CN207215720U - A kind of die cutting product visual inspection machine - Google Patents
A kind of die cutting product visual inspection machine Download PDFInfo
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- CN207215720U CN207215720U CN201720970549.2U CN201720970549U CN207215720U CN 207215720 U CN207215720 U CN 207215720U CN 201720970549 U CN201720970549 U CN 201720970549U CN 207215720 U CN207215720 U CN 207215720U
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Abstract
The utility model discloses a kind of die cutting product visual inspection machine, including body, feeding shaft, testing agency, operating platform, blanking axle, display, air draught platform, pressing wheel mechanism and sensor；Feeding shaft is fixedly connected with the left of the body, blanking axle is fixedly connected with the right side of the body；Air draught platform is fixedly connected with the body；The air draught platform dextral is provided with pressing wheel mechanism；The right side of pressing wheel mechanism is provided with sensor；The right side of the sensor is provided with testing agency, and the testing agency includes camera, vision light source one and the vision light source two from top to bottom set；Driving shaft is provided with the right side of the testing agency, operating platform is provided with the right side of driving shaft, defective products processing platform is provided with the top of operating platform.The die cutting product visual inspection machine detection efficiency is high；Alternative Manual Visual Inspection, saves labour turnover；Examination criteria is unified, and detection project is more.
Description
Technical field
A kind of detection means is the utility model is related to, specifically a kind of die cutting product visual inspection machine.
Background technology
Foam, the work pattern of Air Filter Product checking are personnel under the irradiation of stronger light at present, visual inspection coiled material product
Size, plug-hole, lousiness, breakage, deformation, impurity etc..The product that personnel can not judge at once during visual inspection, operator need
Coiled material product is torn to come amplify on magnifying glass from coiled material film and confirmed.
The problem of work pattern is present is that detection project is single, detection time is long, operation is cumbersome, and cost of labor is high,
Personnel's long-time visual inspection easily causes visual fatigue, so as to the quality problems such as erroneous judgement, product missing inspection occur；And examined by personnel
The efficiency of survey is low, and an operator, which detects a material volume product, needs 20 minutes or so, and Manual Visual Inspection coiled material product size is not only
Need to judge by rule of thumb, and the personnel estimated are different so detection is not sought unity of standard.
Therefore, the utility model provides a kind of die cutting product visual inspection machine.
Utility model content
The purpose of this utility model is to provide a kind of die cutting product visual inspection machine, to solve to carry in above-mentioned background technology
The problem of going out.
To achieve the above object, the utility model provides following technical scheme：
A kind of die cutting product visual inspection machine, including body, feeding shaft, testing agency, operating platform, blanking axle, display
Device, air draught platform, pressing wheel mechanism and sensor；Horizontal detection platform is provided with the middle part of the body, is fixed on the left of the body
Feeding shaft is connected with, blanking axle is fixedly connected with the right side of the body；Air draught platform is fixedly connected with the body, air draught is put down
Platform is located at the left end of detection platform；The air draught platform dextral is provided with pressing wheel mechanism；The right side of pressing wheel mechanism is provided with sensor；Institute
The right side for stating sensor is provided with testing agency, camera that the testing agency includes from top to bottom setting, vision light source one and regards
Feel light source two, camera is provided with camera lens；Camera, vision light source one and vision light source two are on support frame, vision light source one
It is corresponding up and down with the position of vision light source two；Driving shaft, driving shaft driving product motion are provided with the right side of the testing agency；Actively
Operating platform is provided with the right side of axle, the operating platform side is provided with man-machine interface and operation interface, is provided with not at the top of operating platform
Non-defective unit processing platform；The upper right side of the operation interface is provided with rewinding directive wheel；The upper right side of rewinding directive wheel is provided with blanking axle；
Indicator lamp and display are additionally provided with the body.
As further program of the utility model：The vision light source one uses coaxial light source；Vision light source two uses
Panel light source.
As further program of the utility model：The defective products processing platform can move left and right small provided with one
Panel light source.
As further program of the utility model：Support frame as described above includes upper end mounting bracket, lower end installing plate and bottom
Four fixed supporting legs；Support frame is fixedly installed in detection platform by four fixed supporting legs, and the camera is pacified installed in upper end
Top is shelved, vision light source one is above the installing plate of lower end, and vision light source two is located at below the installing plate of lower end, and visual light
Source two is fixedly connected on the installing plate of lower end.
As further program of the utility model：Vertical demarcation strip is additionally provided with the body, demarcation strip lower end is set
There is opening, demarcation strip bottom is fixedly connected in detection platform, and body left end rotary-top is connected with protective cover, a left side for protective cover
Right both ends are be hinged with body left side wall, demarcation strip rotation respectively；Driving shaft is on the right side of demarcation strip.
As further program of the utility model：The indicator lamp is below display, after display is located at body
Wall front end；Display is located on rear side of operating platform.
As further program of the utility model：The display connects computer.
As further program of the utility model：The keyboard rack that can be slid back and forth, key are additionally provided with the body
Disk rack is provided with cavity below operating platform below body right-hand member.
Compared with prior art, the beneficial effects of the utility model are：
First, detection efficiency is high：A roll of 80 meters of prior art artificial detection is, it is necessary to 20 minutes；The utility model detection is a roll of
6 minutes are needed, normal detection can reach 15 meters of detection per minute, and detection efficiency is 3 times of prior art；
2nd, Manual Visual Inspection is substituted, prevents defective products from flowing into mobile phone quality problem caused by assembling procedure；
3rd, entreprise cost is saved：The cost of labor of enterprise can effectively be saved；
4th, examination criteria is unified：The shipment quality of management and control product that can be effectively strict；
5th, detection project is more：Measure size side, mesh blocking, mesh lousiness, breakage, omit waste material etc. in printing.
Brief description of the drawings
Fig. 1 is the front view of die cutting product visual inspection machine.
Fig. 2 is the top view of die cutting product visual inspection machine.
Fig. 3 is the side view of die cutting product visual inspection machine.
Fig. 4 is the dimensional structure diagram of die cutting product visual inspection machine.
Fig. 5 is the structural representation of air draught platform in die cutting product visual inspection machine.
Fig. 6 is the structural representation of pressing wheel mechanism in die cutting product visual inspection machine.
Wherein：1- protective covers；2- feeding shafts；3- cameras；4- visions light source one；5- driving shafts；6- man-machine interfaces；7- is operated
Interface；8- defective products processing platforms；9- blanking axles；10- indicator lamps；11- displays；12- air draught platforms；13- pressing wheel mechanisms；
14- sensors；15- visions light source two；16- keyboard racks；17- rewinding directive wheels；18- bodies；1201- airdraft plates；1202-
Aspiration channel；1203- fixed supports；1301- pinch roller fixed seats；1302- pinch rollers；1303- detection platforms；1304- clear glasses are put down
Platform；1305- handles.
Embodiment
The technical scheme of this patent is described in more detail with reference to embodiment.
Refer to Fig. 1-6, a kind of die cutting product visual inspection machine, including body 18, feeding shaft 2, testing agency, operation are flat
Platform, blanking axle 9, display 11, air draught platform 12, pressing wheel mechanism 13 and sensor 14；
The middle part of the body 18 is provided with horizontal detection platform, is additionally provided with vertical demarcation strip on body 18, under demarcation strip
End is provided with the opening for coordinating product to pass through, and demarcation strip front bottom end is bolted mode and is fixedly connected in detection platform,
The left end rotary-top of body 18 is connected with protective cover 1, and the left and right ends of protective cover 1 are revolved with the left side wall of body 18, demarcation strip respectively
Turning hinge connects；Protective cover 1 is used to block ambient；
The body 18 passes on left bolt fixed mode and is fixedly connected with feeding shaft 2, and 18 right side is consolidated by bolt
Determine mode and be fixedly connected with blanking axle 9, feeding shaft 2 and blanking axle 9 include governor motor, magnetic controller and gas expansion shaft；Volume
Material entire volume product is put on feeding shaft 2, is fixed product material volume core by gas expansion shaft, and blanking axle 9 finishes for reclaiming inspection
Product；
Mode is bolted on the body 18 and is fixedly connected with air draught platform 12, air draught platform 12 is flat positioned at detection
The left end of platform；Air draught platform 12 is used to draw product, makes product process of running smooth；The right side of air draught platform 12 is provided with pinch roller
Mechanism 13, pressing wheel mechanism 13 are fixedly connected in detection platform, and pressing wheel mechanism 13 is used to compress product, are made during product runs
It will not beat；The right side of pressing wheel mechanism 13 is provided with sensor 14, and sensor 14 is sensing product；The right side of the sensor 14
Provided with testing agency, the testing agency includes camera 3, vision light source 1 and the vision light source 2 15 from top to bottom set, phase
Machine 3 is provided with camera lens, for gathering product picture；Vision light source 1 uses coaxial light source, there is provided stable photoenvironment,
Bad irradiate of product is come；Vision light source 2 15 uses panel light source, is product profile to provide stable photoenvironment
Can clearly it be showed with bad；Camera 3, vision light source 1 and vision light source 2 15 are on support frame, support frame bag
Include upper end mounting bracket, lower end installing plate and the fixed supporting leg of bottom four；Support frame is fixedly installed in inspection by four fixed supporting legs
Survey on platform, the camera 3 is arranged at the top of the mounting bracket of upper end, and vision light source 1 is above the installing plate of lower end, vision light source
2 15 are located at below the installing plate of lower end, and vision light source 2 15 is bolted mode and is fixedly connected on lower end installing plate
On, vision light source 1 and the position of vision light source 2 15 are corresponding up and down；Transparent glass platform is provided with the middle part of the installing plate of lower end
1304, installation from top to bottom is camera 3, light source 1, transparent glass platform 1304, light source 2 15, and camera 3 is arranged on most upper
Side, is taken pictures downwards, and light source 1 is arranged on below camera, and light down irradiates the product of transparent glass platform 1304, light source 2 15
Light up irradiates through transparent glass platform；
The air draught platform includes fixed support 1203, is fixed at the airdraft plate 1201 of the upper end of fixed support 1203 and sets
Aspiration channel 1202 in the lower end of fixed support 1203, the airdraft plate 1201 are provided with some wind inlets, and aspiration channel 1202 passes through
Some wind inlets draw product；Fixed support fixes whole air draught platform action, is fixed on the machine；Air enters from suction hole
It is pooled in air intake duct；When die cutting product passes through suction hole, it is attracted to above, ensures product planarization；
The pressing wheel mechanism 13 includes pinch roller fixed seat 1301, connecting shaft, pinch roller 1302 and handle 1305；Pinch roller fixed seat
1301 driving pinch rollers 1302, which move up and down, controls elasticity；Two pinch rollers 1302 are sheathed in connecting shaft, the both ends point of connecting shaft
On sliding block that She Yu be in two pinch roller fixed seats 1301, vertical cunning that sliding block can be set along the middle part of pinch roller fixed seat 1301
Moving axis is slided up and down, and handle 1305 is fixed with sliding block；The pinch roller fixed seat 1301 is fixed in detection platform 1303；
Pinch roller fixed seat has the function that fixed pinch roller；Die cutting product plays a part of compressing product between pinch roller and detection platform,
Prevent product from arching upward, ensure product planarization；When operator can be lifted by handle, separate pinch roller and platform, cross cutting
Material can be with smooth by below pinch roller；Handle, which is put down, to compress die cutting product pinch roller（Need to compress production during detection
Product）；Transparent glass platform, above light source two, below die cutting product, light source passes through glass, profile is presented in die cut material
Into camera.Other glass also acts as the effect of carrying die cutting product, product is kept smooth；
Driving shaft 5 is provided with the right side of the testing agency, for driving shaft 5 on the right side of demarcation strip, driving shaft 5 drives product fortune
Dynamic, driving shaft 5 includes servomotor, reductor and roller bearing pressure roller, and driving shaft 5 moves for traction products；The right side of driving shaft 5 is set
There is operating platform, the operating platform side is provided with man-machine interface 6 and operation interface 7, is provided with the top of operating platform at defective products
Platform 8, man-machine interface 6 are used for setup parameter and operation；Operation interface 7 is used to starting and stopping machine；At the defective products
Platform 8 is provided with a small panel light source that can be moved left and right, and can light, convenient working person checks bad；Detect
Bad products, bad products are rested in into bad platform specified location by kinetic control system, convenient working person checks and repaiied
Mend；The upper right side of the operation interface 7 is provided with rewinding directive wheel 17, and the rear end of rewinding directive wheel 17 is fixedly mounted on body 18,
Rewinding directive wheel 17, there is provided around to environment, allow coiled material it is smooth around collecting shaft；The upper right side of rewinding directive wheel 17 is provided with blanking
Axle 9；Indicator lamp 10 and display 11 are additionally provided with the body 18, indicator lamp 10 is set located at the lower section of display 11, display 11
In the rear wall front end of body 18；Display 11 is located on rear side of operating platform, is easy to watch；Indicator lamp 10 is used to indicate that testing result is good
Product or defective products；Display 11 connects high-performance computer, shows testing result information；
The keyboard rack 16 that can be slid back and forth is additionally provided with the body 18, keyboard rack 16 is located under operating platform
Side, keyboard rack 16 are used to place mouse and keyboard, cavity are provided with below the right-hand member of body 18, hollow out side is used below keyboard
Pin can be reached empty cavity position by formula, operator；Body 18 bottom four is equipped with universal wheel at angle, easy to remove；
Also include controller, protective cover, feeding shaft, camera, vision light source one, driving shaft, man-machine interface, operation interface,
Small panel light source, blanking axle, indicator lamp, display, air draught platform, pressing wheel mechanism, sensor, vision light source two and power supply connect
It is connected to controller；
Modeling in Product process：A, coiled material material volume is passed through into each mechanism of machine according to specified requirement, concretely comprised the following steps：Will
Product material volume is put on detection machine feeding shaft 2, by web material head traction by air draught platform 12, pressing wheel mechanism 13, sensing
Enter detection zone after device 14（Detection zone is provided with camera, light source one and light source two）, web material is placed on the installing plate of lower end,
Then drive by driving shaft 5, then be finally wound on blanking axle 9 by defective products processing platform 8, rewinding directive wheel 17；b、
Product step pitch parameter is set by man-machine interface 6；C, open inspection software and click on preservation picture, by operation interface 7
Start button starts driving shaft 5, and driving shaft 5 pulls product motion, and sensor sensing is passed the information on to control to product
Device, controller control camera 3 are taken pictures；D, the stop button at push interface, machine run is stopped；E, in the picture of preservation
Face is looked for an intact product picture to draw and modeled（Including quality testing and dimensional measurement）；F, input template name after modeling
Claim to preserve template.
Product checking step：First, coiled material material volume is passed through into each mechanism of machine according to specified requirement, concretely comprised the following steps：
Product material volume is put on detection machine feeding shaft 2, by web material head traction by air draught platform 12, pressing wheel mechanism 13, sense
Enter detection zone after answering device 14（Detection zone is provided with camera, light source one and light source two）, web material is placed in lower end installing plate
On, then driven by driving shaft 5, then be finally wound on blanking axle 9 by defective products processing platform 8, rewinding directive wheel 17；
2nd, inspection software is opened, is loaded into detection template corresponding with product；3rd, started actively by the start button in operation interface 7
Axle 5, driving shaft 5 pull product motion, and sensor sensing is passed the information on to controller, controller control camera 3 to product
Take pictures；4th, NG products are detected（Bad products）When, NG products can rest in defective products processing platform designated area, and pass through
Display 11 shows the image at bad products bad places, the bad products one that the bad products and display of designated area are shown
Cause, operator is rejected or reprocessed to bad products according to display；5th, confirm after being disposed, push interface 7
Start button, continue to detect, untill detection finishes entire volume product；6th, the entire volume product of blanking axle is taken down；7th, repeat to walk
Rapid one.
Operation principle of the present utility model is：Protective cover 1 is used to block ambient；Camera 3 is provided with camera lens, for adopting
Collect product picture；Vision light source 1 uses coaxial light source, there is provided stable photoenvironment, bad irradiate of product is come；It is main
Moving axis 5 moves to traction products；Man-machine interface 6 is used for setup parameter and operation；Operation interface 7, for starting and stopping machine
Device；Defective products processing platform 8 has the small panel that can a be moved left and right light source, can light, convenient working person checks bad；Inspection
The bad products measured, bad products are rested in into bad platform specified location by kinetic control system, convenient working person looks into
See and repair；Indicator lamp 10 is used to indicate testing result non-defective unit or defective products；Display 11 connects high-performance computer, display inspection
Survey object information；Air draught platform 12 makes product process of running smooth drawing product；Pressing wheel mechanism 13 allows product to run process
In will not beat；Sensor 14 is sensing product；Vision light source 2 15 uses panel light source, to provide stable illumination ring
Border is product profile and bad can clearly be showed；Keyboard rack 16 is used to place mouse and keyboard, is adopted below keyboard
With hollow out mode, operator can be by pin body to hollow out position；Rewinding directive wheel 17 provide around to environment, allow coiled material it is smooth around
To collecting shaft.
The die cutting product visual inspection machine can be used for the detection of foam, Air Filter, have advantages below：
First, detection efficiency is high：A roll of 80 meters of prior art artificial detection is, it is necessary to 20 minutes；The utility model detection is a roll of
6 minutes are needed, normal detection can reach 15 meters of detection per minute, and detection efficiency is 3 times of prior art；
2nd, Manual Visual Inspection is substituted, prevents defective products from flowing into mobile phone quality problem caused by assembling procedure；
3rd, entreprise cost is saved：The cost of labor of enterprise can effectively be saved；
4th, examination criteria is unified：The shipment quality of management and control product that can be effectively strict；
5th, detection project is more：Measure size side, mesh blocking, mesh lousiness, breakage, omit waste material etc. in printing.
, it is necessary to illustrate in the description of this die cutting product visual inspection machine, unless otherwise clearly defined and limited,
Term " setting ", " connected " and " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected,
Or it is integrally connected；Can be joined directly together, can also be indirectly connected by intermediary, can be the company of two element internals
It is logical.For the ordinary skill in the art, it can understand that above-mentioned term is specific in the utility model with concrete condition
Implication.
The better embodiment of this patent is explained in detail above, but this patent is not limited to above-mentioned embodiment party
Formula, can also be on the premise of this patent objective not be departed from one skilled in the relevant art's possessed knowledge
Make a variety of changes.
Claims (8)
1. a kind of die cutting product visual inspection machine, it is characterised in that including body（18）, feeding shaft（2）, testing agency, operation
Platform, blanking axle（9）, display（11）, air draught platform（12）, pressing wheel mechanism（13）And sensor（14）；The body（18）
Middle part is provided with horizontal detection platform, the body（18）Left side is fixedly connected with feeding shaft（2）, the body（18）Right side is consolidated
Surely it is connected with blanking axle（9）；The body（18）On be fixedly connected with air draught platform（12）, air draught platform（12）It is flat positioned at detection
The left end of platform；The air draught platform（12）Right side is provided with pressing wheel mechanism（13）；Pressing wheel mechanism（13）Right side be provided with sensor
（14）；The sensor（14）Right side be provided with testing agency, the testing agency includes the camera from top to bottom set（3）、
Vision light source one（4）With vision light source two（15）, camera（3）It is provided with camera lens；Camera（3）, vision light source one（4）And visual light
Source two（15）On support frame, vision light source one（4）With vision light source two（15）Position correspond to up and down；The detection machine
Driving shaft is provided with the right side of structure（5）, driving shaft（5）Drive product motion；Driving shaft（5）Right side is provided with operating platform, the operation
Platform side is provided with man-machine interface（6）And operation interface（7）, operating platform top is provided with defective products processing platform（8）；The behaviour
Make interface（7）Upper right side be provided with rewinding directive wheel（17）；Rewinding directive wheel（17）Upper right side be provided with blanking axle（9）；It is described
Body（18）On be additionally provided with indicator lamp（10）And display（11）.
2. die cutting product visual inspection machine according to claim 1, it is characterised in that the vision light source one（4）Using
Coaxial light source；Vision light source two（15）Using panel light source.
3. die cutting product visual inspection machine according to claim 1, it is characterised in that the defective products processing platform（8）
It is provided with a small panel light source that can be moved left and right.
4. die cutting product visual inspection machine according to claim 1, it is characterised in that support frame as described above is installed including upper end
Frame, lower end installing plate and the fixed supporting leg of bottom four；Support frame is fixedly installed in detection platform by four fixed supporting legs, institute
State camera（3）At the top of the mounting bracket of upper end, vision light source one（4）Above the installing plate of lower end, vision light source two（15）
Located at below the installing plate of lower end, and vision light source two（15）It is fixedly connected on the installing plate of lower end.
5. die cutting product visual inspection machine according to claim 1, it is characterised in that the body（18）On be additionally provided with it is perpendicular
To demarcation strip, demarcation strip lower end is provided with opening, and demarcation strip bottom is fixedly connected in detection platform, body（18）At the top of left end
Rotatable connection has protective cover（1）, protective cover（1）Left and right ends respectively with body（18）Left side wall, demarcation strip rotation are be hinged；It is main
Moving axis（5）On the right side of demarcation strip.
6. die cutting product visual inspection machine according to claim 1, it is characterised in that the indicator lamp（10）Located at display
Device（11）Lower section, display（11）Located at body（18）Rear wall front end；Display（11）On rear side of operating platform.
7. die cutting product visual inspection machine according to claim 1, it is characterised in that the display（11）Connection electricity
Brain.
8. die cutting product visual inspection machine according to claim 1, it is characterised in that the body（18）On be additionally provided with can
The keyboard rack slid back and forth（16）, keyboard rack（16）Below operating platform, body（18）It is provided with below right-hand member
Cavity.
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| CN201720970549.2U CN207215720U (en) | 2017-08-04 | 2017-08-04 | A kind of die cutting product visual inspection machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720970549.2U CN207215720U (en) | 2017-08-04 | 2017-08-04 | A kind of die cutting product visual inspection machine |
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| CN207215720U true CN207215720U (en) | 2018-04-10 |
Family
ID=61817815
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108709886A (en) * | 2018-05-17 | 2018-10-26 | 中源智人科技（深圳）股份有限公司 | A kind of precision intelligence cross cutting coiled material detection machine |
| CN109387519A (en) * | 2017-08-04 | 2019-02-26 | 深圳市圆融精密电子有限公司 | A kind of die cutting product visual inspection machine |
| CN109798832A (en) * | 2019-01-31 | 2019-05-24 | 昆山尚为新材料有限公司 | It is die cut coiled strip automatic detection device |
| CN110095471A (en) * | 2019-04-19 | 2019-08-06 | 重庆中烟工业有限责任公司 | A kind of cigarette printing material comprehensive detection platform |
-
2017
- 2017-08-04 CN CN201720970549.2U patent/CN207215720U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109387519A (en) * | 2017-08-04 | 2019-02-26 | 深圳市圆融精密电子有限公司 | A kind of die cutting product visual inspection machine |
| CN108709886A (en) * | 2018-05-17 | 2018-10-26 | 中源智人科技（深圳）股份有限公司 | A kind of precision intelligence cross cutting coiled material detection machine |
| CN109798832A (en) * | 2019-01-31 | 2019-05-24 | 昆山尚为新材料有限公司 | It is die cut coiled strip automatic detection device |
| CN110095471A (en) * | 2019-04-19 | 2019-08-06 | 重庆中烟工业有限责任公司 | A kind of cigarette printing material comprehensive detection platform |
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