CN207189041U - A kind of rudder blade curved slab automatic soldering device - Google Patents
A kind of rudder blade curved slab automatic soldering device Download PDFInfo
- Publication number
- CN207189041U CN207189041U CN201720988550.8U CN201720988550U CN207189041U CN 207189041 U CN207189041 U CN 207189041U CN 201720988550 U CN201720988550 U CN 201720988550U CN 207189041 U CN207189041 U CN 207189041U
- Authority
- CN
- China
- Prior art keywords
- axis
- module
- signaling module
- modular converters
- signal drive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
Abstract
A kind of rudder blade curved slab automatic soldering device, including special welding dolly, electrohydraulic control system conjugate moulding bed with the rotation of two axles, and two-dimentional inclination angle detection module and A/D modular converters are provided with described special welding dolly；Described electrohydraulic control system includes unit PLC control modules, X-axis signaling module and Y-axis signaling module；Described two-dimentional inclination angle detection module collection data, input to A/D modular converters and carry out data conversion, transmit to unit PLC control modules, described unit PLC control modules and transfer data to X, Y-axis signaling module respectively；Described two axles rotation displacement moulding bed includes X, Y-axis signal drive hydraulic system principle and transmission mechanism；Described X-axis, Y-axis signaling module are corresponding with X, Y-axis signal drive hydraulic system principle respectively.The utility model is carried out continuously detection and adjustment in real time to weld seam two dimension inclination angle in whole welding process, and the position that curved surface panel welds is changed into prosposition from big inclination in real time and put by weldering, realizes the automatic welding of curved surface panel.
Description
Technical field
Curved slab welding field is the utility model is related to, more particularly to a kind of rudder blade curved slab automatic soldering device.
Background technology
At present, during Welder and cost respectively accounts for the 25%-30% that rudder blade builds man-hour and cost, the horizontal height of welding technique
The low quality for being largely fixed rudder blade workmanship.In welding production design, welding position, correct selection weldering are determined
Method is connect, using suitable welding material and welding equipment, to improving production efficiency, shortening manufacturing cycle, raising welding quality
And reduction welding cost is all significant.The weld characteristicses of the curved welding seam of curved slab are big obliquity welding.One
Aspect, molten bath can not be excessive when obliquity is welded, and is welded using smaller current, and small current welding is unfavorable for improving welding effect
Rate；On the other hand, posture of welding torch changes with the change of curve, and automatic welding is more difficult.At present, production and construction mainly according to
Rely artificial welding, have and require welder's technical quality the shortcomings that high, welding quality is not easy stabilization, labor intensity is big, efficiency is low.
It is therefore desirable to provide a kind of automatic welding that can be improved welding efficiency and realize curved slab, the welding of big obliquity is turned
It is changed into prosposition and puts welding, realizes the device of mechanical automation weldering.
The content of the invention
Technical problem to be solved in the utility model is to provide a kind of rudder blade curved slab automatic soldering device, existing to solve
There is caused drawbacks described above in technology.
What the purpose of this utility model was realized in：A kind of rudder blade curved slab automatic soldering device, it is characterised in that：Bag
Include special welding dolly, electrohydraulic control system and two axles rotation displacement moulding bed, described electrohydraulic control system respectively with special weldering
Connect dolly and two axles rotation displacement moulding bed is connected；Two-dimentional inclination angle detection module and A/ are provided with described special welding dolly
D modular converters；Described electrohydraulic control system includes unit PLC control modules, X-axis signaling module and Y-axis signaling module；It is described
Two-dimentional inclination angle detection module collection data, input to A/D modular converters, described A/D modular converter data conversions, transmit to
Unit PLC control modules, described unit PLC control modules transfer data to X-axis signaling module and Y-axis signaling module respectively；
Described two axles rotation displacement moulding bed includes X-axis signal drive hydraulic system principle, Y-axis signal drive hydraulic system principle and transmission mechanism；
Described X-axis signaling module, Y-axis signaling module respectively with X-axis signal drive hydraulic system principle, Y-axis signal drive hydraulic system principle phase
It is corresponding.
As preferable technical scheme：Described X-axis signaling module includes X-axis D/A modular converters and X-axis hydraulic circuit electricity
Magnet valve, described Y-axis signaling module include Y-axis D/A modular converters and Y-axis hydraulic circuit magnetic valve.
As preferable technical scheme：Described X-axis signal drive hydraulic system principle includes frequency converter X and hydraulic oil pump motor
X, Y-axis signal drive hydraulic system principle include frequency converter Y and hydraulic oil pump motor Y；Described X-axis D/A modular converters transmission information
Hydraulic oil pump motor X is controlled to frequency converter X, described Y-axis D/A modular converters transmit information to frequency converter Y control hydraulic oil pumps
Motor Y.
As preferable technical scheme：Described transmission mechanism includes X-axis oil cylinder and Y-axis oil cylinder, described hydraulic oil pump
Motor X control X-axis oil cylinders stretch, and described hydraulic oil pump motor Y control Y-axis oil cylinders stretch.
The utility model is using two axles rotation displacement moulding bed and the integrated system of mechanical automation welding jig composition, with reality
Existing curved surface panel automatic Welding Process technology, improves welding efficiency.Using automatic welding dolly, it is rotated with two axles and become
Position moulding bed coordinated operation, skill is jointly controlled according to offset numerical value-moulding bed governing speed-crab traversing speed in moulding bed regulation
Art.The position that detection and adjustment weldering in real time in real time weld curved surface panel is carried out continuously to weld seam two dimension inclination angle in whole welding process
Put and prosposition is changed into from big obliquity put, realize the automatic welding of curved surface panel.
Brief description of the drawings
Fig. 1 is the utility model flowage structure schematic diagram.
In figure：1. special welding dolly；1-1. two dimension inclination angle detection modules；1-2.A/D modular converter；2. electrichydraulic control system
System；3. liang axle rotation displacement moulding bed；4. unit PLC control modules；5.X axis signal modules；5-1.X axle D/A modular converters；5-
2.X axle hydraulic circuit magnetic valves；6.Y axis signal modules；6-1.Y axle D/A modular converters；6-2.Y axle hydraulic circuit magnetic valves；
7.X axis signal drive hydraulic system principles；7-1. frequency converters X；7-2. hydraulic oil pump motors X；8.Y axis signal drive hydraulic system principles；8-
1. frequency converter Y；8-2. hydraulic oil pump motors Y；9. transmission mechanism；9-1.X axle telescopic oil cylinders；9-2.Y axle telescopic oil cylinders.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings, but not as to limitation of the present utility model：It is a kind of
Rudder blade curved slab automatic soldering device, it is characterised in that：Become including special welding dolly 1, the rotation of the axle of electrohydraulic control system 2 and two
Position moulding bed 3, described electrohydraulic control system 2 rotate displacement moulding bed 3 with the axle of special welding dolly 1 and two and are connected respectively；It is described
Special welding dolly 1 on be provided with two-dimentional inclination angle detection module 1-1 and A/D modular converters 1-2；Described electrohydraulic control system
2 include unit PLC control modules 4, X-axis signaling module 5 and Y-axis signaling module 6；Described two-dimentional inclination angle detection module 1-1 is received
Collect data, input to A/D modular converters 1-2, described A/D modular converter 1-2 data conversions, transmit to unit PLC and control mould
Block 4, described unit PLC control modules 4 transfer data to X-axis signaling module 5 and Y-axis signaling module 6 respectively；Two described axles
Rotation displacement moulding bed 3 includes X-axis signal drive hydraulic system principle 7, Y-axis signal drive hydraulic system principle 8 and transmission mechanism 9；Described X
Axis signal module 5, Y-axis signaling module 6 are relative with X-axis signal drive hydraulic system principle 7, Y-axis signal drive hydraulic system principle 8 respectively
Should.Described X-axis signaling module 5 includes X-axis D/A modular converters 5-1 and X-axis hydraulic circuit magnetic valve 5-2, described Y-axis letter
Number module 6 includes Y-axis D/A modular converters 6-1 and Y-axis hydraulic circuit magnetic valve 6-2.Described X-axis signal drive hydraulic system principle 7
Including frequency converter X7-1 and hydraulic oil pump motor X7-2, Y-axis signal drive hydraulic system principle 8 includes frequency converter Y8-1 and hydraulic oil pump
Motor Y8-2；Described X-axis D/A modular converters 5-1 transmits information to frequency converter X7-1 control hydraulic oil pump motors X8-2, described
Y-axis D/A modular converters 6-1 transmit information to frequency converter Y8-1 controls hydraulic oil pump motor Y8-2.Described transmission mechanism（9）
Including X-axis oil cylinder 9-1 and Y-axis oil cylinder 9-2, described hydraulic oil pump motor the X7-2 flexible 9-1 of control X-axis oil cylinder, described liquid
Press oil the flexible 9-2 of pump motor Y8-2 control Y-axis oil cylinders.
During specific implementation：Curved slab is fixed on two axles rotation displacement moulding bed first；Then existed by special welding dolly
Run on bent plate along weld seam, the bidimensional obliquity sensor installed on special welding dolly detects the oblique of current welding position in real time
Rate, obtains the inclination angle signal of position while welding curve, and angle signal converts analog signals into number by A/D modular converters
After word signal, input in electrohydraulic control system；Data analysis is subsequently carried out by electrohydraulic control system unit PLC control modules
Distributed with task；X, Y-axis hydraulic circuit magnetic valve is started working, and data signal is converted into execution by X, the D/A modular converters of Y-axis
Order, X, Y-axis signal hydraulic drive system are worked after work order is received by Frequency Converter Control hydraulic oil pump motor；Again by
The X of transmission mechanism, Y-axis oil cylinder telescopic variation adjust the inclination angle of two axles rotation displacement moulding bed so that are welded before curved slab broomrape
Position tends to horizontality, and whole welding process is carried out continuously detection and in real time adjustment, and the big obliquity of curved welding seam is welded
It is changed into prosposition and puts welding.
Above-described embodiment of the present utility model, it is only to clearly demonstrate the citing that the utility model is done, but is not used to
The scope of protection of the utility model is limited, all equivalent technical schemes fall within category of the present utility model, the utility model
Scope of patent protection should be limited by every claim.
Claims (4)
- A kind of 1. rudder blade curved slab automatic soldering device, it is characterised in that：Including special welding dolly（1）, electrohydraulic control system （2）Displacement moulding bed is rotated with two axles（3）, described electrohydraulic control system（2）Respectively with special welding dolly（1）Rotated with two axles Conjugate moulding bed（3）It is connected；Described special welding dolly（1）On be provided with two-dimentional inclination angle detection module（1-1）Changed with A/D Module（1-2）；Described electrohydraulic control system（2）Including unit PLC control modules（4）, X-axis signaling module（5）With Y-axis signal Module（6）；Described two-dimentional inclination angle detection module（1-1）Data are collected, are inputted to A/D modular converters（1-2）, described A/D Modular converter（1-2）Data conversion, transmit to unit PLC control modules（4）, described unit PLC control modules（4）Pass respectively Transmission of data is to X-axis signaling module（5）With Y-axis signaling module（6）；Described two axles rotation displacement moulding bed（3）Driven including X-axis signal Hydrodynamic pressure system（7）, Y-axis signal drive hydraulic system principle（8）With transmission mechanism（9）；Described X-axis signaling module（5）, Y-axis letter Number module（6）Respectively with X-axis signal drive hydraulic system principle（7）, Y-axis signal drive hydraulic system principle（8）It is corresponding.
- A kind of 2. rudder blade curved slab automatic soldering device according to claim 1, it is characterised in that：Described X-axis signal Module（5）Including X-axis D/A modular converters（5-1）With X-axis hydraulic circuit magnetic valve（5-2）, described Y-axis signaling module（6）Bag Include Y-axis D/A modular converters（6-1）With Y-axis hydraulic circuit magnetic valve（6-2）.
- A kind of 3. rudder blade curved slab automatic soldering device according to claim 1, it is characterised in that：Described X-axis signal Drive hydraulic system principle（7）Including frequency converter X（7-1）With hydraulic oil pump motor X（7-2）, Y-axis signal drive hydraulic system principle（8）Bag Include frequency converter Y（8-1）With hydraulic oil pump motor Y（8-2）；Described X-axis D/A modular converters（5-1）Information is transmitted to frequency converter X （7-1）Control hydraulic oil pump motor X（7-2）, described Y-axis D/A modular converters（6-1）Information is transmitted to frequency converter Y（8-1）Control Hydraulic oil pump motor Y processed（8-2）.
- A kind of 4. rudder blade curved slab automatic soldering device according to claim 1, it is characterised in that：Described transmission mechanism （9）Including X-axis oil cylinder（9-1）With Y-axis oil cylinder（9-2）, described hydraulic oil pump motor X（7-2）Control X-axis oil cylinder stretches（9- 1）, described hydraulic oil pump motor Y（8-2）Control Y-axis oil cylinder stretches（9-2）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720988550.8U CN207189041U (en) | 2017-08-09 | 2017-08-09 | A kind of rudder blade curved slab automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720988550.8U CN207189041U (en) | 2017-08-09 | 2017-08-09 | A kind of rudder blade curved slab automatic soldering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207189041U true CN207189041U (en) | 2018-04-06 |
Family
ID=61796537
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720988550.8U Active CN207189041U (en) | 2017-08-09 | 2017-08-09 | A kind of rudder blade curved slab automatic soldering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207189041U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111940953A (en) * | 2020-08-06 | 2020-11-17 | 徐州徐工矿业机械有限公司 | Horizontal welding asynchronous control method for large heavy-load steel member |
-
2017
- 2017-08-09 CN CN201720988550.8U patent/CN207189041U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111940953A (en) * | 2020-08-06 | 2020-11-17 | 徐州徐工矿业机械有限公司 | Horizontal welding asynchronous control method for large heavy-load steel member |
| CN111940953B (en) * | 2020-08-06 | 2022-01-28 | 徐州徐工矿业机械有限公司 | Horizontal welding asynchronous control method for large heavy-load steel member |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201338861Y (en) | Full-automatic hydraulic hacking machine | |
| CN103111718B (en) | Automatic welding system for header welding | |
| CN201922176U (en) | Portable, saddle-shaped and double-welding-gun connection pipe welding device | |
| CN102151942B (en) | Hydraulic support self-preheating and automatic step-by-step welding process | |
| CN207189041U (en) | A kind of rudder blade curved slab automatic soldering device | |
| CN107900296B (en) | Non-sinusoidal vibration distributed control system of continuous casting crystallizer driven by servo motor | |
| CN201881063U (en) | Portable single-welding-gun welding device for saddle-shaped connecting pipes | |
| CN201825566U (en) | Automatic barreled water stacker | |
| CN116652475B (en) | Large-scale wind-powered electricity generation tubular pile two-way rotary system | |
| CN106733478A (en) | A kind of intelligent point gum machine | |
| CN202877746U (en) | Welding device of machine frame structure | |
| CN205684544U (en) | A kind of I-steel digital control cold bending machine of energy warpage preventing | |
| CN201143588Y (en) | Trolley walking and wire feeding digital control system | |
| CN201548171U (en) | Novel device for clamping and automatic centering steel pipes in front of drift diameter | |
| CN203317075U (en) | Numerical control hydraulic automatic turning device | |
| CN206474707U (en) | A kind of high-precision full angle Multi-station steel tube drilling machine | |
| CN206898677U (en) | A kind of novel hydraulic clamping device on positioner | |
| CN202943462U (en) | Computerized numerical control machining center based on automatic manipulator arm | |
| CN212734595U (en) | Large-scale penstock tile and stiffening ring welding set | |
| CN207188711U (en) | A kind of rotary swager for being easy to processing | |
| CN201613459U (en) | Double exchange working table | |
| CN213317371U (en) | Intelligent hydraulic hoop bending machine | |
| CN209289814U (en) | A kind of two-point locating control system of servo-hydraulic bending machine | |
| CN217834790U (en) | Hot-melting butt welding machine for PE (polyethylene) pipes | |
| CN218452739U (en) | Metal part welding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |