CN207216396U - A kind of big Locomotive remote control system of capacity coke oven four - Google Patents
A kind of big Locomotive remote control system of capacity coke oven four Download PDFInfo
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- CN207216396U CN207216396U CN201721184141.9U CN201721184141U CN207216396U CN 207216396 U CN207216396 U CN 207216396U CN 201721184141 U CN201721184141 U CN 201721184141U CN 207216396 U CN207216396 U CN 207216396U
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Abstract
The utility model discloses a kind of big Locomotive remote control system of capacity coke oven four, including:Programmable logic controller (PLC) PLC is coordinated on Central Control Room, charging car, ram, coke guide, coke tank truck, ground；Wherein, remote control programmable logic controller (PLC) PLC is configured with Central Control Room, coordinate the big locomotive connections of PLC and four in ground, and PLC is coordinated on remote control PLC and ground, four big locomotives all connect, four big locomotives can be directly or indirectly manipulated, improve four big locomotive automation degree, are taken a firm foundation for locomotive intelligent development, and equipment operation efficiency is improved, reduces labour, reduce labor intensity, improves the operating environment of operating personnel.
Description
Technical field
It the utility model is related to coking technology field, more particularly to a kind of big Locomotive remote control system of capacity coke oven four.
Background technology
7.63 meters of four big locomotives of coke oven, it is responsible for the coke pushing of coke oven, leads the associated production flows such as burnt, fortune is burnt, coalings, be coke oven
The important composition equipment of production, integrally outfit level is that the current world is state-of-the-art to four big locomotive machinery of coke oven, supporting movement
Machinery has the characteristics of automaticity is high, reliability and security are good, easy maintenance is low with maintenance rate.
Four big locomotives, mainly including the single devices such as charging car, ram, coke guide, coke tank truck (commonly referred to as four big machines
Car).
Current four big locomotive system of coke oven is equipped with ground and coordinates redundant PLC system, between each car, locomotive and coke oven
It is chain that body, dedusting etc. carry out signal communication.Four big locomotives are also equipped with vehicle coordinated management system (cokemaster), Xiang Si great
Locomotive sends control command, and four big locomotives are using basic training such as once contraposition, heat (batch) number identification, automatic aligning, four big locomotive interlockings
Can, to ensure safely and effectively to produce, but the automaticity of four current big locomotives is not high, it is impossible to realizes remote control.
Utility model content
The utility model provides a kind of big Locomotive remote control system of capacity coke oven four, to solve four current big locomotives
Automaticity it is not high, it is impossible to realize the technical problem of remote control.
In order to solve the above technical problems, the utility model provides a kind of big Locomotive remote control system of capacity coke oven four,
Including：Programmable logic controller (PLC) PLC is coordinated on Central Control Room, charging car, ram, coke guide, coke tank truck, ground；
Wherein, the charging car, the ram, the coke guide, the coke tank truck respectively can with ground coordination
Programmed logic controller PLC connections；
The Central Control Room is configured with remote control programmable logic controller (PLC) PLC；
The charging car, the ram, the coke guide, the coke tank truck, the ground coordinate PLC respectively with it is described
Remote control PLC connections.
Preferably, numeral is set to take the photograph respectively on the charging car, the ram, the coke guide, the coke tank truck
As head；
Audible-visual annunciator is set respectively on the charging car, the ram, the coke guide, the coke tank truck；
Emergent stopping is set to press respectively on the charging car, the ram, the coke guide, the coke tank truck
Button.
Preferably, full-view camera is set in coal top of tower both sides.
Preferably, the ram, the coke guide by optical fiber by each self-corresponding camera signals lead to it is described in
The video control system of room is controlled, the charging car, the coke tank truck by each self-corresponding camera signals by wirelessly leading to institute
State the video control system of Central Control Room.
Preferably, the position of digital camera includes corresponding to the ram increase：Head and tail coke disk；Take a machine whippletree；
Pushing ram direction of advance；Flat coal measures system；East side traveling；West side traveling.
Preferably, the position of camera includes corresponding to the coke guide increase：Head and tail coke disk；Take a machine whippletree；Lead Jiao
Grid locking；East side traveling；West side traveling.
Preferably, the position of digital camera includes corresponding to the charging car increase：1 screw feeder system；2 spiral shells
Revolve feeding system；3 screw feeder systems；4 screw feeder systems；By coal sluice gate system；East side traveling；West side traveling.
Preferably, the position of digital camera includes corresponding to the coke tank truck increase：Have and drive burnt tank；Without the burnt tank of drive；East
Sidle row；West side traveling.
Preferably, the remote control PLC is configured with 32 input DI modules, and 32 be output DO modules.
Preferably, set respectively on the charging car, the ram, the coke guide, the coke tank truck remote
Journey release button.
By one or more technical scheme of the present utility model, the utility model has the advantages that or excellent
Point：
The utility model discloses a kind of big Locomotive remote control system of capacity coke oven four, including:Central Control Room, charging car,
Programmable logic controller (PLC) PLC is coordinated on ram, coke guide, coke tank truck, ground；Wherein, it is configured with remote control in Central Control Room
The connection of the big locomotives of PLC and four is coordinated on programmable logic controller (PLC) PLC, ground, and PLC, four big is coordinated on remote control PLC and ground
Locomotive all connects, and can directly or indirectly manipulate four big locomotives, improves four big locomotive automation degree, is locomotive intelligence
Change development to take a firm foundation, and improve equipment operation efficiency, reduce labour, reduce labor intensity, improve
The operating environment of operating personnel.
Brief description of the drawings
Fig. 1 is a kind of structural representation for the big Locomotive remote control system of capacity coke oven four that the utility model embodiment provides
Figure；
Fig. 2 is a panorama large-size screen monitors and eight locomotive state display screens for the Central Control Room that the utility model embodiment provides
Schematic diagram.
Embodiment
In order that the utility model the technical staff in the technical field is more clearly understood that the utility model, tie below
Accompanying drawing is closed, technical solutions of the utility model are described in detail by specific embodiment.
The big Locomotive remote control system of capacity coke oven four of the present utility model, it is intended, primarily, to improve 7.63 meters of four big machines of coke oven
The automaticity of car.
Referring to Fig. 1, a kind of big Locomotive remote control system of capacity coke oven four of the utility model embodiment offer, including：
Programmable logic controller (PLC) PLC is coordinated on Central Control Room, charging car, ram, coke guide, coke tank truck, ground；The Central Control Room configuration
There is remote control programmable logic controller (PLC) PLC.The remote control PLC is configured with 32 input DI modules, and 32 be output DO
Module.
And the annexation of these equipment is：
The charging car, the ram, the coke guide, the coke tank truck coordinate programmable patrol with the ground respectively
Collect controller PLC connections；
The charging car, the ram, the coke guide, the coke tank truck, the ground coordinate PLC respectively with it is described
Remote control PLC connections.
In actual applications, coke oven is actually four, and respectively AB coke ovens (i.e. the general designation of A coke ovens and B coke ovens), CD are burnt
Stove (general designation of C coke ovens and D coke ovens).
AB coke ovens are corresponding with a set of four big locomotives jointly：AB rams, AB coke guides, AB charging cars, AB coke tank trucks.
CD coke ovens are corresponding with a set of four big locomotives jointly：CD rams, CD coke guides, CD charging cars, CD coke tank trucks.
In addition, the utility model also provides a set of four standby big locomotives.Therefore the utility model actually uses altogether
Three set of four big locomotive, and for convenient transportation, a coke guide and a coke tank truck are also added in addition.Therefore actually generating
In employ 14 chassis.
It is worth noting that, although the utility model has used 14 chassis, and the numbering of this 14 chassis is：1-3# coke pushings
Machine (namely 1# rams, 2# rams, 3# rams), (namely 1# coke guides, 2# coke guides, 3# are blocked 1-4# coke guides
Burnt machine, 4# coke guides), 1-3# charging cars (namely 1# charging cars, 2# charging cars, 3# charging cars), 1-4# coke tank trucks are (namely
1# coke tank trucks, 2# coke tank trucks, 3# coke tank trucks, 4# coke tank trucks).
This 14 chassis can all install camera, audible-visual annunciator, scram button etc., therefore have in Fig. 1：1-3# coke pushings
Machine Video Controller, 1-4# coke guide Video Controllers etc..And 1-3# rams, 1-4# coke guides etc. all connect ground association
Adjust PLC.
It is circulation work that this, which has numbered 14 chassis, if worked in AB coke ovens or CD coke ovens, utilizes AB
Or CD makes a distinction.For example, 1# rams work in AB coke ovens, then just just it is changed into AB rams using 1# rams, and
The scram button installed thereon is changed into AB locomotive scram buttons, and audible-visual annunciator is then AB audible-visual annunciators.By that analogy.
It is arranged such, remote control PLC can directly or indirectly manipulate four big locomotives, and it is automatic to improve four big locomotives
Change degree, taken a firm foundation for locomotive intelligent development.
For convenience of description with explanation the utility model, each equipment is introduced separately below.
For four big locomotives, then one group of four big locomotive therein is introduced, the setting of other four big locomotives is similar, therefore no longer superfluous
State.
Digital camera, audible-visual annunciator etc. part can be set respectively on four big locomotives, so that remote control PLC is more preferable
Four big locomotive of manipulation.
Specifically analyzed below,
Digital camera is set respectively on the charging car, the ram, the coke guide, the coke tank truck.Enter
One step, each self-corresponding camera signals are led to regarding for the Central Control Room by the ram, the coke guide by optical fiber
Frequency control system, the charging car, the coke tank truck by each self-corresponding camera signals by wirelessly leading to the Central Control Room
Video control system.
Specifically, when setting camera, with the visual angle of driver and the place of the daily concern of driver on four big locomotives
Increase digital camera.In addition, every locomotive increases a Video Controller, realize that institute's monitored picture possesses storage and calls work(
Can, for failure investigation and crash analysis.Ram, coke guide lead to camera signals by optical fiber the video control of Central Control Room
System processed.Charging car, coke tank truck are by the way that camera signals wirelessly to be led to the video control system of Central Control Room, in Central Control Room increase
One panorama large-size screen monitors and eight locomotive state display screens.It is the panorama large-size screen monitors and eight locomotive states of Central Control Room referring to Fig. 2
The schematic diagram of display screen.
Further, increase full-view camera in coal top of tower both sides, make remotely have an entirety to four big locomotive productions
The visual field, go wrong to find in time, ensure safety.
The position of four big locomotive installation digital cameras is introduced separately below.
Further, the position of digital camera includes corresponding to the ram increase：Head and tail coke disk；Take a machine horizontal stroke
Thick stick；Pushing ram direction of advance；Flat coal measures system；East side traveling；West side traveling.
Further, the position of camera includes corresponding to the coke guide increase：Head and tail coke disk；Take a machine whippletree；Lead
Burnt grid locking；East side traveling；West side traveling.
Further, the position of digital camera includes corresponding to the charging car increase：1 screw feeder system；2
Screw feeder system；3 screw feeder systems；4 screw feeder systems；By coal sluice gate system；East side traveling；West side traveling.
Further, the position of digital camera includes corresponding to the coke tank truck increase：Have and drive burnt tank；Without the burnt tank of drive；
East side traveling；West side traveling.
In addition, the utility model can also be in the charging car, the ram, the coke guide, the burnt tank
Audible-visual annunciator is set respectively on car；
Emergent stopping is set to press respectively on the charging car, the ram, the coke guide, the coke tank truck
Button.In addition, also increasing fault recognition function, realize the monitoring of locomotive fully automatic operation alarm and abnormal emergent stopping work(occurs
Can, ensure locomotive operation safety.
In addition, being provided with long-range release button on each locomotive, only locomotive presses the button, and locomotive just enters long-range behaviour
Control state, Central Control Room just has to the locomotive operation authority, while Central Control Room can allocate one group of locomotive and coordinate coke oven production.
The four big upper wincc pictures of locomotive HMI are integrated into a project, realize Central Control Room remote monitoring and operation (hand
A dynamic, semi-automatic, full-automatic, key, remote mode).
For Central Control Room：
Central Control Room increases a set of remote control PLC (such as S7-400 series of PLC system) and is equipped with 32 DO modules and DI
Module, realize and coordinate to be communicated with ground, four big locomotive relevant operational state, alarm logging and operation notes are led to remotely
PLC is manipulated, remote control PLC carries out interrelated logic and judged with computing eventually through 13 by gathering locomotive operating data
Video Controller switching locomotive status display picture is controlled in DO points output-controllings, it is therefore an objective in the same of locomotive operation or remote control
When, camera automatically switches to motion picture, realizes long-range obtain and the live identical visual field.
In summary, the utility model optimizes four big locomotive original systems from security standpoint, ensures system in safety
Under the premise of stablize a key fully automatic operation.1) collision avoidance system software and hardware between locomotive is subjected to upgrading optimization, end is slowed down, limit
Fast terminal limit protects adjusting and optimizing, and frequency converter braking, brake sticking brake transformation, ensureing being capable of safe stopping when locomotive occurs abnormal
Under.2) coke tank truck Jiao tank and coke guide increase bidirectional inductive are spacing, it is ensured that burnt tank just allows coke pushing in the case where leading burnt grid.3) push away, block
Burnt machine visit increase whippletree detect in place it is spacing etc..
By one or more technical scheme of the present utility model, the utility model has the advantages that or excellent
Point：
The utility model discloses a kind of big Locomotive remote control system of capacity coke oven four, including:Central Control Room, charging car,
Programmable logic controller (PLC) PLC is coordinated on ram, coke guide, coke tank truck, ground；Wherein, it is configured with remote control in Central Control Room
The connection of the big locomotives of PLC and four is coordinated on programmable logic controller (PLC) PLC, ground, and PLC, four big is coordinated on remote control PLC and ground
Locomotive all connects, and can directly or indirectly manipulate four big locomotives, improves four big locomotive automation degree, is locomotive intelligence
Change development to take a firm foundation, and improve equipment operation efficiency, reduce labour, reduce labor intensity, improve
The operating environment of operating personnel.
Although having been described for preferred embodiment of the present utility model, one of ordinary skilled in the art once knows
Basic creative concept, then other change and modification can be made to these embodiments.So appended claims are intended to explain
To include preferred embodiment and fall into being had altered and changing for the scope of the utility model.
Obviously, those skilled in the art can carry out various changes and modification without departing from this practicality to the utility model
New spirit and scope.So, if these modifications and variations of the present utility model belong to the utility model claims and
Within the scope of its equivalent technologies, then the utility model is also intended to comprising including these changes and modification.
Claims (10)
- A kind of 1. big Locomotive remote control system of capacity coke oven four, it is characterised in that including：Central Control Room, charging car, ram, Programmable logic controller (PLC) PLC is coordinated on coke guide, coke tank truck, ground；Wherein, the charging car, the ram, the coke guide, the coke tank truck are coordinated programmable with the ground respectively Logic controller PLC connections；The Central Control Room is configured with remote control programmable logic controller (PLC) PLC；The charging car, the ram, the coke guide, the coke tank truck, the ground coordinate PLC respectively with it is described long-range Manipulate PLC connections.
- A kind of 2. big Locomotive remote control system of capacity coke oven four as claimed in claim 1, it is characterised in thatDigital camera is set respectively on the charging car, the ram, the coke guide, the coke tank truck；Audible-visual annunciator is set respectively on the charging car, the ram, the coke guide, the coke tank truck；Emergency stop button is set respectively on the charging car, the ram, the coke guide, the coke tank truck.
- 3. a kind of big Locomotive remote control system of capacity coke oven four as claimed in claim 1, it is characterised in that in coal top of tower Both sides set full-view camera.
- A kind of 4. big Locomotive remote control system of capacity coke oven four as claimed in claim 2, it is characterised in thatThe ram, the coke guide lead to each self-corresponding camera signals by optical fiber the video control of the Central Control Room System processed, the charging car, the coke tank truck by each self-corresponding camera signals by wirelessly leading to regarding for the Central Control Room Frequency control system.
- A kind of 5. big Locomotive remote control system of capacity coke oven four as claimed in claim 3, it is characterised in thatThe position of digital camera includes corresponding to the ram increase：Head and tail coke disk；Take a machine whippletree；Pushing ram advance side To；Flat coal measures system；East side traveling；West side traveling.
- A kind of 6. big Locomotive remote control system of capacity coke oven four as claimed in claim 3, it is characterised in thatThe position of camera includes corresponding to the coke guide increase：Head and tail coke disk；Take a machine whippletree；Lead burnt grid locking；East side Traveling；West side traveling.
- A kind of 7. big Locomotive remote control system of capacity coke oven four as claimed in claim 3, it is characterised in that the charging car The position of digital camera corresponding to increase includes：1 screw feeder system；2 screw feeder systems；3 screw feeder systems System；4 screw feeder systems；By coal sluice gate system；East side traveling；West side traveling.
- A kind of 8. big Locomotive remote control system of capacity coke oven four as claimed in claim 3, it is characterised in that the coke tank truck The position of digital camera corresponding to increase includes：Have and drive burnt tank；Without the burnt tank of drive；East side traveling；West side traveling.
- A kind of 9. big Locomotive remote control system of capacity coke oven four as claimed in claim 1, it is characterised in that the long-range behaviour Control PLC is configured with 32 input DI modules, and 32 be output DO modules.
- 10. a kind of big Locomotive remote control system of capacity coke oven four as claimed in claim 1, it is characterised in that in the dress Coal car, the ram, the coke guide, long-range release button is set respectively on the coke tank truck.
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| CN201721184141.9U CN207216396U (en) | 2017-09-15 | 2017-09-15 | A kind of big Locomotive remote control system of capacity coke oven four |
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| CN201721184141.9U CN207216396U (en) | 2017-09-15 | 2017-09-15 | A kind of big Locomotive remote control system of capacity coke oven four |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110113568A (en) * | 2019-04-15 | 2019-08-09 | 浙江天璇智控科技有限公司 | The interlocking of four vehicles and automated driving system |
| CN110591737A (en) * | 2018-06-12 | 2019-12-20 | 上海携力自动化科技有限公司 | Intelligent four cart operation anti-collision control device for coke oven |
| CN111849517A (en) * | 2020-07-28 | 2020-10-30 | 华泰永创(北京)科技股份有限公司 | Control method, device and system of coke dry quenching coke loading equipment |
| CN113801666A (en) * | 2021-10-26 | 2021-12-17 | 大连华锐重工焦炉车辆设备有限公司 | Virtual-real combined debugging system and debugging method for large coke oven mechanical equipment |
| CN114940913A (en) * | 2022-05-11 | 2022-08-26 | 太原重工股份有限公司 | Remote one-key coking system of coke oven mechanical equipment |
-
2017
- 2017-09-15 CN CN201721184141.9U patent/CN207216396U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110591737A (en) * | 2018-06-12 | 2019-12-20 | 上海携力自动化科技有限公司 | Intelligent four cart operation anti-collision control device for coke oven |
| CN110113568A (en) * | 2019-04-15 | 2019-08-09 | 浙江天璇智控科技有限公司 | The interlocking of four vehicles and automated driving system |
| CN111849517A (en) * | 2020-07-28 | 2020-10-30 | 华泰永创(北京)科技股份有限公司 | Control method, device and system of coke dry quenching coke loading equipment |
| CN111849517B (en) * | 2020-07-28 | 2021-11-16 | 华泰永创(北京)科技股份有限公司 | Control method, device and system of coke dry quenching coke loading equipment |
| CN113801666A (en) * | 2021-10-26 | 2021-12-17 | 大连华锐重工焦炉车辆设备有限公司 | Virtual-real combined debugging system and debugging method for large coke oven mechanical equipment |
| CN113801666B (en) * | 2021-10-26 | 2024-04-05 | 大连华锐重工焦炉车辆设备有限公司 | Virtual-real combined large-scale coke oven mechanical equipment debugging system and debugging method |
| CN114940913A (en) * | 2022-05-11 | 2022-08-26 | 太原重工股份有限公司 | Remote one-key coking system of coke oven mechanical equipment |
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