CN207238786U - A kind of composite board rolling aligning building mortion - Google Patents
A kind of composite board rolling aligning building mortion Download PDFInfo
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- CN207238786U CN207238786U CN201720669100.2U CN201720669100U CN207238786U CN 207238786 U CN207238786 U CN 207238786U CN 201720669100 U CN201720669100 U CN 201720669100U CN 207238786 U CN207238786 U CN 207238786U
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- composite board
- roller
- building mortion
- ground
- straightener
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Abstract
The utility model discloses one kind to roll aligning building mortion, and particularly a kind of composite board rolling aligning building mortion, belongs to new material engineering device technique field；The device includes transport master roller, underground haulage master roller on the ground, and pass through the sequentially connected vacuum chamber of ground transport master roller, heating furnace, bending dephosphorization apparatus, edger roll constant width machine, milling train group, cooling device, straightener and cutting device, above and below ground moving up and down is additionally provided between the bending dephosphorization apparatus and edger roll constant width machine, and between straightener and cutting device and is connected auxiliary roller-way；The utility model solves conventional apparatus and takes up a large area, the problem of Rolling compund effect is poor, the combined strength bination between two kinds of sheet metal faying faces can not only be strengthened, and realize reciprocal rolling straightening production line integration, the glacing flatness of plate can be improved at the same time and eliminates the residual stress of plate to a certain extent, using two layers of above and below ground rollgang, floor space is reduced.
Description
Technical field
A kind of rolling aligning building mortion is the utility model is related to, particularly a kind of composite board rolls aligning into shape dress
Put, belong to new material engineering device technique field.
Background technology
At present, it is widely used in industrial circle, bi-metal composite panel, is mainly used in anti-corrosion, pressure vessel manufacturing,
Electric construction, petrochemical industry, medicine, light industry, automobile and other industries.Bi-metal composite panel refers on one layer of metal coated with another metal
Plank, reached on the premise of using effect such as antiseptic property and mechanical strength is not reduced, realization economize on resources, reduce
The purpose of cost.The complex method of bi-metal composite panel usually has Explosion composite, and explode Rolling compund and pressure bonding etc..
And after traditional bimetal plate roll former simply heats plate, it is single that plate is made upper and lower by conveying arrangement
Back and forth rolled between two rolls, so as to achieve the purpose that compound, the bi-metal composite panel so formed not only faying face
Easily occur sliding layering, by bending when be difficult to reach preferable using effect, moreover, the unevenness of plate and wooden dipper song are also very tight
Weight, while also have very high residual stress inside plate, use or board quality and using effect meeting after placement a period of time
Decline to a great extent.
The content of the invention
The goal of the invention of the utility model is：For above-mentioned problem, there is provided a kind of novel dual metal composite plate
Continuously back and forth building mortion is aligned in rolling to material, can not only strengthen the combined strength bination between two kinds of sheet metal faying faces, Er Qieshi
Reciprocal rolling straightening production line integration is showed, the glacing flatness of plate can not only be improved and eliminate the residual of plate to a certain extent
Residue stress, and two layers of above and below ground rollgang is used, reduce floor space.
The technical solution adopted in the utility model is as follows：
A kind of composite board rolling aligning building mortion, including transport master roller, underground haulage master roller on the ground, Yi Jitong
Cross the sequentially connected vacuum chamber of transport master roller, heating furnace, bending dephosphorization apparatus, edger roll constant width machine, milling train group, cooling dress on the ground
Put, straightener and cutting device, between the bending dephosphorization apparatus and edger roll constant width machine, and also set up between straightener and cutting device
There is an above and below ground moving up and down linking auxiliary roller-way, ground Shangdi when linking auxiliary roller-way in the above and below ground is in extreme lower position
Lower linking help roll road is connected with underground haulage master roller, and being provided with the vacuum chamber, heating furnace and cooling device can be upper and lower
Mobile ground transport auxiliary roller-way.
A kind of composite board rolling aligning building mortion of the utility model is by vacuumizing, heating, dephosphorization, pressure rolling and
Forming technology is aligned, erection space can be effectively saved using bilevel design.Transported using ground moving up and down
Auxiliary roller-way can attack the effect for ensureing to vacuumize, and the effect of heating and Cooling Quenching.It is connected auxiliary by above and below ground at the same time
The design of roller-way is helped to realize multiple pressing and rolling process.Composite board rolling leveling effect is effectively ensured, improves product quality.
Further, edger roll constant width machine is additionally provided between the cooling device and straightener, which passes through
Transport master roller is connected with cooling device and straightener on the ground.The correction effect of composite board is more.
Further, at least one air suction nozzle is provided with the vacuum chamber.
Further, 2 air suction nozzles are provided with the vacuum chamber.Using 2 air suction nozzles effect more, be beneficial to
The effect vacuumized.
A kind of composite board rolling aligning building mortion of the utility model, the milling train group prick unit for 5 racks essence.Roll
Effect processed is good.
Further, which progressively reduces.Improve equipment physical life, it is ensured that effect of rolling.
A kind of composite board rolling aligning building mortion of the utility model, the straightener is 11 roller straighteners.Aligning
Forming effect is more preferable.
Further, which progressively reduces.Ensure the physical life of straightener roll shaft.
Further, which is less than milling train group roller gap.Ensure aligning forming effect.
Further, coolant nozzle is provided with the cooling device, coolant nozzle sprinkling coolant is cooled down
With quenching.Simple in structure, cooling effect and quenching effect are more preferably.
A kind of rolling aligning manufacturing process of composite board rolling aligning building mortion of the utility model, including following step
Suddenly：
（1）Plate welds, and takes the sheet metal of two pieces of unlike materials to carry out fitting combination, will on automatic welding equipment
Its surrounding is burn-on, while vacuum nozzle of burn-oning in plate both ends middle, and composite board is made；
（2）Composite board vacuumizes, and composite board is sent into vacuum chamber, the indoor ground transport of vacuum is aided on roller-way
Rise, make plate pause conveying, the vacuum nozzle that the indoor air suction nozzle of vacuum aligns on plate, by between two metallic plate combination gaps
Air siphon away；
（3）Vacuum nozzle seals, and after the air between two metallic plate combination gaps is siphoned away, fast stick is sprayed on vacuum nozzle
Vacuum nozzle is shut, makes to form vacuum between bimetallic plates, finally declines transport auxiliary roller-way on the ground and transports home roll with ground
Road alignment makes plate continue forwards transportation；
（4）Composite board is heated, after composite board is sent into heating furnace, on the ground transport auxiliary roller-way in heating furnace
Rise, make plate pause conveying, after plate is heated to required temperature, declines transport auxiliary roller-way on the ground and transport home roll with ground
Road alignment makes plate continue forwards transportation；
（5）Composite board dephosphorization, composite board enter bending dephosphorization apparatus, remove bimetallic plates surface and are produced because of heating
Phosphorus slag；
（6）Composite board position correction, enters through edger roll constant width machine and corrects composite board in roller after composite board dephosphorization
Position on road, to prepare Rolling compund；
（7）Rolling compund, composite board enter milling train group and carry out continuous rolling deformation, and bimetal plate is pressurized at high temperature
Produce compound；
（8）Cooling Quenching, the composite board after Rolling compund, which enters in cooling device, carries out Cooling Quenching；
（9）Composite board position correction, enters through edger roll constant width machine and corrects composite board in roller after composite board dephosphorization
Position on road, to prepare aligning shaping；
（10）Aligning shaping, composite board enters straightener, continuous alternating bending is realized by straightening roll staggeredly so that
Plate is aligned, the glacing flatness of ply-metal is improved and eliminates residual stress therein；
（11）Composite board rolls again, after composite board aligning shaping, is connected auxiliary by the above and below ground of straightener rear end
Help roller-way to drop to underground haulage master roller, transport round about to the above and below ground before the edger roll constant width machine of left side and be connected auxiliary
At roller-way, transport master roller on the ground, repeat step are risen to（6）- step（10）Four to five times；
（12）Cut out, composite board continuous rolling aligning after, at conveying sheet to cutting device, by comprising vacuum nozzle end to end
Both ends are cut away, so as to complete the roll forming of ply-metal.
Further, the step（11）In Cooling Quenching technique, transport auxiliary roller-way does not rise on the ground, and composite board exists
Do not stopped in cooling device.
Further, the vacuum chamber is unlimited, and non-close.
Further, step（1）Sheet metal surface pretreatment is further included, bimetallic faying face maximum spacing is not after welding
More than 0.5mm.
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are：The one of the utility model
The problem of kind composite board rolling aligning building mortion solves conventional apparatus and takes up a large area, and Rolling compund effect is poor, not only
The combined strength bination between two kinds of sheet metal faying faces can be strengthened, and realize reciprocal rolling straightening production line integration, together
When can improve plate glacing flatness and to a certain extent eliminate plate residual stress, using two layers of above and below ground conveying roller
Road, reduces floor space.
Brief description of the drawings
Fig. 1 is the structure diagram of the utility model；
Fig. 2 is the structure diagram of the utility model composite board to be processed.
Marked in figure：1- vacuum chambers, 2- heating furnaces, 3- bendings dephosphorization apparatus, 4- edger rolls constant width machine, 5- milling trains group, 6- are cold
But transport master roller, 10- underground haulages master roller, the linking of 11- above and below ground are auxiliary on the ground by device, 7- straighteners, 8- cutting devices, 9-
Help roller-way, 12- transport auxiliary roller-way, 13- air suction nozzle, 14- coolants nozzle, 15- air mouths on the ground.
Embodiment
Below in conjunction with the accompanying drawings, the utility model is described in detail.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, is further elaborated the utility model.It should be appreciated that specific embodiment described herein is only explaining
The utility model, is not used to limit the utility model.
Embodiment
A kind of composite board rolling aligning building mortion, as shown in Figure 1, including ground transport master roller 9, underground haulage master
Roller-way 10, and it is fixed by the sequentially connected vacuum chamber 1 of ground transport master roller 9, heating furnace 2, bending dephosphorization apparatus 3, edger roll
Wide machine 4, milling train group 5, cooling device 6, straightener 7 and cutting device 8, between the bending dephosphorization apparatus 3 and edger roll constant width machine 4, with
And above and below ground moving up and down is additionally provided between straightener 7 and cutting device 8 and is connected auxiliary roller-way 11, above and below ground rank
Connect linking auxiliary roller-way 11 in above and below ground when auxiliary roller-way 11 is in extreme lower position with underground haulage master roller 10 to be connected, vacuum chamber
1st, it is provided with transport auxiliary roller-way 12 in ground moving up and down in heating furnace 2 and cooling device 6.
In present embodiment, can effectively it be saved by ground transport master roller 9 and the design of underground haulage master roller 10
Floor space requirements when device is installed.At the same time can be reciprocal using the design of ground moving up and down transport auxiliary roller-way 12
Carry out the processing of repeatedly rolling aligning shaping.Composite board effect after processing is good.
In order to ensure to align forming effect, in a wherein embodiment, between cooling device 6 and straightener 7 also
Edger roll constant width machine 4 is provided with, which is connected by ground transport master roller 9 with cooling device and straightener 7.So as to
Ensure the position that composite board enters in straightener 7.
On the basis of above-mentioned embodiment, in order to realize the effect vacuumized, in another embodiment
In, at least one air suction nozzle 13 is provided with vacuum chamber 1.It is corresponding, as shown in Fig. 2, being combined into bi-metal composite panel
It is also required to weld at least one air mouth 15 in the case of one.Certainly, in order to ensure the effect vacuumized, as specifically,
2 air suction nozzles 13 are provided with vacuum chamber 1.Corresponding bi-metal composite panel is also provided with 2 air mouths 15.Certainly, use
One air suction nozzle can also realize the effect vacuumized.
On the basis of above-mentioned embodiment, as what is specifically designed, milling train group 5 pricks unit for 5 racks essence.
In another embodiment, in order to improve effect of rolling, which progressively reduces.The milling train group 5 includes
2 groups of symmetrically arranged rolls, every group of roll is 5, and each roller diameter is identical.
On the basis of above-mentioned embodiment, as what is specifically designed, straightener 7 is 11 roller straighteners.
In a wherein embodiment, in order to improve aligning forming effect, straightener 7 is aligned roller gap and is progressively reduced.The straightener
Including 11 straightening rolls, 2 groups of straightening roll point, one of which is 5, and is mounted above, and another group is 6, and is installed on down
Side, 2 groups of straightening rolls are arranged in a crossed manner.
In order to ensure the effect of composite board rolling aligning shaping, in another embodiment, which aligns
Roller gap is less than 5 roller gap of milling train group.Specifically, it is based on the basis of above-mentioned embodiment, 7 straightening roll of straightener
The roll gap of maximal clearance is less than the roll gap of 5 roll minimum clearance of milling train group.
As more specifical, be provided with coolant nozzle 14 in cooling device 6, coolant nozzle 14 spray coolant into
Row cooling and quenching.
In the present embodiment, transport auxiliary roller-way 12 is driven wheel on the ground, is not driven power, transports master roller 9 and ground on the ground
Lower transport master roller 10 is driving wheel, and is connected with motor.
A kind of composite board rolling aligning manufacturing process based on above-mentioned embodiment, comprises the following steps：
（1）Plate welds, and takes the sheet metal of two pieces of unlike materials to carry out fitting combination, will on automatic welding equipment
Its surrounding is burn-on, while vacuum nozzle of burn-oning in plate both ends middle, and composite board is made；
（2）Composite board vacuumizes, and composite board is sent into vacuum chamber, the indoor ground transport of vacuum is aided on roller-way
Rise, make plate pause conveying, the vacuum nozzle that the indoor air suction nozzle of vacuum aligns on plate, by between two metallic plate combination gaps
Air siphon away；
（3）Vacuum nozzle seals, and after the air between two metallic plate combination gaps is siphoned away, fast stick is sprayed on vacuum nozzle
Vacuum nozzle is shut, makes to form vacuum between bimetallic plates, finally declines transport auxiliary roller-way on the ground and transports home roll with ground
Road alignment makes plate continue forwards transportation；
（4）Composite board is heated, after composite board is sent into heating furnace, on the ground transport auxiliary roller-way in heating furnace
Rise, make plate pause conveying, after plate is heated to required temperature, declines transport auxiliary roller-way on the ground and transport home roll with ground
Road alignment makes plate continue forwards transportation；
（5）Composite board dephosphorization, composite board enter bending dephosphorization apparatus, remove bimetallic plates surface and are produced because of heating
Phosphorus slag；
（6）Composite board position correction, enters through edger roll constant width machine and corrects composite board in roller after composite board dephosphorization
Position on road, to prepare Rolling compund；
（7）Rolling compund, composite board enter milling train group and carry out continuous rolling deformation, and bimetal plate is pressurized at high temperature
Produce compound；
（8）Cooling Quenching, the composite board after Rolling compund, which enters in cooling device, carries out Cooling Quenching；
（9）Composite board position correction, enters through edger roll constant width machine and corrects composite board in roller after composite board dephosphorization
Position on road, to prepare aligning shaping；
（10）Aligning shaping, composite board enters straightener, continuous alternating bending is realized by straightening roll staggeredly so that
Plate is aligned, the glacing flatness of ply-metal is improved and eliminates residual stress therein；
（11）Composite board rolls again, after composite board aligning shaping, is connected auxiliary by the above and below ground of straightener rear end
Help roller-way to drop to underground haulage master roller, transport round about to the above and below ground before the edger roll constant width machine of left side and be connected auxiliary
At roller-way, transport master roller on the ground, repeat step are risen to（6）- step（10）Four to five times；
（12）Cut out, composite board continuous rolling aligning after, at conveying sheet to cutting device, by comprising vacuum nozzle end to end
Both ends are cut away, so as to complete the roll forming of ply-metal.
In a wherein embodiment, step（11）In Cooling Quenching technique, transport auxiliary roller-way does not rise on the ground,
Composite board does not stop in cooling device.
In another embodiment, vacuum chamber is unlimited, and non-close.
Based in above-mentioned embodiment, in a wherein embodiment, step（1）Further include sheet metal table
Face pre-processes, and bimetallic faying face maximum spacing is no more than 0.5mm after welding.
In conclusion a kind of composite board rolling aligning building mortion of the utility model solves conventional apparatus and takes up an area face
The problem of product is big, and Rolling compund effect is poor, can not only strengthen the combined strength bination between two kinds of sheet metal faying faces, and realize
Reciprocal rolling straightening production line integration, while the glacing flatness of plate and the to a certain extent remnants of elimination plate can be improved
Stress, using two layers of above and below ground rollgang, reduces floor space.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
All any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model
Protection domain within.
Claims (10)
- A kind of 1. composite board rolling aligning building mortion, it is characterised in that：Master roller is transported including ground（9）, underground haulage Master roller（10）, and pass through ground transport master roller（9）Sequentially connected vacuum chamber（1）, heating furnace（2）, bending dephosphorization dress Put（3）, edger roll constant width machine（4）, milling train group（5）, cooling device（6）, straightener（7）And cutting device（8）, the bending dephosphorization apparatus （3）With edger roll constant width machine（4）Between, and straightener（7）With cutting device（8）Between be additionally provided with ground moving up and down Shangdi Lower linking help roll road（11）, above and below ground linking auxiliary roller-way（11）Above and below ground is connected help roll during in extreme lower position Road（11）With underground haulage master roller（10）Linking, the vacuum chamber（1）, heating furnace（2）And cooling device（6）Inside being provided with can The ground transport auxiliary roller-way moved up and down（12）.
- A kind of 2. composite board rolling aligning building mortion as claimed in claim 1, it is characterised in that：The cooling device （6）With straightener（7）Between be additionally provided with edger roll constant width machine（4）, which passes through transports master roller on the ground（9）With it is cold But device and straightener（7）Connection.
- A kind of 3. composite board rolling aligning building mortion as claimed in claim 1, it is characterised in that：The vacuum chamber（1） Inside it is provided with least one air suction nozzle（13）.
- A kind of 4. composite board rolling aligning building mortion as claimed in claim 2, it is characterised in that：The vacuum chamber（1） Inside it is provided with 2 air suction nozzles（13）.
- A kind of 5. composite board rolling aligning building mortion as claimed in claim 1, it is characterised in that：The milling train group（5） Unit is pricked for 5 racks essence.
- A kind of 6. composite board rolling aligning building mortion as claimed in claim 5, it is characterised in that：The milling train group（5）Roll Roller gap progressively reduces.
- A kind of 7. composite board rolling aligning building mortion as claimed in claim 1, it is characterised in that：The straightener（7） For 11 roller straighteners.
- A kind of 8. composite board rolling aligning building mortion as claimed in claim 7, it is characterised in that：The straightener（7）Rectify Straight roller gap progressively reduces.
- A kind of 9. composite board rolling aligning building mortion as claimed in claim 1, it is characterised in that：The straightener（7）Rectify Straight roller gap is less than milling train group（5）Roller gap.
- A kind of 10. composite board rolling aligning building mortion as claimed in claim 1, it is characterised in that：The cooling device （6）Inside it is provided with coolant nozzle（14）, coolant nozzle（14）Sprinkling coolant is cooled down and quenched.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720669100.2U CN207238786U (en) | 2017-06-09 | 2017-06-09 | A kind of composite board rolling aligning building mortion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720669100.2U CN207238786U (en) | 2017-06-09 | 2017-06-09 | A kind of composite board rolling aligning building mortion |
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| Publication Number | Publication Date |
|---|---|
| CN207238786U true CN207238786U (en) | 2018-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720669100.2U Expired - Fee Related CN207238786U (en) | 2017-06-09 | 2017-06-09 | A kind of composite board rolling aligning building mortion |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107185992A (en) * | 2017-06-09 | 2017-09-22 | 四川建筑职业技术学院 | A kind of composite board rolling aligning building mortion and method |
-
2017
- 2017-06-09 CN CN201720669100.2U patent/CN207238786U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107185992A (en) * | 2017-06-09 | 2017-09-22 | 四川建筑职业技术学院 | A kind of composite board rolling aligning building mortion and method |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180417 Termination date: 20210609 |