formed to the real protection scope of the utility model
It is fixed, it is more non-that the scope of protection of the utility model is confined to this.
As shown in Figure 1, a kind of automation foundry production line, including material pond 1, filler device 2, melting station 3, circulation material conveying
Device 4 and mold station 5；Material pond 1 is equipped with some, and 1 evenly distributed setting of some material ponds, is used for realization putting by casting material material
Put.
Filler device 2 includes adsorption magnet and oscillating feeder 21, and adsorption magnet is slideably positioned in material pond 1 and vibrating feed
Between machine 21, and oscillating feeder 21 is connected with material pond 1 by adsorption magnet；In the present embodiment, adsorption magnet uses electromagnet,
Adsorption magnet can realize its reciprocating motion by the carriage being arranged between material pond 1 and oscillating feeder 21, be inhaled by controlling
Attached magnet realizes the absorption conveying for treating fused materials and blowing whether energization, so as to fulfill material pond 1 and oscillating feeder 21
Between material carry, due to the conventional technical means that adsorption magnet uses for Foundry Production in the prior art, led for this technology
Domain personnel are known together, therefore are not shown in the accompanying drawings, its operation principle and installation structure for conveying also do not repeat herein.
As shown in Fig. 2, oscillating feeder 21 includes rack 211, rack 211 is equipped with a hopper 212 and passes through elasticity
Original paper 213 is installed on the dish plate 214 in rack 211, and elastic original paper 213 can be selected compression spring, is provided with dish plate 214
The cam mechanism 216 being sequentially connected with driving motor 215, and the both ends of dish plate 214 are respectively with the discharge port of hopper 212 and melting
The feed inlet for melting stove is connected, and in the present embodiment, driving motor 215 is installed in rack 211, due to being installed on dish plate 214
Cam mechanism 216 be conventional technical means of the prior art, and therefore not to repeat here, in use, driving 215 work of motor
Make, so as to drive cam mechanism 216 to work, by equipped with cam mechanism 216 with elastic original paper 213, realize dish plate 214 in
Vibration in rack 211, and then realize the vibrating transportation for treating fused materials, realize the conveying for treating fused materials to easily facilitate
And the filler operation into melting furnace, dish plate 214 are equipped with an angle of inclination, and dish plate 214 is along the direction towards melting furnace
In progressively lower setting；The oscillating feeder 21 being equipped with, when being operated to melting furnace filler, hopper 212 can realize the work(of stock storing
Can, can stock up storing into hopper 212 at any time according to demand, and from the limitation of situation is melted in melting furnace, dish plate 214 is real
Now treat the vibrating transportation of fused raw material and accurate filler, controllable degree is high, to realize that the automated control of filler operation provides
Reliable guarantee.
As shown in Figure 3 and Figure 4, melting station 3 includes the melting furnace that is correspondingly arranged with oscillating feeder 21, and melting furnace with
Oscillating feeder 21 is connected, and melting furnace includes furnace body 31 and the bell 32 being adapted with furnace body 31, and bell 32 is communicated with sweep-up pipe
Road 6, bell 32 include the housing 321 connected with dust sucting pipeline 6, and housing 321 is provided with cover board 322 close to the side of furnace body 31,
The annular gap 323 that supply stream passes through is offered between cover board 322 and housing 321, and dust sucting pipeline 6 passes through annular gap 323
With the connects with the internal cavities of furnace body 31；Traditional melting furnace is compared, 32 structure of bell being equipped with, is ensuring to treat fused materials
While efficient melting, processing can be collected to the flue dust and pernicious gas produced in melting process, clean environment firendly, avoids
The directly discharge such as the flue dust that is produced in melting process, exhaust gas pollutes environment the generation of phenomenon, while good to ensure
Foundry Production environment provides guarantee.
In the present embodiment, to realize cover board 322 in the fixed installation on housing 321, and cause installation after cover board 322 with
The annular gap 323 that supply stream passes through is formed between housing 321, some connecting rods 324 are equipped between cover board 322 and housing 321, it is some
Connecting rod 324 is in the evenly distributed setting in the periphery of cover board 322, and the both ends of connecting rod 324 are fixed with housing 321 and cover board 322 respectively
Connection.
Circulation feeding device 4 includes ring seal slide 41 and some molten iron being slideably positioned on ring seal slide 41
Bag 42, melting furnace is connected by ring seal slide 41 and ladle 42 with mold station 5, and ladle 42 is slided by ring seal
Rail 41 is implemented in the shuttling movement on slide, when ladle 42 is moving to melting furnace position, liquid that melting furnace will melt
State metal is poured into ladle 42, when the ladle 42 for being loaded with liquid metal moves to mold station 5, ladle 42 according to
The casting to pattern is realized according to mold demand modeling, and after the completion of casting, ladle 42 is circulated again by ring seal slide 41
Move back at melting furnace, realize material feeding, so circulation, so as to fulfill the Effec-tive Function of mold technique.
Mold station 5 includes conveyer belt 51 and in the moulding area 52 and casting area 53 that are set gradually on conveyer belt 51, pours
Casting area 53 is correspondingly arranged with ring seal slide 41, certainly, mold station 5 can rationally be set according to mold demand, this implementation
In example, according to practical condition, melting furnace is equipped with four, and the corresponding mold station 5 of ring seal slide 41 is equipped with two, with
Realize the efficient and rational mounting arrangements of Foundry Production.
The automation foundry production line based on said structure, in use, by controlling adsorption magnet, is realized from material pond 1
Reciprocal feeding to oscillating feeder 21, then realize the accurate filler to melting furnace by oscillating feeder 21, compare traditional
Directly by controlling the filler mode of adsorption magnet filler into melting furnace, the accurately control, and can of amount of filler can be realized
Accurate filler in real time is carried out according to demand, meanwhile, it is not required to artificial progress and closely manipulates, improve working environment, improves
The security of mold raw material melting；Liquid metal after melting, is realized to casting by ring seal slideway and ladle 42
The circulation conveying in area 53, compares traditional reciprocal transportation mode, accelerates the operation beat of foundry production line, work efficiency is significantly
Improve；The moulding area 52 set by conveyer belt 51 and casting area 53, realize product-forming, casting and conveying and are cooled to lower road
The integral streamlined production of process, production efficiency are high；Based on the procedure foundry production line, one automation control is easy to implement
System, realizes filler, melting, feeding and the pipelining operation of moulding casting, compares traditional each technological process division of labor and carries out, assists
The mode of production of same production, improves the degree of automation of Foundry Production, and casting production efficiency effectively improves.
It should be appreciated that the purposes of these embodiments is merely to illustrate the utility model and is not intended to limitation the utility model
Protection domain.In addition, it should also be understood that, after the technology contents of the utility model have been read, those skilled in the art can be right
The utility model makees various change, modification and/or variation, all these equivalent forms equally fall within right appended by the application will
Ask within the protection domain that book limited.
Claims (6)
1. one kind automation foundry production line, it is characterised in that：Including material pond, filler device, melting station, circulation feeding device
With mold station；
The material pond is equipped with some, and some evenly distributed settings of the material pond；
The filler device includes adsorption magnet and oscillating feeder, and the adsorption magnet is slideably positioned in the material pond and described
Between oscillating feeder, and the oscillating feeder is connected with the material pond by the adsorption magnet；
The melting station includes the melting furnace that is correspondingly arranged with the oscillating feeder, and the melting furnace with it is described vibrate to
Material machine is connected；
The circulation feeding device includes ring seal slide and some molten iron being slideably positioned on the ring seal slide
Bag, the melting furnace are connected by the ring seal slide and the ladle with the mold station；
The mold station includes conveyer belt and in the moulding area set gradually on the conveyer belt and casting area, the casting
Area is correspondingly arranged with the ring seal slide.
A kind of 2. automation foundry production line according to claim 1, it is characterised in that：The oscillating feeder includes machine
Frame, the rack is equipped with a hopper and is installed on the dish plate in the rack by elastic original paper, on the dish plate
The cam mechanism being sequentially connected with driving motor is installed, and the both ends of the dish plate respectively with the discharge port of the hopper and
The feed inlet of the melting furnace is connected.
A kind of 3. automation foundry production line according to claim 2, it is characterised in that：The dish plate is equipped with one and tilts
Angle, and the dish plate is in progressively lower setting along towards the direction of the melting furnace.
A kind of 4. automation foundry production line according to claim 1, it is characterised in that：The melting furnace include furnace body and
The bell being adapted with the furnace body, the bell are communicated with dust sucting pipeline.
A kind of 5. automation foundry production line according to claim 4, it is characterised in that：The bell includes and the suction
The housing of dirt pipeline connection, the housing is provided with cover board close to the side of the furnace body, between the cover board and the housing
The annular gap that supply stream passes through is offered, and the dust sucting pipeline passes through the annular gap and the internal cavities of the furnace body
Connection.
A kind of 6. automation foundry production line according to claim 5, it is characterised in that：The cover board and the housing it
Between be equipped with some connecting rods, some connecting rods are in the evenly distributed setting in the periphery of the cover board, and the both ends difference of the connecting rod
It is fixedly connected with the housing and the cover board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721468523.4U CN207343776U (en) | 2017-11-06 | 2017-11-06 | One kind automation foundry production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721468523.4U CN207343776U (en) | 2017-11-06 | 2017-11-06 | One kind automation foundry production line |
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| Publication Number | Publication Date |
|---|---|
| CN207343776U true CN207343776U (en) | 2018-05-11 |
Family
ID=62353883
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721468523.4U Active CN207343776U (en) | 2017-11-06 | 2017-11-06 | One kind automation foundry production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN207343776U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110328355A (en) * | 2019-07-31 | 2019-10-15 | 重庆市梁平区宏富贵农机设备制造有限公司 | Semi-automation casting molten iron feed system |
-
2017
- 2017-11-06 CN CN201721468523.4U patent/CN207343776U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110328355A (en) * | 2019-07-31 | 2019-10-15 | 重庆市梁平区宏富贵农机设备制造有限公司 | Semi-automation casting molten iron feed system |
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