CN207293077U - A kind of hopper dredging system - Google Patents
A kind of hopper dredging system Download PDFInfo
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- CN207293077U CN207293077U CN201721265998.3U CN201721265998U CN207293077U CN 207293077 U CN207293077 U CN 207293077U CN 201721265998 U CN201721265998 U CN 201721265998U CN 207293077 U CN207293077 U CN 207293077U
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Abstract
Description
技术领域technical field
本发明涉及机械设备领域,尤其涉及一种料斗疏通系统。The invention relates to the field of mechanical equipment, in particular to a hopper dredging system.
背景技术Background technique
原煤料斗结拱一直是生产中常见且极难解决的老大难问题,长期以来在煤炭储运、燃煤发电厂、冶金等领域频繁出现,给正常生产和检修带来很大困难,也使得生产成本不断加大。料斗结堵是物料压实结拱而造成的,其主要原因:温度低,散装物料流动性差;物料露天存放、雨水和洒水喷淋使物料湿度加大易导致压实结拱;料斗的倒锥形结构,也是料斗结拱的可能性增加;料斗中结拱未能及时发现和处理,导致越压越实,难于处理等等原因。现有的疏通装置疏通效率低,在实际运行中仍常出现料斗结拱的现象。Arching of raw coal hoppers has always been a common and extremely difficult problem in production. Costs keep increasing. The clogging of the hopper is caused by the compaction and arching of materials. The main reasons are: low temperature and poor fluidity of bulk materials; open storage of materials, rain and water spraying increase the humidity of materials and easily lead to compaction and arching; the inverted cone of the hopper The shape structure also increases the possibility of arching in the hopper; the arching in the hopper cannot be detected and dealt with in time, resulting in more compaction and difficulty in handling. The dredging efficiency of the existing dredging device is low, and the phenomenon of hopper arching still often occurs in actual operation.
发明内容Contents of the invention
为解决现有技术中存在的问题,本发明提出一种料斗疏通系统,能够快速解决料斗结拱现象,避免原煤在料斗内结拱无法下料的情况。In order to solve the problems existing in the prior art, the present invention proposes a hopper dredging system, which can quickly solve the arching phenomenon of the hopper, and avoid the situation that raw coal arches in the hopper and cannot be unloaded.
为实现上述目的,本发明提出一种料斗疏通系统;包括料斗本体,安装在料斗本体仓壁内的动力疏通装置,安装在料斗本体下部的空气锤;所述料斗本体包括上料斗段和锥形料斗段,上料斗段与锥形料斗段配合连接;所述上料斗段包括圆形料斗或方形料斗;所述动力疏通装置安装在锥形料斗段的内壁处;所述空气锤安装在锥形料斗段仓壁的中下部。In order to achieve the above object, the present invention proposes a hopper dredging system; including a hopper body, a power dredging device installed in the wall of the hopper body, and an air hammer installed at the lower part of the hopper body; the hopper body includes an upper hopper section and a conical The hopper section, the upper hopper section is connected with the conical hopper section; the upper hopper section includes a circular hopper or a square hopper; the power dredging device is installed on the inner wall of the conical hopper section; the air hammer is installed on the conical hopper section. The middle and lower part of the hopper wall.
所述动力疏通装置包括二个对称设置在锥形料斗段仓壁内的疏通装置。The power dredging device includes two dredging devices arranged symmetrically in the wall of the conical hopper section.
所述动力疏通装置包括液压缸、拉杆和刮板;所述拉杆通过连接件与液压缸相连并由液压缸带动往复移动;刮板匹配设置在拉杆上。The power dredging device includes a hydraulic cylinder, a pull rod and a scraper; the pull rod is connected with the hydraulic cylinder through a connecting piece and is driven to reciprocate by the hydraulic cylinder; the scraper is matched and arranged on the pull rod.
所述液压缸位于锥形料斗段仓壁的中部位置,拉杆沿仓壁从上向下延伸一定的距离;拉杆由钢板拼焊形成,其截面形状为多边形。The hydraulic cylinder is located in the middle of the silo wall of the conical hopper section, and the pull rod extends from top to bottom along the silo wall for a certain distance; the pull rod is formed by tailor-welded steel plates, and its cross-sectional shape is polygonal.
在所述拉杆上设置有刮板安装孔,刮板穿过刮板安装孔固定于拉杆上。A scraper installation hole is arranged on the pull rod, and the scraper passes through the scraper installation hole and is fixed on the pull rod.
所述拉杆沿仓壁向下延伸至锥形料斗段的底部,且位于料仓底板的上部。The pull rod extends down the silo wall to the bottom of the conical hopper section and is located above the silo floor.
所述刮板一端与拉杆固定连接,另一端向料仓内延伸,且刮板垂直拉杆的表面设置。One end of the scraper is fixedly connected to the pull rod, and the other end extends into the silo, and the scraper is arranged perpendicular to the surface of the pull rod.
所述空气锤包括安装在锥形料斗段仓壁外侧垂直排列的空气锤一和安装在锥形料斗段仓壁外侧底部水平排列的空气锤二。The air hammer includes an air hammer 1 arranged vertically outside the conical hopper section wall and an air hammer 2 arranged horizontally at the bottom outside the conical hopper section silo wall.
所述空气锤一包括二个上下间隔排列的空气锤;所述空气锤二包括二个在同一水平线上间隔设置在的空气锤。The first air hammer includes two air hammers spaced up and down; the second air hammer includes two air hammers arranged at intervals on the same horizontal line.
所述空气锤一上下排列在同一直线上;所述空气锤二位于料仓侧壁的最底部,且对称设置。The air hammer 1 is arranged up and down on the same straight line; the air hammer 2 is located at the bottom of the side wall of the silo and arranged symmetrically.
有益效果:Beneficial effect:
通过设置安装在料斗本体仓壁内的动力疏通装置,安装在料斗本体下部的空气锤;在料斗本体的上方先通过动力疏通装置对料仓内可能易结拱的位置进行疏通,在料斗本体的下方再通过空气锤的震动进一步疏通可能结拱的位置,确保料仓下料均匀。By setting the power dredging device installed in the wall of the hopper body, the air hammer installed at the lower part of the hopper body; above the hopper body, first use the power dredging device to dredge the position in the silo that may be easily arched, and in the hopper body At the bottom, the vibration of the air hammer is used to further dredge the position that may be arched, so as to ensure that the material is evenly discharged from the silo.
附图说明Description of drawings
图1是本发明的原理结构示意图;Fig. 1 is a schematic structural diagram of the present invention;
图2是本发明的部分结构示意图。Fig. 2 is a partial structural diagram of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明提出一种料斗疏通系统;包括料斗本体1,安装在料斗本体1仓壁内的动力疏通装置2,安装在料斗本体1下部的空气锤;所述料斗本体1包括上料斗段11和锥形料斗段12,上料斗段11与锥形料斗段12配合连接;所述上料斗段11包括方形料斗或圆形料斗;所述动力疏通装置2安装在锥形料斗段12的内壁处;所述空气锤安装在锥形料斗段12仓壁的中下部。The present invention proposes a hopper dredging system; including a hopper body 1, a power dredging device 2 installed in the wall of the hopper body 1, and an air hammer installed at the lower part of the hopper body 1; the hopper body 1 includes an upper hopper section 11 and a cone shaped hopper section 12, the upper hopper section 11 is connected with the conical hopper section 12; the upper hopper section 11 includes a square hopper or a circular hopper; the power dredging device 2 is installed at the inner wall of the conical hopper section 12; The air hammer is installed in the middle and lower part of the conical hopper section 12 warehouse walls.
所述动力疏通装置2包括二个对称设置在锥形料斗段12仓壁内的疏通装置。The power dredging device 2 includes two dredging devices symmetrically arranged in the wall of the conical hopper section 12 .
所述动力疏通装置2包括液压缸21、拉杆22和刮板23;所述拉杆22通过连接件与液压缸21相连并由液压缸21带动往复移动;刮板23匹配设置在拉杆21上。The power dredging device 2 includes a hydraulic cylinder 21 , a pull rod 22 and a scraper 23 ; the pull rod 22 is connected to the hydraulic cylinder 21 through a connecting piece and driven to reciprocate by the hydraulic cylinder 21 ; the scraper 23 is matched on the pull rod 21 .
所述液压缸21位于锥形料斗段12仓壁的中部位置,拉杆22沿仓壁从上向下延伸一定的距离;拉杆22由钢板拼焊形成,其截面形状为多边形。The hydraulic cylinder 21 is located in the middle of the bin wall of the conical hopper section 12, and the tie rod 22 extends a certain distance from top to bottom along the bin wall; the tie rod 22 is formed by tailor welding of steel plates, and its cross-sectional shape is polygonal.
在所述拉杆22上设置有刮板安装孔,刮板23穿过刮板安装孔固定于拉杆22上。A scraper installation hole is provided on the pull rod 22 , and the scraper 23 passes through the scraper installation hole and is fixed on the pull rod 22 .
所述拉杆22沿仓壁向下延伸至锥形料斗段12的底部,且位于料仓底板的上部。The pull rod 22 extends downwards along the silo wall to the bottom of the conical hopper section 12 and is located on the upper part of the silo floor.
所述刮板23一端与拉杆22固定连接,另一端向料仓内延伸,且刮板23垂直拉杆22的表面设置。One end of the scraper 23 is fixedly connected to the tie rod 22 , and the other end extends into the silo, and the scraper 23 is arranged perpendicular to the surface of the tie rod 22 .
所述空气锤包括安装在锥形料斗段12仓壁外侧垂直排列的空气锤一3和安装在锥形料斗段12仓壁外侧底部水平排列的空气锤二4。The air hammer includes an air hammer one 3 arranged vertically outside the conical hopper section 12 and an air hammer two 4 arranged horizontally at the bottom outside the conical hopper section 12 silo wall.
所述空气锤一3包括二个上下间隔排列的空气锤;所述空气锤二4包括二个在同一水平线上间隔设置在的空气锤。The air hammer one 3 includes two air hammers arranged up and down at intervals; the air hammer two 4 includes two air hammers arranged at intervals on the same horizontal line.
所述空气锤一3上下排列在同一直线上;所述空气锤二4位于料仓侧壁的最底部,且对称设置。The first air hammer 3 is arranged up and down on the same straight line; the second air hammer 4 is located at the bottom of the side wall of the silo, and is arranged symmetrically.
动力疏通装置2的气缸21通过现有技术与外部设备连接,由外部设备提供动力。当原煤在料仓内时,在锥形料斗段12易发生结拱的现象,先通过设置在锥形料斗段12的动力疏通装置2,使拉杆22沿仓壁上下往复运动,确保料仓内不发生结拱现象,在料仓的下部的仓壁外,再同时设置空气锤,通过空气锤的击打,使原煤不易在锥形料斗段的最下部形成结拱。通过动力疏通装置2和空气锤相互结合,确保料仓内不会出现结拱现象,疏通效率高。The cylinder 21 of power dredging device 2 is connected with external equipment by prior art, is powered by external equipment. When the raw coal is in the silo, arching is prone to occur in the conical hopper section 12. First, the power dredging device 2 installed in the conical hopper section 12 is used to make the pull rod 22 reciprocate up and down along the silo wall to ensure There is no arching phenomenon, and an air hammer is installed outside the lower wall of the silo, and the impact of the air hammer makes it difficult for the raw coal to form an arch at the bottom of the conical hopper section. Through the combination of the power dredging device 2 and the air hammer, it is ensured that there will be no arching phenomenon in the silo, and the dredging efficiency is high.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
Claims (10)
- A kind of 1. hopper dredging system;It is characterized in that:Including hopper body, the power dredging in hopper body bulkhead Device, installed in the pneumatic hammer of hopper body lower part;The hopper body includes elevating hopper section and broach hopper section, elevating hopper section It is connected with broach hopper section;The elevating hopper section includes circular hopper or square hopper;The power dredger installation At the inner wall of broach hopper section;The pneumatic hammer is installed on the middle and lower part of broach hopper section bulkhead.
- 2. hopper dredging system according to claim 1;It is characterized in that:The power dredger includes two symmetrically The dredger being arranged in broach hopper section bulkhead.
- 3. hopper dredging system according to claim 2;It is characterized in that:The power dredger include hydraulic cylinder, Pull rod and scraper plate;The pull rod, which is connected with hydraulic cylinder by connector and is driven by hydraulic cylinder, to be moved back and forth;Scraper plate matching is set On pull rod.
- 4. hopper dredging system according to claim 3;It is characterized in that:The hydraulic cylinder is located at broach hopper section bulkhead Medium position, pull rod extends a certain distance from the top down along bulkhead;Pull rod is formed by steel plate butt welding, its cross sectional shape is more Side shape.
- 5. hopper dredging system according to claim 4;It is characterized in that:Scraper plate installation is provided with the pull rod Hole, scraper plate are fixed on pull rod through scraper plate mounting hole.
- 6. hopper dredging system according to claim 5;It is characterized in that:The pull rod extends downward into taper along bulkhead The bottom of hopper section, and positioned at the top of feed bin bottom plate.
- 7. hopper dredging system according to claim 6;It is characterized in that:Described scraper plate one end is fixedly connected with pull rod, The other end extends into feed bin, and the surface of scraper plate vertical ties is set.
- 8. hopper dredging system according to claim 1;It is characterized in that:The pneumatic hammer includes being installed on broach hopper Duan Cangbi outside verticals arrangement pneumatic hammer one and installed in the horizontally arranged pneumatic hammer two of broach hopper section bulkhead exterior bottom.
- 9. hopper dredging system according to claim 8;It is characterized in that:The pneumatic hammer one include two between the upper and lower every The pneumatic hammer of arrangement;The pneumatic hammer two includes two pneumatic hammers being disposed in the same horizontal line.
- 10. hopper dredging system according to claim 1;It is characterized in that:The pneumatic hammer one is arranged above and below same On straight line;The pneumatic hammer two is located at the bottommost of feed bin side wall, and is symmetrical arranged.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107628380A (en) * | 2017-09-29 | 2018-01-26 | 河南省中利工矿设备制造有限公司 | A kind of hopper dredging system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107628380A (en) * | 2017-09-29 | 2018-01-26 | 河南省中利工矿设备制造有限公司 | A kind of hopper dredging system |
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Denomination of utility model: A hopper dredge system Effective date of registration: 20201123 Granted publication date: 20180501 Pledgee: PUYANG XIANGYANG GARMENT Co.,Ltd. Pledgor: HENAN ZHONGLI MINING EQUIPMENT MANUFACTURING Co.,Ltd. Registration number: Y2020410000003 |
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Granted publication date: 20180501 Pledgee: PUYANG XIANGYANG GARMENT Co.,Ltd. Pledgor: HENAN ZHONGLI MINING EQUIPMENT MANUFACTURING Co.,Ltd. Registration number: Y2020410000003 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |