CN207263658U - Vision automatic checkout system - Google Patents
Vision automatic checkout system Download PDFInfo
- Publication number
- CN207263658U CN207263658U CN201720819445.1U CN201720819445U CN207263658U CN 207263658 U CN207263658 U CN 207263658U CN 201720819445 U CN201720819445 U CN 201720819445U CN 207263658 U CN207263658 U CN 207263658U
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- camera
- jacking
- detection
- device body
- checkout system
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Abstract
Automated machine equipment technical field is the utility model is related to, specifically vision automatic checkout system, including visual automatic detection device body（1）, described device body（1）Including being arranged on device body（1）Top is used for the first camera that shot detection arranges bridge welding point photograph（2）, described device body（1）Bottom is provided with jacking rotary workpiece to be detected（9）Jacking-rotating device（3）, the jacking-rotating device（3）Jacking cylinder including lower part（4）With the rotating platform on top（5）Visual automatic detection device provided by the utility model and its detection method, compared with prior art, its detection efficiency is high, the detection device can be automatically performed taking pictures, analyzing for product, and testing result is directly exported, is handed off, solves the defects of efficiency such as conventionally employed human eye detection are low, False Rate is high.
Description
Technical field
Automated machine equipment technical field is the utility model is related to, is specifically vision automatic checkout system.
Background technology
As developing for society is continuous progressive with science and technology, plus the increasing level of consumption, automation is utilized
Equipment lowers labourer's working strength, improves product quality, reduces existing risk during manufacturing, will become as one kind
Gesture.At present, the Quality Detection of the shape of product and shape is detected by human eye, due to the judgement of human eye be not easy quantify and
Perform, the factor such as human eye works when easily fatigue, people easily cannot be long in being in a bad mood, some high temperature or toxic environment, cause
The Quality Detection of product appearance and shape is generally judged by accident now and false determination ratio is all very high.Some local once trials with camera come
Image is obtained to substitute human eye detection, but is all that single product is placed directly on workbench by craft to carry out photograph detection,
Detected and taken away again, then put one it is new, so repeat, the degree of automation is low, detection efficiency is low, the work of testing staff
Intensity is big, and accuracy of detection is poor, can not adapt to the needs of Modern High-Speed automatic production line.
The species and pattern of automobile are also original more diversified, existing generator in process of production, due to product type
It is numerous, part occur in assembling process load in mixture, neglected loading, assembling situation not in place.It is detected by human eye, efficiency is low
Under, standard disunity, testing result is difficult to ensure that；And the prolonged labor intensity for detecting, considerably increasing worker.Therefore need
A kind of high detection device of the degree of automation is wanted to solve the above problems.
Patent name is a kind of vision detection system and detection method, Application No. 201210095321.5, the applying date
20120331, which is related to a kind of vision detection system, including rack, digital camera, light source, PLC, industrial personal computer, gyrator
With camera lens, the gyrator includes body and prism, and the detecting system further includes stent, and light source is arranged on stent with camera lens
On.The light source is bilateral telecentric lights, and the camera lens is bilateral telecentric lens.The detecting system further includes stepping
Motor and setting gauge, the setting gauge are arranged on guide rail, and the setting gauge is by step motor control.The detecting system is also
Including fibre optical sensor, the fibre optical sensor is arranged on above guide rail, and fibre optical sensor is controlled by PLC.
Utility model content
The purpose of this utility model is that it is directed to drawbacks described above of the prior art, there is provided a kind of automatic detection system of vision
System.
To realize above-mentioned purpose of utility model, the utility model employs following technical solution：
Vision automatic checkout system, including visual automatic detection device body, described device body include being arranged on device
Body upper part is used for the first camera that shot detection arranges bridge welding point photograph, and described device body bottom portion is provided with jacking rotary and treats
The jacking-rotating device of workpiece is detected, the jacking-rotating device includes the jacking cylinder of lower part and the rotating platform on top, institute
State be provided with rotating platform for detect bolt tighten whether second camera in place and for whether detecting dynamo belt
The third camera loaded in mixture, the first camera, second camera and third camera rear portion are both provided with the entering light for lifting camera
The light source of amount, the first camera, second camera and third camera are connected with controller respectively, and the controller, which is used to gather, to be examined
The photo of workpiece is surveyed, and analyzes the photo of workpiece；
Device body further includes PLC automatic control system, for controlling jacking-rotating device, control camera, light source and control
The startup of device processed.
The principle of the utility model is：
Jacking-rotating device is used for jacking rotary workpiece to be detected, and camera front end is provided with light source, and vision-based detection camera leads to
Signal cable is crossed with the controller in Electric Appliance Cabinet to be connected；Product is transported to specified station by the working plate on product pipeline,
After working plate delivery workpiece reaches specified station, PLC automatic control system control jacking cylinder jacking, jacking workpiece designated position
Afterwards, detect camera to start, testing result is transmitted in PLC automatic control system by vision-based detection control system after detection.
In addition, the utility model also provides following attached technical scheme：
Preferably, the second camera and third camera are in 20~80 °.
Preferably, Electric Appliance Cabinet is provided with above the first camera, the controller and PLC automatic control system are installed on
In Electric Appliance Cabinet.
Preferably, the vision automatic checkout system is additionally provided with stopper, the stopper and PLC automatic control system
Connection.
Compared with the prior art, the advantage of the utility model is：
1st, visual automatic detection device provided by the utility model and its detection method, compared with prior art, it is detected
Efficient, which can be automatically performed taking pictures, analyzing for product, and directly export testing result, hand off,
Solves the defects of efficiency such as conventionally employed human eye detection are low, False Rate is high.
2nd, it is respectively used to that detection arranges bridge welding point first camera, whether in place detection bolt tightens the second phase by setting
Whether machine, detection generator pulley load in mixture third camera, can detect each position of workpiece in all directions, ensure that product goes out
Factory's quality.
Brief description of the drawings
Fig. 1,1 structure diagram of the utility model utility model embodiment；
Fig. 2,1 structure diagram of the utility model utility model embodiment；
Wherein, above-mentioned each icon note and its corresponding component names are as follows：
Device body 1, first camera 2, jacking-rotating device 3, jacking cylinder 4, rotating platform 5, second camera 6, the 3rd
Camera 7, light source 8, workpiece 9 to be detected, Electric Appliance Cabinet 10.
Embodiment
Technical solutions of the utility model are made below in conjunction with preferred embodiment and its attached drawing further nonrestrictive detailed
Explanation.
Embodiment 1
See Fig. 1, Fig. 2, vision automatic checkout system, including visual automatic detection device body 1, described device body 1 wraps
Include and be arranged on the first camera 2 that device body top is used for shot detection arrangement bridge welding point photograph, be provided with above first camera
Electric Appliance Cabinet 10, controller and PLC automatic control system are installed in Electric Appliance Cabinet 10, and 1 bottom of described device body is provided with jacking
The jacking-rotating device 3 of workpiece to be detected is rotated, the jacking-rotating device 3 includes the jacking cylinder 4 of lower part and the rotation on top
Turn platform 5, be provided with to tighten for detecting bolt on the rotating platform 5 and whether second camera 6 in place and send out for detecting
The third camera 7 whether motor belt loads in mixture, the first camera 2, second camera 6 and 7 rear portion of third camera are both provided with using
In the light source 8 of the light-inletting quantity of lifting camera, the first camera 2, second camera 6 and third camera 7 are connected with controller respectively,
The controller is used for the photo of acquisition testing workpiece, and analyzes the photo of workpiece；
Device body 1 further includes PLC automatic control system, for controlling jacking-rotating device 3, camera, light source 8 and control
The startup of device.
Jacking-rotating device 3 is used for jacking rotary workpiece 9 to be detected, and camera front end is provided with light source 8, first camera 2,
Two cameras 6 and third camera 7 are connected by signal cable with the controller in Electric Appliance Cabinet 10；Working plate on product pipeline will
Product is transported to specified station, after working plate delivery workpiece reaches specified station, PLC automatic control system control jacking cylinder
Jacking, after jacking workpiece designated position, detection camera starts, and vision-based detection control system transmits testing result after detection
Into PLC automatic control system.
Second camera is in 60 ° with third camera.
Vision automatic checkout system is additionally provided with stopper, and the stopper is connected with PLC automatic control system.
The detection method of vision automatic checkout system described above, comprises the following steps：
Step 1：PLC automatic control system is adjusted, the time taken pictures, the brightness of light source, differentiation acceptance condition are set；
Step 2：Workpiece is placed on working plate, is conveyed by pipeline, when working plate is transported to detection station
When, stopper stops delivery platform, and working plate stops moving ahead；
Step 3：PLC automatic control system control jacking apparatus jacks working plate, and after jacking in place, first camera starts
Detection, exports a detection and completes signal after detection；
Step 3：After the detection completion signal for receiving first camera, second camera starts detection, is exported after detection
Signal is completed in one detection；
Step 4：After the detection completion signal for receiving second camera, rotary work station plate, after rotating to specified angle, the 3rd
Camera starts detection；
Step 5：Receive the 3rd detection complete signal after, controller is by first camera, second camera, third camera
Testing result is transmitted to PLC automatic control system.
Step 6：PLC automatic control system receives controller testing result, and testing result is qualification, and PLC is automatically controlled
System controls jacking apparatus and rotating mechanism return；Testing result is unqualified, equipment alarm.
It is pointed out that above-mentioned preferred embodiment is only to illustrate the technical concepts and features of the utility model, its purpose
The content that is to allow person skilled in the art to understand the utility model is simultaneously implemented according to this, can not limit this reality with this
With new protection domain.All equivalent change or modifications made according to the utility model Spirit Essence, should all cover in this reality
Within new protection domain.
Claims (4)
1. vision automatic checkout system, it is characterised in that：Including
Including visual automatic detection device body（1）, described device body（1）Including being arranged on device body（1）Top is used for
Shot detection arranges the first camera of bridge welding point photograph（2）, described device body（1）Bottom is provided with jacking rotary work to be detected
Part（9）Jacking-rotating device（3）, the jacking-rotating device（3）Jacking cylinder including lower part（4）With the rotary flat on top
Platform（5）, the rotating platform（5）On be provided with for detect bolt tighten whether second camera in place（6）With for detecting
The third camera whether dynamo belt loads in mixture（7）, the first camera（2）, second camera（6）And third camera（7）Rear portion
It is both provided with the light source of the light-inletting quantity for lifting camera（8）, the first camera（2）, second camera（6）And third camera
（7）It is connected respectively with controller, the controller is used for the photo of acquisition testing workpiece, and analyzes the photo of workpiece；
Device body（1）PLC automatic control system is further included, for controlling jacking-rotating device（3）, control camera, light source（8）
With the startup of controller.
2. vision automatic checkout system according to claim 1, it is characterised in that：The second camera（6）With third phase
Machine（7）In 20 ~ 80 °.
3. vision automatic checkout system according to claim 1, it is characterised in that：The first camera（2）Top is set
There is Electric Appliance Cabinet（10）, the controller and PLC automatic control system are installed on Electric Appliance Cabinet（10）In.
4. vision automatic checkout system according to claim 1, it is characterised in that：The vision automatic checkout system is also set
Stopper is equipped with, the stopper is connected with PLC automatic control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720819445.1U CN207263658U (en) | 2017-07-07 | 2017-07-07 | Vision automatic checkout system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720819445.1U CN207263658U (en) | 2017-07-07 | 2017-07-07 | Vision automatic checkout system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207263658U true CN207263658U (en) | 2018-04-20 |
Family
ID=61926704
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720819445.1U Expired - Fee Related CN207263658U (en) | 2017-07-07 | 2017-07-07 | Vision automatic checkout system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207263658U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107436307A (en) * | 2017-07-07 | 2017-12-05 | 柳州杰诺瑞汽车电器系统制造有限公司 | Vision automatic checkout system and its detection method |
| CN109340514A (en) * | 2018-09-29 | 2019-02-15 | 丰业迪睦斯（芜湖）汽车部件有限公司 | Part is taken pictures identification device |
-
2017
- 2017-07-07 CN CN201720819445.1U patent/CN207263658U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107436307A (en) * | 2017-07-07 | 2017-12-05 | 柳州杰诺瑞汽车电器系统制造有限公司 | Vision automatic checkout system and its detection method |
| CN109340514A (en) * | 2018-09-29 | 2019-02-15 | 丰业迪睦斯（芜湖）汽车部件有限公司 | Part is taken pictures identification device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180420 Termination date: 20200707 |