CN207155221U - A kind of process units for electric smelting one eighth bend - Google Patents
A kind of process units for electric smelting one eighth bend Download PDFInfo
- Publication number
- CN207155221U CN207155221U CN201720936431.8U CN201720936431U CN207155221U CN 207155221 U CN207155221 U CN 207155221U CN 201720936431 U CN201720936431 U CN 201720936431U CN 207155221 U CN207155221 U CN 207155221U
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- roller
- scroll
- pressure roller
- welding gun
- bend
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Abstract
The utility model provides the process units for electric smelting one eighth bend, including multi-point-anchoring PE plates are turned to form U-shaped cooling roller, winder and concentric unreeling machine, and three locating pieces are provided between unreeling machine and cooling roller；The outer upper of cooling roller is provided with welding gun, and the extrusion of welding gun is provided with coolant nozzle, pinch roller is provided between coolant nozzle and welding gun towards the gap between two multi-point-anchoring PE plates, the outer lower portion of cooling roller；Winder, including the Scroll being arranged in winding frame, the oblique upper of the side of the remote multi-point-anchoring PE plate supply units of Scroll is provided with pressure roller, pressure roller is tangent with Scroll, press-roller sleeve is in pressure roller shaft, the both ends of pressure roller shaft protrude from pressure roller, and respectively in the guide groove in winding frame, the length direction of guide groove is the radial direction of Scroll at the both ends of pressure roller shaft.Process units described in the utility model for electric smelting one eighth bend, improve welding efficiency and welding quality.
Description
Technical field
The utility model belongs to board material splice technical field, is filled more particularly, to a kind of production for electric smelting one eighth bend
Put.
Background technology
Multi-point-anchoring PE plates can be used in the production of electric smelting one eighth bend, multi-point-anchoring PE plates can play anti-corrosion, antiseepage
Leakage and the effect of crack resistence, sometimes because specific demand needs the multi-point-anchoring PE plates of large area, it is therefore desirable to sheet material
Spliced, the splicing of multi-point-anchoring PE plates at present also needs to manual operation, low production efficiency, and welding quality cannot ensure.
Because multi-point-anchoring PE plates are a kind of special plastic plates, what its side was provided with some polypodies is similar to T-shaped
Projection, want in the wrapup procedure in processing the smooth of winding, consolidation just wound than common plastic plate it is difficult, such as
The out-of-flatness of fruit winding, consolidation can not cause inconvenience to follow-up processing.So it is badly in need of one kind and is applied to multi-point-anchoring PE
The wrap-up of plate, to meet the needs of in production.
The content of the invention
In view of this, the utility model is directed to a kind of process units for electric smelting one eighth bend, above-mentioned to solve
Problem, improve welding efficiency and welding quality.
To reach above-mentioned purpose, what the technical solution of the utility model was realized in：
A kind of process units for electric smelting one eighth bend, including two unreeling machines, cooling roller and winder, two put
The concentric placement of volume machine, the putting position of unreeling machine, cooling roller and winder turn to multi-point-anchoring PE plates to form U-shaped, institute
To state and three locating pieces are provided between unreeling machine and cooling roller, two of which locating piece is respectively placed in the outside of two unreeling machines,
One locating piece is placed between two unreeling machines；
The outer upper of cooling roller is provided with welding gun, and the seam between extrusion two multi-point-anchoring PE plates of direction of welding gun
Gap, the outer lower portion of cooling roller is provided with coolant nozzle, and the weld seam of nozzle direction welding, between coolant nozzle and welding gun
The pinch roller that weld seam is carried out to shaping is installed；
Winder, including the Scroll being arranged in winding frame, Scroll are connected with winding drive device, winding driving
Device is connected with controller, and Scroll is detachably connected with winding the drive shaft of drive device, and drive shaft can drive Scroll
Rotate, the oblique upper of the side of the remote multi-point-anchoring PE plate supply units of Scroll is provided with pressure roller, pressure roller and Scroll phase
Cut, press-roller sleeve is in pressure roller shaft, and the both ends of pressure roller shaft protrude from pressure roller, and the both ends of pressure roller shaft are located at leading in winding frame respectively
Into groove, pressure roller shaft can be slided in guide groove, and the length direction of guide groove is the radial direction of Scroll.
Further, in addition to welding bench, locating support, the locating support are connected with the welding bench
On locating piece slide rail is installed, three locating pieces are separately mounted on locating piece slide rail, and three locating pieces can position respectively
Slided on block slide rail.
Further, welding gun support is connected with the welding bench, welding gun slide rail is installed in the welding gun support,
Welding gun is arranged on welding gun slide rail, and welding gun can move on welding gun slide rail.
Further, the first idler roller is installed at cooling roller between the unreeling machine and cooling roller, wound
The second idler roller is installed at cooling roller between machine and cooling roller, coolant nozzle is connected with water tank.
Further, a coolant accumulator tank is provided with the welding bench below the cooling roller.
Further, it is additionally provided with haulage gear between the winder and cooling roller.
Further, the pressure roller can rotate relative to pressure roller shaft, and the both ends of pressure roller shaft are respectively square structure, square knot
Structure is located in guide groove.
Further, side wall of the square structure in the guide groove of Scroll is connected with one end of the first spring, and first
The side wall of the other end of the spring guide groove relative with this side wall is affixed, and the first spring keeps extended state.
Further, pressure roller shaft is provided with the first infrared sensor through guide groove in the side wall of Scroll, driving
Axle is arranged on bearing bracket stand by bearing, and the first infrared sensor is set towards bearing bracket stand, the infrared ray of the first infrared sensor
Projection falls in the side wall of bearing bracket stand, and the first infrared sensor is connected by controller with warning device.
Further, Scroll is provided with for being tensioned multi-point-anchoring PE close to the side of multi-point-anchoring PE plate supply units
The idler roller of plate, the side wall of idler roller are connected by the top of second spring and winding frame, the axis and Scroll of idler roller
Diameter parallel, second spring is located in the spring groove that is vertically arranged, idler roller with multi-point-anchoring PE plates are tangent abut when, second
In compressive state.
Relative to prior art, a kind of process units for electric smelting one eighth bend described in the utility model has following
Advantage：
(1) bonding machine of the present invention mainly solves the plastic plate with fourth shape thing that continuous throat thickness is 1-3 millimeters
Material, manual operations is instead of, improve welding efficiency and welding quality；
(2) the sizing cooling roller of the present invention that turns to turns to plastic plate to be formed U-shaped, improves the nature of light sheet
The welding rod of softening is pressed further by closely knit and shaping by planarization, pinch roller, forms the weld seam of uniformity, using turning to chill roll
Cylinder and pinch roller make even weld closely knit, and the smooth deformation of sheet material is small after welding；
(3) locating piece can ensure that weld width is consistent all the time；
(4) first idler rollers and the compressible sheet material of the second idler roller, sheet material is set to form more smooth weldering close to cooling roller
Junction, and flatness is kept in cooling；
(5) the utility model adds pressure roller, and pressure roller remains the phase with Scroll during winder is wound
Cut, and give a thrust so that it is more preferable that multi-point-anchoring PE plates wind effect during winding；
(6) the utility model adds detection means, and the first infrared sensor can detect the thickness wound on Scroll,
When winding thickness reaches the requirement specified, signal is passed to controller, controller alarm work by the first infrared sensor
Make personnel and change Scroll；
(7) the utility model adds idler roller, and idler roller further ensure that winding effect during Scroll winding.
Brief description of the drawings
Form a part of accompanying drawing of the present utility model to be used for providing further understanding to of the present utility model, this practicality is new
The schematic description and description of type is used to explain the utility model, does not form to improper restriction of the present utility model.
In accompanying drawing：
Fig. 1 is the splicing bonding machine overall structure diagram described in the utility model embodiment.
Fig. 2 is Scroll, the structural representation of pressure roller described in the utility model embodiment；
Fig. 3 is the structural representation of the drive device described in the utility model embodiment.
Description of reference numerals：
1- unreeling machines；2- locating pieces；The idler rollers of 3- first；4- cooling rollers；The idler rollers of 5- second；6- welding gun supports；7-
Welding gun slide rail；8- welding guns；9- water tanks；10- coolant nozzles；11- pinch rollers；12- locating piece slide rails；13- locating supports；14- is led
Draw mechanism；15- winders；151st, winding frame；1511st, guide groove；1512nd, spring groove；1513rd, bearing bracket stand；152nd, Scroll；
153rd, pressure roller；1531st, pressure roller shaft；154th, the first spring；155th, idler roller；156th, second spring；157th, drive shaft；1571st, half
Circular trough；158th, the first infrared sensor；1591st, motor；1592nd, driving wheel；1593rd, driven pulley；1594th, belt；1510th, sell
Axle；16- welding benches；17- coolant accumulator tanks；18- multi-point-anchoring PE plates.
Embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the utility model can
To be mutually combined.
In description of the present utility model, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", " under ",
The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of description the utility model and simplifies description, rather than instruction
Or imply that signified device or element must have specific orientation, with specific azimuth configuration and operation, therefore be not understood that
For to limitation of the present utility model.In addition, term " first ", " second " etc. are only used for describing purpose, and it is not intended that instruction
Or imply relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, " first ", " second " etc. are defined
Feature can express or implicitly include one or more this feature.In description of the present utility model, unless separately
It is described, " multiple " are meant that two or more.
, it is necessary to which explanation, unless otherwise clearly defined and limited, term " are pacified in description of the present utility model
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integratedly
Connection；Can be mechanical connection or electrical connection；Can be joined directly together, can also be indirectly connected by intermediary,
It can be the connection of two element internals.For the ordinary skill in the art, on being understood by concrete condition
State concrete meaning of the term in the utility model.
Describe the utility model in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
As shown in figure 1, a kind of process units for electric smelting one eighth bend, including two unreeling machines 1, the and of cooling roller 4
Winder 15, two 1 concentric placements of unreeling machine, the putting position of unreeling machine 1, cooling roller 4 and winder 15 is by multiple spot anchor
Formed U-shaped Gu PE plates 18 turn to, three locating pieces 2, two of which locating piece 2 are provided between the unreeling machine 1 and cooling roller 4
The outside of two unreeling machines 1 is respectively placed in, a locating piece 2 is placed between two unreeling machines 1；
First idler roller 3 is installed at the cooling roller 4 between the unreeling machine 1 and cooling roller 4, winder 15 with
Second idler roller 5 is installed at cooling roller 4 between cooling roller 4, also set between the winder 15 and cooling roller 4
There is haulage gear 14；
The outer upper of cooling roller 4 is provided with welding gun 8, and the extrusion of welding gun 8 towards two multi-point-anchoring PE plates 18 it
Between gap, the outer lower portion of cooling roller 4 is provided with coolant nozzle 10, and nozzle is towards the weld seam of welding, in addition to water tank
9, the coolant nozzle 10 is connected with water tank 9, and the pressure that weld seam is carried out to shaping is provided between coolant nozzle 10 and welding gun 8
Wheel 11.
Also include welding bench 16, coolant recovery is provided with the welding bench 16 of the lower section of cooling roller 4
Groove 17, locating support 13 is connected with the welding bench 16, locating piece slide rail 12 is installed on the locating support 13, three
Individual locating piece 2 is separately mounted on locating piece slide rail 12, and three locating pieces 2 can slide on locating piece slide rail 12 respectively, institute
State and welding gun support 6 is connected with welding bench 16, welding gun slide rail 7 is installed in the welding gun support 6, welding gun 8 is arranged on weldering
On rifle slide rail 7, and welding gun 8 can move on welding gun slide rail 7.
The embodiment of bonding machine：Spacing between two unreeling machines 1 is arranged to 1cm, and two unreeling machines 1 are put simultaneously
Volume, the position of three locating pieces 2 can be adjusted, and regulate the fixation that laggard line position is put, and locating piece 2 ensures the size of weld seam
All the time consistent, multi-point-anchoring PE plates 18 are after locating piece 2 successively by the first idler roller 3, the idler roller of cooling roller 4 and second
5, on cooling roller 4, welding gun 8 welds to the gap between two multi-point-anchoring PE plates 18, and the weld seam welded passes through
Pinch roller 11, then carries out cooling and shaping, and last winder 15 collects the multi-point-anchoring PE plates 18 that welding has been spliced.
As shown in Figure 2,3, winder 15 includes winding frame 151 and the Scroll 152 being arranged in winding frame 151,
Scroll 152 is connected with winding drive device, and winding drive device is connected with controller, controller control winding drive device.
Scroll 152 is detachably connected with winding the drive shaft 157 of drive device, and drive shaft 157 can drive Scroll 152 to rotate,
The oblique upper of the side of the remote multi-point-anchoring PE plate supply units of Scroll 152 is provided with pressure roller 153, pressure roller 153 and winding
Axle 152 remains tangent.Pressure roller 153 is enclosed in pressure roller shaft 1531, and pressure roller 153 can rotate relative to pressure roller shaft 1531, pressure roller
The both ends of axle 1531 protrude from pressure roller 153, and the both ends of pressure roller shaft 1531 are respectively square structure, and the both ends of pressure roller shaft 1531 are distinguished
In the guide groove 1511 in winding frame 151, square structure is located in guide groove 1511, and pressure roller shaft 1531 can be in guide groove
Slided in 1511, the length direction of guide groove 1511 is the radial direction of Scroll 152.Square structure is close to Scroll 152
Side wall in guide groove 1511 is connected with one end of the first spring 154, the other end of the first spring 154 with this side wall phase
To guide groove 1511 side wall it is affixed, the first spring 154 keep extended state.
As shown in figure 3, winding drive device includes motor 1591, the output shaft of motor 1591 is connected with driving wheel 1592,
Driving wheel 1592 is driven with driven pulley 1593 by belt 1594, and driven pulley 1593 is concentric to be fixed in drive shaft 157, is driven
Moving axis 157 is connected with bearing bracket stand 1513 by bearing.Drive shaft 157 passes through bearing bracket stand 1513, and drive shaft 157 is symmetrically arranged on
The both ends of Scroll 152, the drive shaft 157 close to Scroll 152 are provided with the semi-circular groove 1571 matched with Scroll 152,
In semi-circular groove 1571, Scroll 152 is connected Scroll 152 with drive shaft 157 by bearing pin 1510.
As shown in Fig. 2 through guide groove 1511 to be provided with first in the side wall of Scroll 152 infrared for pressure roller shaft 1531
Sensor 158, the first infrared sensor 158 are set towards bearing bracket stand 1513, and the infrared line projection of the first infrared sensor 158 falls
In the side wall of bearing bracket stand 1513, the first infrared sensor 158 is connected by controller with warning device.
As shown in Fig. 2 Scroll 152 is provided with for being tensioned multiple spot anchor close to the side of multi-point-anchoring PE plate supply units
Gu the idler roller 155 of PE plates, the side wall of idler roller 155 is connected by second spring 156 with the top of winding frame 151, tensioning
The axis of roller 155 and the diameter parallel of Scroll 152, second spring 156 are located in the spring groove 1512 being vertically arranged, idler roller
155 with multi-point-anchoring PE plates are tangent abut when, second is in compressive state, and such idler roller 155 gives multi-point-anchoring PE plates all the time
One tensile force.
The operation principle of winder：
In winding, pressure roller 153 is remained and wound under the pressure of self gravitation and the first spring 154 wrap-up
Axle 152 is tangent, and so during winding, pressure roller 153 gives 152 1 pressure of Scroll all the time, is effectively guaranteed winding
For axle 152 in winding, pressure roller 153 gives one thrust of multi-point-anchoring PE plates so that winding more consolidation during winding.Idler roller
155 further ensure that multi-point-anchoring PE plates moment in winding is tensioned, and further improve consolidation degree during winding.
First infrared sensor 158 can detect the thickness wound on Scroll 152, when winding thickness reaches the requirement specified, the
Signal is passed to controller by one infrared sensor 158, and controller alarm staff changes Scroll 152, so may be used
Wound according to the actual requirements.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc., the utility model should be included in
Protection domain within.
Claims (9)
1. the process units for electric smelting one eighth bend, it is characterised in that：Including two unreeling machines (1), cooling roller (4) and receive
Volume machine (15), two concentric placements of unreeling machine (1), the putting position of unreeling machine (1), cooling roller (4) and winder (15)
Multi-point-anchoring PE plates (18), which are turned to, to be formed U-shaped, and three locating pieces are provided between the unreeling machine (1) and cooling roller (4)
(2), two of which locating piece (2) is respectively placed in the outside of two unreeling machines (1), and a locating piece (2) is placed in two unreeling machines
(1) between；
The outer upper of cooling roller (4) is provided with welding gun (8), and extrusion two multi-point-anchoring PE plates of direction of welding gun (8)
(18) gap between, the outer lower portion of cooling roller (4) are provided with coolant nozzle (10), and the weld seam of nozzle direction welding,
The pinch roller (11) that weld seam is carried out to shaping is installed between coolant nozzle (10) and welding gun (8)；
Winder (15) includes the Scroll (152) being arranged in winding frame (151), Scroll (152) and winding driving dress
Connection is put, winding drive device is connected with controller, and Scroll (152) and the drive shaft (157) of winding drive device are detachable
Connection, drive shaft (157) can drive Scroll (152) to rotate, the remote multi-point-anchoring PE plate supply units of Scroll (152)
The oblique upper of side is provided with pressure roller (153), and pressure roller (153) and Scroll (152) are tangent, and pressure roller (153) is enclosed on pressure roller shaft
(1531) on, the both ends of pressure roller shaft (1531) protrude from pressure roller (153), and the both ends of pressure roller shaft (1531) are located at winding frame respectively
(151) in the guide groove (1511) on, pressure roller shaft (1531) can be slided in guide groove (1511), the length of guide groove (1511)
Direction is the radial direction of Scroll (152).
2. the process units according to claim 1 for electric smelting one eighth bend, it is characterised in that：Also include welding job
Platform (16), locating support (13) is connected with the welding bench (16), locating piece is installed on the locating support (13)
Slide rail (12), three locating pieces (2) are separately mounted on locating piece slide rail (12), and three locating pieces (2) can position respectively
Block slide rail slides on (12).
3. the process units according to claim 2 for electric smelting one eighth bend, it is characterised in that：The welding bench
(16) welding gun support (6) is connected with, welding gun slide rail (7) is installed on the welding gun support (6), welding gun (8) is arranged on welding gun
On slide rail (7), and welding gun (8) can move on welding gun slide rail (7).
4. the process units according to claim 1 for electric smelting one eighth bend, it is characterised in that：The unreeling machine (1)
The first idler roller (3), winder (15) and cooling roller (4) are installed close to cooling roller (4) place between cooling roller (4)
Between the second idler roller (5) is installed close to cooling roller (4) place, coolant nozzle (10) is connected with water tank (9).
5. the process units according to claim 1 for electric smelting one eighth bend, it is characterised in that：The winder (15)
Haulage gear (14) is additionally provided between cooling roller (4).
6. the process units according to claim 1 for electric smelting one eighth bend, it is characterised in that：The pressure roller (153)
It can be rotated relative to pressure roller shaft (1531), the both ends of pressure roller shaft (1531) are respectively square structure, and square structure is located at guide groove
(1511) in.
7. the process units according to claim 6 for electric smelting one eighth bend, it is characterised in that：Square structure is close to receipts
Side wall in the guide groove (1511) of spool (152) is connected with one end of the first spring (154), and the first spring (154) is in addition
The side wall of one end guide groove relative with this side wall (1511) is affixed, and the first spring (154) keeps extended state.
8. the process units according to claim 6 for electric smelting one eighth bend, it is characterised in that：Pressure roller shaft (1531) is worn
Cross guide groove (1511) and the first infrared sensor (158) is provided with the side wall of Scroll (152), drive shaft (157) is logical
Cross bearing to be arranged on bearing bracket stand (1513), the first infrared sensor (158) is set towards bearing bracket stand (1513), the first infrared biography
The infrared line projection of sensor (158) falls in the side wall of bearing bracket stand (1513), the first infrared sensor (158) by controller with
Warning device connects.
9. the process units according to claim 1 for electric smelting one eighth bend, it is characterised in that：Scroll (152) leans on
The side of nearly multi-point-anchoring PE plate supply units is provided with the idler roller (155) for being tensioned multi-point-anchoring PE plates, idler roller
(155) side wall is connected by second spring (156) with the top of winding frame (151), the axis of idler roller (155) and winding
The diameter parallel of axle (152), second spring (156) are located in the spring groove (1512) being vertically arranged, idler roller (155) and multiple spot
When anchoring the tangent abutting of PE plates, second is in compressive state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720936431.8U CN207155221U (en) | 2017-07-28 | 2017-07-28 | A kind of process units for electric smelting one eighth bend |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720936431.8U CN207155221U (en) | 2017-07-28 | 2017-07-28 | A kind of process units for electric smelting one eighth bend |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207155221U true CN207155221U (en) | 2018-03-30 |
Family
ID=61714688
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720936431.8U Expired - Fee Related CN207155221U (en) | 2017-07-28 | 2017-07-28 | A kind of process units for electric smelting one eighth bend |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207155221U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111215793A (en) * | 2018-11-26 | 2020-06-02 | 晟通科技集团有限公司 | Roll welding assembly |
-
2017
- 2017-07-28 CN CN201720936431.8U patent/CN207155221U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111215793A (en) * | 2018-11-26 | 2020-06-02 | 晟通科技集团有限公司 | Roll welding assembly |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180330 Termination date: 20200728 |