CN110143522A - One kind being suitable for unmanned stockyard land side truck operating area and controls exchange method - Google Patents

One kind being suitable for unmanned stockyard land side truck operating area and controls exchange method Download PDF

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Publication number
CN110143522A
CN110143522A CN201910565497.4A CN201910565497A CN110143522A CN 110143522 A CN110143522 A CN 110143522A CN 201910565497 A CN201910565497 A CN 201910565497A CN 110143522 A CN110143522 A CN 110143522A
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China
Prior art keywords
land side
operating area
control
truck
land
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CN201910565497.4A
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Chinese (zh)
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CN110143522B (en
Inventor
赵斌
孙金余
马矜
许力
孙滔然
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Shanghai Zhenghua Heavy Industries Co Ltd
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Shanghai Zhenghua Heavy Industries Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
    • B66C13/085Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions electrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/40Applications of devices for transmitting control pulses; Applications of remote control devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/46Position indicators for suspended loads or for crane elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C15/00Safety gear

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

A kind of unmanned stockyard land side truck operating area that is suitable for provided by the invention controls exchange method, control mainframe is placed in operating area, installation land siding track hangs auxiliary control interaction host as master control in control mainframe, controls and is also configured with liquid crystal display, control panel, lane status indicator lamp and voice broadcast on mainframe;Camera is installed in truck parking area, camera and land siding track hang auxiliary control interaction host foundation and communicate, to form land side operating area interactive system;After hanging the real-time acquisition camera information of auxiliary control interaction host and control panel input information by land siding track, logic judgment is carried out, to realize land side inlet process, land side hair case process and abnormal process.The present invention improves enhancing visualizing management process, reduces ROS platform human cost and outer truck driver waiting time, while having still ensured that the safety and operating efficiency requirement of automated container terminal.

Description

One kind being suitable for unmanned stockyard land side truck operating area and controls exchange method
Technical field
The present invention relates to the electrical controls of unmanned stockyard land side truck operating area, are applicable in more specifically to one kind Exchange method is controlled in unmanned stockyard land side truck operating area.
Background technique
It is formally put into from Netherlands Rotterdam ECT (Europe Conta i ner Termi na l s) harbour in 1993 Operation, countries in the world also start the construction of the even full-automatic container terminal in semi-automatic container terminal.With automatic Change deepening continuously for container terminal construction, the scale in automatic cabinet stockyard increasingly increases, at present land side truck operation stream Cheng Zhong can just carry out the operation of manual pick-and-place case after needing long-range driver safety to confirm.Along with remote operation driver and case area Operation ratio increasingly improve, the land side safety verification mode of long-range driver operation has become for the main efficiency of automatic yard One of bottleneck.
As shown in Figure 1, existing land side safety verification operation mode is as follows: when inlet operation, making in normal automatic flow In industry, suspender grabs container after reaching designated position.After the completion of automatic blocking, raising rises to 30 cm heights, at this time System notifies track crane driver to confirm working condition safety by remote camera, and system receives track crane driver and confirms safety signal Afterwards, into subsequent automatic flow.When pick-up operation, raising drops to 10 meter ampere full-heights, and system notice track crane driver passes through After remote camera confirms that working condition safety, system receive track crane driver confirmation safety signal, continue to put case into automatic flow. It determines after having case signal, system notifies track crane driver to reaffirm working condition safety by remote camera, and system receives rail After road hangs driver's confirmation safety signal, into subsequent automatic flow.
In order to guarantee station resource utilization, while the problems such as consider operation room arrangement, so execute-in-place The quantity of platform is fixed.Therefore, a track crane driver needs in face of more track cranes, when the operation simultaneously of more track cranes, just Job queue's phenomenon can occur.Therefore, inevitably occur the plenty of time be wasted in parking orbit hang driver safety confirmation Process in, in order to further increase the operational efficiency of automatic yard, it is necessary to optimization promoted land side truck exchange area operation Efficiency.
Summary of the invention
In view of the above defects of the prior art, the object of the present invention is to provide one kind to be suitable for unmanned stockyard land side Truck operating area controls exchange method, improves enhancing visualizing management process, reduces ROS platform human cost and outer truck driver Waiting time, while having still ensured that the safety and operating efficiency requirement of automated container terminal.
To achieve the above object, the present invention adopts the following technical scheme:
One kind being suitable for unmanned stockyard land side truck operating area and controls exchange method, places control host in operating area Cabinet, the interior installation land siding track of control mainframe hang auxiliary control interaction host as master control, control and also match on mainframe It is equipped with liquid crystal display, control panel, lane status indicator lamp and voice broadcast;
Camera is installed in truck parking area, camera and land siding track hang auxiliary control interaction host foundation and communicate, To form land side operating area interactive system;
The real-time acquisition camera information of auxiliary control interaction host is hung by land siding track and control panel inputs information Afterwards, logic judgment is carried out, to realize land side inlet process, land side hair case process and abnormal process.
It is furnished with ACK button on the control panel, tightly stops button.
The land side inlet process, comprising the following steps:
1) after the large and small vehicle motion positions control of track crane, the container on truck is grabbed in suspender decline, and automatic blocking is completed Afterwards, raising position is greater than the height of 30cm when by container crane to from case;
2) land side operating area interactive system starts to intervene, and liquid crystal display and the flashing of lane status indicator lamp prompt collection Block driver and confirms working condition safety;
3) truck driver confirms that suspender is grabbed case and completed by camera video signal shown on liquid crystal display, confirmation After press ACK button;
4) after land side operating area interactive system receives driver's confirmation signal, track crane equipment is fed back to by control bus Control system, confirmation safety;
5) after the control system of track crane equipment receives land side operating area interactive system confirmation safety signal, entrance is subsequent Automatic flow.
Send out case process in the land side, comprising the following steps:
1) track crane band case, raising drop to the safe altitude greater than 8m;
2) land side operating area interactive system starts to intervene, and liquid crystal display and the flashing of lane status indicator lamp prompt collection Block driver and confirms working condition safety;
3) truck driver confirms that suspender is grabbed case and completed by camera video signal shown on liquid crystal display, confirmation After press ACK button;
4) after land side operating area interactive system receives driver's confirmation signal, track crane equipment is fed back to by control bus Control system, confirmation safety;
5) after the control system of track crane equipment receives land side operating area interactive system confirmation safety signal, entrance is subsequent Automatic flow.
The exception process, comprising the following steps:
1) during land side inlet, land side hair case, truck driver has found that track crane equipment can not be automatically performed operating condition stream Tight shut-down condition occurs for journey;
2) driver, which presses, tightly stops button, tightly stops the control that signal reaches track crane equipment by land side operating area interactive system System processed, the execution of track crane equipment are stopped in emergency;
3) after the parking of track crane equipment, truck driver calls remote operation driver by intercom system and actively intervenes, manually Complete pick-and-place case process operating condition.
In the above technical solution, one kind provided by the present invention is suitable for unmanned stockyard land side truck operating area and controls Exchange method processed increases interactive system on the basis of original system, and the operation of original safety verification is shifted from track crane driver To truck driver, reduce station human cost.Meanwhile when station is busy, truck driver can directly confirm existing Field safe condition, saves the truck driver waiting time.Safety verification is carried out by track crane driver in existing procedure, and it is of the invention In, it is changed to truck driver and confirms security situation, more accurately.This system still remains convention security requirement, tightly stops once having Situations such as key, time-out unconfirmed, intercom calls, still can take over system control by track crane driver.Finally, from humane angle Degree considers that invention increases truck driver's participations, reduce track crane driver's workload, effectively improves two side drivers work Happiness.
Detailed description of the invention
Fig. 1 is the work flow diagram of existing unmanned stockyard land side truck operating area;
Fig. 2 is the schematic diagram that mainframe is controlled in present invention control exchange method;
Fig. 3 is the architecture design topological diagram of land side operating area interactive system in present invention control exchange method;
Fig. 4 is the work flow diagram of present invention control exchange method;
Fig. 5 is that the land siding track of land side operating area interactive system in present invention control exchange method hangs auxiliary control interaction The block schematic illustration of host;
Fig. 6 is display schematic diagram of the present invention control exchange method embodiment liquid crystal display in off position;
Fig. 7 is display schematic diagram of the present invention control exchange method embodiment liquid crystal display in working condition.
Specific embodiment
Technical solution of the present invention is further illustrated with reference to the accompanying drawings and examples.
Incorporated by reference to shown in Fig. 2 to Fig. 5, one kind provided by the present invention is suitable for unmanned stockyard land side truck operating area and controls Exchange method processed places control mainframe in operating area, and installation land siding track hangs auxiliary control and hands in control mainframe Mutual host controls as master control and is also configured with liquid crystal display, control panel, lane status indicator lamp and voice on mainframe Casting;
Camera is installed in truck parking area, camera and land siding track hang auxiliary control interaction host foundation and communicate, To form land side operating area interactive system;
The real-time acquisition camera information of auxiliary control interaction host is hung by land siding track and control panel inputs information Afterwards, logic judgment is carried out, to realize land side inlet process, land side hair case process and abnormal process.
Preferably, being furnished with ACK button (the green button) on the control panel, tightly stopping button (red button).
Preferably, the land side inlet process, comprising the following steps:
1) after the large and small vehicle motion positions control of track crane, the container on truck is grabbed in suspender decline, and automatic blocking is completed Afterwards, raising position is greater than the height of 30cm when by container crane to from case;
2) land side operating area interactive system starts to intervene, and liquid crystal display and the flashing of lane status indicator lamp prompt collection Block driver and confirms working condition safety;
3) truck driver confirms that suspender is grabbed case and completed by camera video signal shown on liquid crystal display, confirmation After press ACK button;
4) after land side operating area interactive system receives driver's confirmation signal, track crane equipment is fed back to by control bus Control system, confirmation safety;
5) after the control system of track crane equipment receives land side operating area interactive system confirmation safety signal, entrance is subsequent Automatic flow.
Preferably, case process is sent out in the land side, comprising the following steps:
1) track crane band case, raising drop to the safe altitude greater than 8m;
2) land side operating area interactive system starts to intervene, and liquid crystal display and the flashing of lane status indicator lamp prompt collection Block driver and confirms working condition safety;
3) truck driver confirms that suspender is grabbed case and completed by camera video signal shown on liquid crystal display, confirmation After press ACK button;
4) after land side operating area interactive system receives driver's confirmation signal, track crane equipment is fed back to by control bus Control system, confirmation safety;
5) after the control system of track crane equipment receives land side operating area interactive system confirmation safety signal, entrance is subsequent Automatic flow.
Preferably, the exception process, comprising the following steps:
1) during land side inlet, land side hair case, truck driver has found that track crane equipment can not be automatically performed operating condition stream Tight shut-down condition occurs for journey;
2) driver, which presses, tightly stops button, tightly stops the control that signal reaches track crane equipment by land side operating area interactive system System processed, the execution of track crane equipment are stopped in emergency;
3) after the parking of track crane equipment, truck driver calls remote operation driver by intercom system and actively intervenes, manually Complete pick-and-place case process operating condition.
By taking case process is sent out in land side as an example, for liquid crystal display in off position, display work flow only indicates explanation (as shown in Figure 6).After outer truck enters stockyard from gate, the logical current working of truck driver is the same, at control mainframe It sweeps and takes two dimensional code, land side operating area interactive system receives two dimensional code and is converted to track crane job instruction at this time.Track crane connects After job instruction, control track crane is run to designated position, and suspender drops to the safe altitude of 8m, liquid crystal display conversion The page is prompted (as shown in Figure 7) to truck driver operation.Driver determines that track crane position is correct, no by field observation Have pound truck it is first-class dangerous when, the ACK button of green is pressed, until track crane continues operation to normal case.Make land side Task is handed over to track crane driver by industry region interactive system, after track crane driver confirms that field condition is normal, track crane band Container leave, truck driver drives to leave.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate the present invention, And be not used as limitation of the invention, as long as the change in spirit of the invention, to embodiment described above Change, modification will all be fallen within the scope of claims of the present invention.

Claims (5)

1. one kind, which is suitable for unmanned stockyard land side truck operating area, controls exchange method, it is characterised in that: put in operating area Control mainframe is set, installation land siding track hangs auxiliary control interaction host as master control in control mainframe, controls host Liquid crystal display, control panel, lane status indicator lamp and voice broadcast are also configured on cabinet;
Camera is installed in truck parking area, camera and land siding track hang auxiliary control interaction host foundation and communicate, thus Form land side operating area interactive system;
After hanging the real-time acquisition camera information of auxiliary control interaction host and control panel input information by land siding track, into Row logic judgment, to realize land side inlet process, land side hair case process and abnormal process.
2. a kind of unmanned stockyard land side truck operating area that is suitable for as described in claim 1 controls exchange method, feature It is: is furnished with ACK button on the control panel, tightly stops button.
3. a kind of unmanned stockyard land side truck operating area that is suitable for as claimed in claim 2 controls exchange method, feature It is: the land side inlet process, comprising the following steps:
1) after the control of track crane large and small vehicle motion positions, the container on truck is grabbed in suspender decline, will after the completion of automatic blocking Raising position is greater than the height of 30cm when container crane is to from case;
2) land side operating area interactive system starts to intervene, and liquid crystal display and the flashing of lane status indicator lamp prompt truck department Machine confirms working condition safety;
3) truck driver confirms that suspender is grabbed case and completed by camera video signal shown on liquid crystal display, presses after confirmation Lower ACK button;
4) after land side operating area interactive system receives driver's confirmation signal, the control of track crane equipment is fed back to by control bus System processed, confirmation safety;
5) after the control system of track crane equipment receives land side operating area interactive system confirmation safety signal, into subsequent automatic Process.
4. a kind of unmanned stockyard land side truck operating area that is suitable for as claimed in claim 2 controls exchange method, feature It is: sends out case process in the land side, comprising the following steps:
1) track crane band case, raising drop to the safe altitude greater than 8m;
2) land side operating area interactive system starts to intervene, and liquid crystal display and the flashing of lane status indicator lamp prompt truck department Machine confirms working condition safety;
3) truck driver confirms that suspender is grabbed case and completed by camera video signal shown on liquid crystal display, presses after confirmation Lower ACK button;
4) after land side operating area interactive system receives driver's confirmation signal, the control of track crane equipment is fed back to by control bus System processed, confirmation safety;
5) after the control system of track crane equipment receives land side operating area interactive system confirmation safety signal, into subsequent automatic Process.
5. as claim 3 or 4 is described in any item a kind of suitable for unmanned stockyard land side truck operating area control interaction side Method, it is characterised in that: the exception process, comprising the following steps:
1) land side inlet, land side hair case during, truck driver find track crane equipment can not be automatically performed procedure of operating mode or Tight shut-down condition occurs;
2) driver, which presses, tightly stops button, tightly stops the control system that signal reaches track crane equipment by land side operating area interactive system System, the execution of track crane equipment are stopped in emergency;
3) after the parking of track crane equipment, truck driver calls remote operation driver by intercom system and actively intervenes, and manually completes Pick-and-place case process operating condition.
CN201910565497.4A 2019-06-27 2019-06-27 Control interaction method suitable for unmanned storage yard land side card collecting operation area Active CN110143522B (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN112200511A (en) * 2020-09-17 2021-01-08 上海箱云物流科技有限公司 Method for self-service container lifting and port entering of container truck
CN113784087A (en) * 2021-07-29 2021-12-10 天津港太平洋国际集装箱码头有限公司 Automatic change bridge cold box storage yard one deck case operation video monitor system
CN113885400A (en) * 2021-10-27 2022-01-04 北京经纬恒润科技股份有限公司 Control system and method for remote start and stop of unmanned hub

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112200511A (en) * 2020-09-17 2021-01-08 上海箱云物流科技有限公司 Method for self-service container lifting and port entering of container truck
CN113784087A (en) * 2021-07-29 2021-12-10 天津港太平洋国际集装箱码头有限公司 Automatic change bridge cold box storage yard one deck case operation video monitor system
CN113885400A (en) * 2021-10-27 2022-01-04 北京经纬恒润科技股份有限公司 Control system and method for remote start and stop of unmanned hub
CN113885400B (en) * 2021-10-27 2024-01-26 北京经纬恒润科技股份有限公司 Control system and method for remote start and stop of unmanned integrated circuit card

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