CN107085932A - Big data collector and its operation method remotely configurable under a kind of manufacturing environment - Google Patents
Big data collector and its operation method remotely configurable under a kind of manufacturing environment Download PDFInfo
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- CN107085932A CN107085932A CN201710271978.5A CN201710271978A CN107085932A CN 107085932 A CN107085932 A CN 107085932A CN 201710271978 A CN201710271978 A CN 201710271978A CN 107085932 A CN107085932 A CN 107085932A
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- G—PHYSICS
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- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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Abstract
The invention discloses big data collector and its operation method remotely configurable under a kind of manufacturing environment.The big data collector is made up of the embedded intelligence collecting unit and remote operation terminal for being deployed in manufacture scene；Embedded intelligence collecting unit includes：The supplementary modules such as microcontroller, data acquisition module, data memory module, data interaction module, wireless network receiver, serial ports and sensor plate；Remote operation terminal includes human-computer interaction module, sets configuration file；User writes configuration file according to production requirement by remote human-machine interface, and intelligent terminal issues configuration file, stored immediately after being received by wireless network receiver, then handled after being read by microcontroller, generation configuration sequence is issued to the sensor for needing to configure, and completes configuration process.This collector, to node integrated management, is realized and data acquisition equipment in whole production line more flexibly, is dynamically configured by remote control.
Description
Technical field
The present invention relates to intelligent big data collecting device, more particularly to the big data that remotely can configure under a kind of manufacturing environment
Collector and its operation method.
Background technology
Data acquisition is to utilize some harvesters, the process of gathered data from outside manufacturing environment.Obtained data
Transmit to internal system and analyzed and processed, manufacturing process be unable to do without the support of workshop data.
Data acquisition modes are substantially fixed, requirement and sensor of the workman according to production under conventionally manufactured environment
Respective function disposes sensor and arranges its acquisition tasks, and sensor is acquired by mission requirements to creation data.When
When acquisition tasks change, it would be desirable to change the acquisition parameter of sensor node, collection period is such as reconfigured, change is adopted
Collection time etc..
Manufacturing equipment and wiring are numerous on production line, and sensor distribution situation is also extremely complex.Traditional static configuration side
Method is to utilize configuration data memory and combination of nodes, but its internal configuration data will be lost system after a power failure, and next time matches somebody with somebody
The node that reconfigured when putting at manufacture scene to needs inputs configuration data one by one, and this can increase workload, and efficiency is low
Under.In the system containing micro-chip processor, microprocessor can also be used to produce modularization design, configuration data is inserted into sensing
Node, completes configuration process, but this can only be configured locally, can not meet the demand of Remote configuration.Moreover, once configuring
Data entry error, it is difficult to this will make a big impact to data acquisition is checked to configuration implementation status, is unfavorable for life
Production.The administration interface at random, ununified due to manufacturing live each Node distribution, configuration is difficult to the integrated of configuration node
Management and configuration real-time demand.
The content of the invention
It is an object of the invention to the shortcoming and defect for overcoming above-mentioned prior art, there is provided remotely may be used under a kind of manufacturing environment
The big data collector and its operation method of configuration.Energy dynamic configuration acquisition node in real time is intended to, production process is met to data
Demand.
The present invention is achieved through the following technical solutions：
Big data collector remotely configurable under a kind of manufacturing environment, the big data collector is by being deployed in manufacture scene
Embedded intelligence collecting unit and remote operation terminal composition；
Embedded intelligence collecting unit includes：Microcontroller, data acquisition module, data memory module, data interaction mould
The supplementary modules such as block, wireless network receiver, serial ports and sensor plate；
Remote operation terminal includes：Human-computer interaction module, setting configuration file；User is according to production requirement, by remote
Journey man-machine interface writes configuration file, and intelligent terminal issues configuration file, is stored immediately after being received by wireless network receiver,
Then handled after being read by microcontroller, generation configuration sequence is issued to the sensor for needing to configure, and completion was configured
Journey.
Human-computer interaction interface, user writes configuration file according to collection demand on interface；
Four parts of configuration file point：File address section, node serial number section, configuration feature section, configuration data section；
File address section is in order that specific configuration order can send to specific node and perform, to prevent from matching somebody with somebody scramble
Sequence；
Node serial number section is the numbering of sensor node, is combined using letter and number, the convenient concentrate tube to sensor
Reason；
Configuration feature section is that the work selection to node such as starts collection, interrupt acquisition and modification collection；
Configuration parameter section includes the collection period and total acquisition time of selection node；The node is performed after order, configuration
Parameter can be recorded, and generation form is preserved, realized on the interface of human-computer interaction module inquiry to the configuration node with
Monitoring in real time.
Embedded intelligence collecting unit, by wireless network receiver, when user can pass through 3G/4G/WiFi in remote terminal
Mode communicates with embedded intelligence collecting unit.
The new configuration file that data memory module is set by the user is stored in Flash PROM after being received, and is initially matched somebody with somebody
Confidence breath is stored in E2In PROM, after configuration task is performed, E2Information in PROM is automatically updated, and replaces the node original
Initial configuration information.
The operation method of big data collector remotely configurable, comprises the following steps under manufacturing environment：
Step one：In process of production, user by terminal remotely to collecting unit send configuration file, file content
Include node serial number, configuration feature and configuration parameter；
Step 2：Collecting unit receives after order and to store file, and transmits to microcontroller and handled；
Step 3：The modularization design that generation node can be recognized after file is processed, being issued to by interface will be to be configured
Acquisition node；
Step 4：Node is received to be started to perform after its modularization design, is adjusted its configuration parameter, is completed Remote configuration process.
The present invention has the following advantages and effect relative to prior art：
1st, the present invention can be directed to the demand of workshop gathered data, the acquisition parameter of dynamic modification node, with very big
Flexibility.
2nd, the present invention is remotely assigning configuration order by wireless network, can realize the integrated management to acquisition node, improves
Allocative efficiency, meets configuration requirement of real-time.
3rd, the present invention is not in the case where changing acquisition system hardware configuration, by configuring in real time, reasonable distribution collection
Resource, improves the utilization rate of acquisition node.
4th, the present invention operates simply, it is not necessary to program, and only need to inquire about sensor function parameter document can configure.
5th, the present invention requires low to device hardware, based on modularized design, is susceptible to extend and changes, with stronger
Practicality.
Brief description of the drawings
Fig. 1 configuration flow figures of the present invention.
Fig. 2 hardware structure diagrams of the present invention.
Fig. 3 configuration file format figures of the present invention.
Embodiment
The present invention is more specifically described in detail with reference to specific embodiment.
Fig. 1 to Fig. 3；For overall composition of the invention：Intelligent data collecting unit and remote operation including being deployed in manufacture scene
Terminal；Intelligent data collecting unit (embedded) transmits the data collected to server by data interaction module, and server is
The core component of data processing, is in the top layer of industrial manufacturing system, can pass through wireless network or EPA and collection
Unit carries out data interaction.
After the data of collection are analyzed and processed in the server, obtaining result and information can transmit to man-machine interaction circle
Face, user can need to reconfigure some data according to these results come decision-making and definition, be important, variable data or general
Logical data.
Such as under Stationary Random Environments, some data do not influence or influenceed on production process less, can with interrupt acquisition this
The node of a little data, or its less acquisition time, can save the sensor energy, extend node working life.
And for some variable critical datas, in order to ensure the normal operation of whole manufacture system, it is necessary to quickly make
React and processing adjustment in time, its acquisition node number, increase sample frequency acquisition time length can be increased, it is ensured that collection information
Accuracy and validity.
By software definition and configuration, user being capable of reasonable distribution and the limited collecting device resource of utilization, data transfer
When bandwidth resources and server operation process resource so that the use of resource is optimized, and improves data acquisition and place
The efficiency of reason.
User inquires about the nodal information for gathering these data by human-computer interaction interface in nodal information storehouse, it is determined that configuration
After function and parameter, start to write configuration file.
With reference to Fig. 3, in configuration file, file one node of correspondence, four pieces of file point：Address field, numbering section, configuration
Functional section, configuration data section.
The function of address field is in order that specific configuration order can send to specific node and perform, to prevent from matching somebody with somebody scramble
Sequence, each intelligent data collecting unit must possess a specific address.It must contain from the file remotely sent and require access
Address, the configuration order could be performed by only possessing the collecting unit of this special address.
Numbering section is the numbering of sensor node, has just been finished according to its type when sensor is disposed, has utilized letter
With numeral combination, facilitate the centralized management of sensor.
Configuration feature section is that the work selection to node such as starts collection, interrupt acquisition and modification collection, when we are whole
Only during the collection of some nodes, parameter section selection is sky.
When selection modification parameter, it is necessary to set configuration parameter section, include collection period and the total collection of selection node
Time.
All kinds of alternative configuration parameters of sensor have made document storing in interface, and user can directly select
Select, eliminate the lookup time, and in the case of unfamiliar to sensor parameters performance, parameter setting mistake so that node
Cisco unity malfunction.So make it that operation is simpler, it is not necessary to deeply understand that file can be set in sensor function parameter.Match somebody with somebody
Put after file finishes writing, needed by actual conditions, the number of nodes and its parameter of configuration can be sent one by one, can also unify to send out
Send, neatly manipulate configuration work.And file can be saved, need next time that when configuring this function record can be inquired about, select
After be done directly configuration, reduce workload.
With reference to Fig. 2；Wireless network transceiver is set in intelligent data collecting unit, for receiving order and sending implementing result.
Because remote terminal can be mobile phone, flat board or PC, we can pass through the modes such as 3G/4G/WiFi and collection
Unit communication, above-mentioned communication mode efficiency of transmission is very high.Configuration file is received after being recognized by special address, is first stored in
In Flash PROM, Flash chip supports section erasing and full wafer erasing, can be with fast cache and read-write, initial configuration information
It is stored in E2In PROM, E2PROM also serves as situ configuration function reserved area, is used in the case where Remote configuration breaks down.
Microcontroller uses embedded real-time operating system, preset RS-232 and RS-485 interface communications interface.One is adopted
Collect unit and three acquisition nodes are connected by sensor plate, save the device resources such as microcontroller, can also complete well
Task, microcontroller connects other modules by outer end interface.The configuration of corresponding node in Flash PROM is read by microcontroller
Data address, according to configuration feature and parameter, control universaling I/O port produces the modularization design that can be recognized accordingly by sensor,
Input is into configuration register, and the sensing node starts to perform modularization design after receiving, so as to realize long-range to acquisition node
Configuration operation.After execution is configured, E2The configuration data of the node can be automatically updated in PROM, replace the initial configuration of the node
Information.The information of configuration and practice condition are generated form by FSMC interfaces and sent to human-computer interaction interface by collecting unit, are used
Family can realize the Mission Monitor to configured node on interface, also allow for performing next configuration task.
Now by taking temperature sensor as an example, in the region of manufacture scene temperature change very greatly, we will reconfigure sensor
Parameter realizes the real time monitoring to site environment temperature and processing, prevents from influenceing production equipment because temperature change is excessive.If
Sample frequency before is 10Hz, and present requirement sample frequency increases to 50Hz.User searches the region in remote interface
The numbering and collecting device of respective sensor read the address of file, in the modification of function segment selector, configuration data section selection
Sample frequency, completes writing for configuration file.Then be issued to collecting unit, microcontroller order is handled after by sensing
Device is performed, and completes configuration process.
As described above, the present invention can be better realized.
Embodiments of the present invention are simultaneously not restricted to the described embodiments, other any Spirit Essences without departing from the present invention
With the change made under principle, modification, replacement, combine, simplify, should be equivalent substitute mode, be included in the present invention
Within protection domain.
Claims (5)
1. big data collector remotely configurable under a kind of manufacturing environment, it is characterised in that：The big data collector is by disposing
Embedded intelligence collecting unit and remote operation terminal composition at manufacture scene；
Embedded intelligence collecting unit includes：Microcontroller, data acquisition module, data memory module, data interaction module, nothing
Gauze receiver, serial ports and sensor plate；
Remote operation terminal includes：Human-computer interaction module, setting configuration file；User passes through remote person according to production requirement
Configuration file is write at machine interface, and intelligent terminal issues configuration file, is stored immediately after being received by wireless network receiver, then
Handled after being read by microcontroller, generation configuration sequence is issued to the sensor for needing to configure, and completes configuration process.
2. the big data collector that remotely can configure under manufacturing environment according to claim 1, it is characterised in that man-machine interaction
Interface, user writes configuration file according to collection demand on interface；
Four parts of file point：File address section, node serial number section, configuration feature section, configuration data section；
File address section is in order that specific configuration order can send to specific node and perform, to prevent that configuration is out of order；
Node serial number section is the numbering of sensor node, is combined using letter and number, the convenient centralized management to sensor；
Configuration feature section is that the work selection to node such as starts collection, interrupt acquisition and modification collection；
Configuration parameter section includes the collection period and total acquisition time of selection node；The node is performed after order, configuration parameter
Can be recorded, generation form is preserved, realized on the interface of human-computer interaction module inquiry to the configuration node with real time
Monitoring.
3. the big data collector that remotely can configure under manufacturing environment according to claim 1, it is characterised in that embedded intelligence
Can collecting unit, by wireless network receiver, when user can pass through 3G/4G/WiFi modes and embedded intelligence in remote terminal
Collecting unit communicates.
4. the big data collector that remotely can configure under manufacturing environment according to claim 1, it is characterised in that data storage
The new configuration file that module is set by the user is stored in Flash PROM after being received, and initial configuration information is stored in
E2In PROM, after configuration task is performed, E2Information in PROM is automatically updated, and replaces the original initial configuration information of the node.
5. the operation method of big data collector remotely configurable under manufacturing environment described in a kind of claim 1, its feature exists
In comprising the following steps：
Step one：In process of production, user by terminal remotely to collecting unit send configuration file, file content is included
Node serial number, configuration feature and configuration parameter；
Step 2：Collecting unit receives after order and to store file, and transmits to microcontroller and handled；
Step 3：The modularization design that generation node can be recognized after file is processed, is issued to by interface and adopts to be configured
Collect node；
Step 4：Node is received to be started to perform after its modularization design, is adjusted its configuration parameter, is completed Remote configuration process.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109039736A (en) * | 2018-07-31 | 2018-12-18 | 郑州合撷亨商贸有限公司 | A kind of system of multistage wireless asynchronous refresh configurator |
| CN109302480A (en) * | 2018-10-10 | 2019-02-01 | 江苏卓正环保科技有限公司 | A kind of method of data collecting instrument Remote configuration |
| CN111181776A (en) * | 2019-12-17 | 2020-05-19 | 厦门计讯物联科技有限公司 | MODBUS RTU-based data acquisition method, device and system |
| CN111983949A (en) * | 2020-07-16 | 2020-11-24 | 徐州晶睿半导体装备科技有限公司 | Device control method and system based on Dotnet upper computer and lower computer |
| CN112085864A (en) * | 2020-08-25 | 2020-12-15 | 龙铁纵横（北京）轨道交通科技股份有限公司 | Data management method and system, terminal device and computer readable storage medium |
| CN112231371A (en) * | 2020-10-15 | 2021-01-15 | 中电工业互联网有限公司 | Configurable report generation method and system based on engineering machinery big data |
| CN112502909A (en) * | 2020-11-26 | 2021-03-16 | 中车永济电机有限公司 | Wind driven generator fault detection method, data acquisition device, server and system |
| CN114070879A (en) * | 2021-11-26 | 2022-02-18 | 安天科技集团股份有限公司 | Data acquisition unit control method, device and related equipment |
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| CN104184786A (en) * | 2013-09-12 | 2014-12-03 | 中国林业科学研究院资源信息研究所 | Wireless sensor cloud gateway system for forest environment |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109039736A (en) * | 2018-07-31 | 2018-12-18 | 郑州合撷亨商贸有限公司 | A kind of system of multistage wireless asynchronous refresh configurator |
| CN109302480A (en) * | 2018-10-10 | 2019-02-01 | 江苏卓正环保科技有限公司 | A kind of method of data collecting instrument Remote configuration |
| CN111181776A (en) * | 2019-12-17 | 2020-05-19 | 厦门计讯物联科技有限公司 | MODBUS RTU-based data acquisition method, device and system |
| CN111181776B (en) * | 2019-12-17 | 2022-09-23 | 厦门计讯物联科技有限公司 | MODBUS RTU-based data acquisition method, device and system |
| CN111983949B (en) * | 2020-07-16 | 2022-04-15 | 徐州晶睿半导体装备科技有限公司 | Device control method and system based on Dotnet upper computer and lower computer |
| CN111983949A (en) * | 2020-07-16 | 2020-11-24 | 徐州晶睿半导体装备科技有限公司 | Device control method and system based on Dotnet upper computer and lower computer |
| CN112085864A (en) * | 2020-08-25 | 2020-12-15 | 龙铁纵横（北京）轨道交通科技股份有限公司 | Data management method and system, terminal device and computer readable storage medium |
| CN112231371A (en) * | 2020-10-15 | 2021-01-15 | 中电工业互联网有限公司 | Configurable report generation method and system based on engineering machinery big data |
| CN112502909A (en) * | 2020-11-26 | 2021-03-16 | 中车永济电机有限公司 | Wind driven generator fault detection method, data acquisition device, server and system |
| WO2022110330A1 (en) * | 2020-11-26 | 2022-06-02 | 中车永济电机有限公司 | Wind turbine fault detection method, data acquisition device, server, and system |
| CN112502909B (en) * | 2020-11-26 | 2023-09-08 | 中车永济电机有限公司 | Wind driven generator fault detection method, data acquisition device, server and system |
| CN114070879A (en) * | 2021-11-26 | 2022-02-18 | 安天科技集团股份有限公司 | Data acquisition unit control method, device and related equipment |
| CN114070879B (en) * | 2021-11-26 | 2024-01-26 | 安天科技集团股份有限公司 | Data collector control method and device and related equipment |
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