CN207216853U - Big data collector remotely configurable under a kind of manufacturing environment - Google Patents
Big data collector remotely configurable under a kind of manufacturing environment Download PDFInfo
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- CN207216853U CN207216853U CN201720434057.1U CN201720434057U CN207216853U CN 207216853 U CN207216853 U CN 207216853U CN 201720434057 U CN201720434057 U CN 201720434057U CN 207216853 U CN207216853 U CN 207216853U
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Abstract
The utility model discloses big data collector remotely configurable under a kind of manufacturing environment.The big data collector is made up of the embedded intelligence collecting unit and remote operation terminal for being deployed in manufacture scene；Embedded intelligence collecting unit includes：The supplementary modules such as microcontroller, data acquisition module, data memory module, data interaction module, wireless network receiver, serial ports and sensor plate；Remote operation terminal includes human-computer interaction module, sets configuration file item；User writes configuration file, intelligent terminal issues configuration file according to production requirement by remote human-machine interface, stored immediately after being received by wireless network receiver, then handled after being read by microcontroller, generation configuration sequence is issued to the sensor for needing to configure, and completes configuration process.This collector, to node integrated management, is realized and data acquisition equipment in the entire production line more flexibly, is dynamically configured by remote control.
Description
Technical field
Intelligent big data collecting device is the utility model is related to, more particularly to remotely can configure under a kind of manufacturing environment big
Data acquisition unit.
Background technology
Data acquisition is to utilize some harvesters, the process of gathered data from outside manufacturing environment.Obtained data
Transmit to internal system and analyzed and processed, manufacturing process be unable to do without the support of workshop data.
Data acquisition modes are substantially fixed under conventionally manufactured environment, requirement and sensor of the worker according to production
Respective function disposes sensor and arranges its acquisition tasks, and sensor is acquired by mission requirements to creation data.When
When acquisition tasks change, it would be desirable to change the acquisition parameter of sensor node, such as reconfigure collection period, change is adopted
Collect time etc..
Manufacturing equipment and wiring are numerous on production line, and sensor distribution situation is also extremely complex.Traditional static configuration side
Method is to utilize configuration data memory and combination of nodes, but its internal configuration data will be lost system after a power failure, and next time matches somebody with somebody
The node that reconfigured when putting at manufacture scene to needs inputs configuration data one by one, and this can increase workload, and efficiency is low
Under.In the system containing micro-chip processor, microprocessor can also be used to produce modularization design, configuration data is inserted into sensing
Node, configuration process is completed, but this can only be configured locally, can not meet the demand of Remote configuration.Moreover, once configure
Data entry error, it is difficult to this will make a big impact to data acquisition is checked to configuration implementation status, is unfavorable for giving birth to
Production.Due to the administration interface that each Node distribution in manufacture scene is at random, ununified, configuration is difficult to integrate configuration node
Management and configuration real-time demand.
The content of the invention
The shortcomings that the purpose of this utility model is to overcome above-mentioned prior art and deficiency, there is provided remote under a kind of manufacturing environment
The configurable big data collector of journey.Energy dynamic configuration acquisition node in real time is intended to, meets the needs of production process is to data.
The utility model is achieved through the following technical solutions：
Big data collector remotely configurable under a kind of manufacturing environment, the big data collector is by being deployed in manufacture scene
Embedded intelligence collecting unit and remote operation terminal composition；
Embedded intelligence collecting unit includes：Microcontroller, data acquisition module, data memory module, data interaction mould
The supplementary modules such as block, wireless network receiver, serial ports and sensor plate；
Remote operation terminal includes：Human-computer interaction module, configuration file item is set；User is according to production requirement, by remote
Journey man-machine interface writes configuration file, and intelligent terminal issues configuration file, is stored immediately after being received by wireless network receiver,
Then handled after being read by microcontroller, generation configuration sequence is issued to the sensor for needing to configure, and completion configured
Journey.
Human-computer interaction interface, user write configuration file according to collection demand on interface；
Four parts of configuration file point：File address section, node serial number section, configuration feature section, configuration data section；
File address section is in order that specific configuration order can send to specific node and perform, and prevents from matching somebody with somebody scramble
Sequence；
Node serial number section is the numbering of sensor node, is combined using letter and number, the convenient concentrate tube to sensor
Reason；
Configuration feature section is that the work selection to node such as starts collection, interrupt acquisition and modification collection；
Configuration parameter section includes the collection period of selection node and total acquisition time；After the node performs order, match somebody with somebody
Putting parameter can be recorded, and generation form preserves, and the inquiry to the configuration node is realized on the interface of human-computer interaction module
With monitoring in real time.
Embedded intelligence collecting unit, by wireless network receiver, when user can pass through 3G/4G/WiFi in remote terminal
Mode communicates with embedded intelligence collecting unit.
The new configuration file that data memory module is set by the user is stored in Flash PROM after being received, and is initially matched somebody with somebody
Confidence breath is stored in E2In PROM, after configuration task performs, E2Information in PROM automatically updates, and it is original to replace the node
Initial configuration information.
The operation method of big data collector remotely configurable, comprises the following steps under manufacturing environment：
Step 1：In process of production, user by terminal remotely to collecting unit send configuration file, file content
Include node serial number, configuration feature and configuration parameter；
Step 2：Collecting unit stores file after receiving order, and transmits to microcontroller and handled；
Step 3：The modularization design that generation node can identify after file is processed, being issued to by interface will be to be configured
Acquisition node；
Step 4：Node starts to perform after receiving its modularization design, adjusts its configuration parameter, completes Remote configuration process.
The utility model is had the following advantages and effect relative to prior art：
1st, the utility model can be directed to the demand of workshop gathered data, and dynamic changes the acquisition parameter of node, has very
Big flexibility.
2nd, the utility model is remotely assigning configuration order by wireless network, can realize the integrated management to acquisition node,
Allocative efficiency is improved, meets configuration requirement of real-time.
3rd, the utility model is not in the case where changing acquisition system hardware configuration, by configuring in real time, reasonable distribution
Resource is gathered, improves the utilization rate of acquisition node.
4th, the utility model operates simply, it is not necessary to programs, only need to inquire about sensor function parameter document can match somebody with somebody
Put.
5th, the utility model to device hardware require it is low, based on modularized design, be susceptible to extend and change, have compared with
Strong practicality.
Brief description of the drawings
Fig. 1 the utility model configuration flow figures.
Fig. 2 the utility model hardware structure diagrams.
Fig. 3 the utility model configuration file format figures.
Embodiment
The utility model is more specifically described in detail with reference to specific embodiment.
Fig. 1 to Fig. 3；Totally formed for the utility model：Including being deployed in the intelligent data collecting unit at manufacture scene and long-range
Operate terminal；Intelligent data collecting unit (embedded) transmits the data collected to server, service by data interaction module
Device is the core component of data processing, is in the top layer of industrial manufacturing system, can by wireless network or EPA and
Collecting unit carries out data interaction.
After the data of collection are analyzed and processed in the server, obtaining result and information can transmit to man-machine interaction circle
Face, user can need come decision-making and definition to reconfigure some data according to these results, be important, variable data or general
Logical data.
Such as under Stationary Random Environments, some data production process is not influenceed or influenceed it is little, can with interrupt acquisition this
The node of a little data, or its less acquisition time, can save the sensor energy, extend node working life.
And for some variable critical datas, in order to ensure the normal operation of whole manufacture system, it is necessary to quickly make
React and timely processing adjusts, its acquisition node number, increase sample frequency acquisition time length can be increased, ensure collection information
Accuracy and validity.
By software definition and configuration, user being capable of reasonable distribution and the limited collecting device resource of utilization, data transfer
When bandwidth resources and server operation process resource so that the use of resource is optimized, and improves data acquisition and place
The efficiency of reason.
User inquires about the nodal information for gathering these data by human-computer interaction interface in nodal information storehouse, it is determined that configuration
After function and parameter, start to write configuration file.
With reference to Fig. 3, in configuration file, the corresponding node of a file, four pieces of file point：Address field, numbering section, configuration
Functional section, configuration data section.
The function of address field is in order that specific configuration order can send to specific node and perform, and prevents from matching somebody with somebody scramble
Sequence, each intelligent data collecting unit must possess a specific address.It must contain from the file remotely sent and require access
Address, the configuration order could be performed by only possessing the collecting unit of this special address.
Numbering section is the numbering of sensor node, has just been finished according to its type when sensor is disposed, has utilized letter
Combined with numeral, facilitate the centralized management of sensor.
Configuration feature section is that the work selection to node such as starts collection, interrupt acquisition and modification collection, when we are whole
Only during the collection of some nodes, parameter section selection is sky.
When parameter is changed in selection, it is necessary to set configuration parameter section, including the collection period of selection node and total collection
Time.
All kinds of alternative configuration parameters of sensor have made document storing in interface, and user can directly select
Select, eliminate and search the time, and in the case of unfamiliar to sensor parameters performance, parameter setting mistake so that node
Cisco unity malfunction.So make it that operation is simpler, it is not necessary to deeply understand the i.e. settable file of sensor function parameter.Match somebody with somebody
Put after file finishes writing, needed by actual conditions, the number of nodes and its parameter of configuration can be sent one by one, can also unify to send out
Send, neatly manipulate configuration work.And file can be saved, record can be inquired about when needing to configure this function next time, is selected
After be done directly configuration, reduce workload.
With reference to Fig. 2；Wireless network transceiver is set in intelligent data collecting unit, for receiving order and sending implementing result.
Because remote terminal can be mobile phone, flat board or PC, we can pass through the modes such as 3G/4G/WiFi and collection
Unit communication, above-mentioned communication mode efficiency of transmission are very high.Configuration file is received after being identified by special address, is first stored in
In Flash PROM, Flash chip supports section erasing and full wafer erasing, can be with fast cache and read-write, initial configuration information
It is stored in E2In PROM, E2PROM also serves as situ configuration function reserved area, is used in the case where Remote configuration breaks down.
Microcontroller uses embedded real-time operating system, preset RS-232 and RS-485 interface communications interface.One is adopted
Collect unit and three acquisition nodes are connected by sensor plate, save the device resources such as microcontroller, can also complete well
Task, microcontroller connect other modules by outer end interface.The configuration of corresponding node in Flash PROM is read by microcontroller
Data address, according to configuration feature and parameter, control universaling I/O port produces the modularization design that can be identified accordingly by sensor,
Input is into configuration register, and the sensing node starts to perform modularization design after receiving, so as to realize remotely to acquisition node
Configuration operation.After execution is configured, E2The configuration data of the node can automatically update in PROM, replace the initial configuration of the node
Information.The information of configuration and practice condition are generated form by FSMC interfaces and sent to human-computer interaction interface by collecting unit, are used
Family can realize the Mission Monitor to configured node on interface, also allow for performing next configuration task.
Now by taking temperature sensor as an example, in the region of manufacture scene temperature change very greatly, we will reconfigure sensor
Parameter realizes the real time monitoring to site environment temperature and processing, prevents from influenceing production equipment because temperature change is excessive.If
Sample frequency before is 10Hz, and present requirement sample frequency increases to 50Hz.User searches the region in remote interface
The numbering and collecting device of respective sensor read the address of file, are changed in function segment selector, the selection of configuration data section
Sample frequency, complete writing for configuration file.Then be issued to collecting unit, microcontroller order is handled after by sensing
Device performs, and completes configuration process.
As described above, it can preferably realize the utility model.
Embodiment of the present utility model is simultaneously not restricted to the described embodiments, and other are any without departing from of the present utility model
Spirit Essence with made under principle change, modification, replacement, combine, simplification, should be equivalent substitute mode, be included in
Within the scope of protection of the utility model.
Claims (4)
- A kind of 1. big data collector remotely configurable under manufacturing environment, it is characterised in that：The big data collector is by disposing Embedded intelligence collecting unit and remote operation terminal composition at manufacture scene；Embedded intelligence collecting unit includes：Microcontroller, data acquisition module, data memory module, data interaction module, nothing Gauze receiver, serial ports and sensor plate；Remote operation terminal includes：Human-computer interaction module, configuration file item is set；User passes through remote person according to production requirement Configuration file is write at machine interface, and intelligent terminal issues configuration file, is stored immediately after being received by wireless network receiver, then Handled after being read by microcontroller, generation configuration sequence is issued to the sensor for needing to configure, and completes configuration process.
- 2. big data collector remotely configurable under manufacturing environment according to claim 1, it is characterised in that man-machine interaction Interface, user write configuration file according to collection demand on interface；Four parts of file point：File address section, node serial number section, configuration feature section, configuration data section；File address section is in order that specific configuration order can send to specific node and perform, and prevents from configuring out of order；Node serial number section is the numbering of sensor node, is combined using letter and number, the convenient centralized management to sensor；Configuration feature section is that the work selection to node such as starts collection, interrupt acquisition and modification collection；Configuration parameter section includes the collection period of selection node and total acquisition time；After the node performs order, configuration ginseng Number can be recorded, and generation form preserves, and inquiry and reality to the configuration node are realized on the interface of human-computer interaction module When monitor.
- 3. big data collector remotely configurable under manufacturing environment according to claim 1, it is characterised in that embedded intelligence Can collecting unit, by wireless network receiver, when user can pass through 3G/4G/WiFi modes and embedded intelligence in remote terminal Collecting unit communicates.
- 4. big data collector remotely configurable under manufacturing environment according to claim 2, it is characterised in that data storage The new configuration file that module is set by the user is stored in Flash PROM after being received, and initial configuration information is stored in E2In PROM, after configuration task performs, E2Information in PROM automatically updates, and replaces the original initial configuration information of the node.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107085932A (en) * | 2017-04-24 | 2017-08-22 | 华南理工大学 | Big data collector and its operation method remotely configurable under a kind of manufacturing environment |
| CN110708370A (en) * | 2019-09-27 | 2020-01-17 | 中移物联网有限公司 | Data processing method and terminal |
-
2017
- 2017-04-24 CN CN201720434057.1U patent/CN207216853U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107085932A (en) * | 2017-04-24 | 2017-08-22 | 华南理工大学 | Big data collector and its operation method remotely configurable under a kind of manufacturing environment |
| CN110708370A (en) * | 2019-09-27 | 2020-01-17 | 中移物联网有限公司 | Data processing method and terminal |
| CN110708370B (en) * | 2019-09-27 | 2022-06-10 | 中移物联网有限公司 | Data processing method and terminal |
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