CN109622663A - A kind of Full-automatic uncoiler with feeding and rate controlling function - Google Patents
A kind of Full-automatic uncoiler with feeding and rate controlling function Download PDFInfo
- Publication number
- CN109622663A CN109622663A CN201811425971.5A CN201811425971A CN109622663A CN 109622663 A CN109622663 A CN 109622663A CN 201811425971 A CN201811425971 A CN 201811425971A CN 109622663 A CN109622663 A CN 109622663A
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- CN
- China
- Prior art keywords
- rate controlling
- full
- feeding
- power device
- pallet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/16—Unwinding or uncoiling
- B21C47/18—Unwinding or uncoiling from reels or drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention discloses it is a kind of be sent into and rate controlling function Full-automatic uncoiler, it is related to stainless-steel roll deep process technology field, including base, power device, retainer component, idler roller, ultrasonic sensing device and speed-controlling device, the power device is installed on base, the retainer component is installed on the side of power device and holds up stainless steel coiled material, the idler roller is located at the top of stainless steel coiled material and is located at the downstream of retainer component, the present invention detects the elevation information of coiled material minimum point by means of ultrasonic sensing device, and feed back to controller, when occurring highly relatively low, start speed-controlling device, it controls speed is unreeled, it is limited to a fixed numerical value, it is changed without the structure to power device, rate controlling purpose can be realized, simplify product structure, it reduces costs.
Description
Technical field
The present invention relates to stainless-steel roll deep process technology fields, and in particular to it is a kind of be sent into and rate controlling function it is complete from
Dynamic uncoiler.
Background technique
It is strip state that continuous belt steel winding is constituted together, that storage and transportation can be convenient to, its energy with coil of strip
The space of storage and transportation is reduced, storage and transportation cost is reduced, is conducive to the normal use of strip.Uncoiler is a kind of will to justify
A kind of equipment that the coil of strip of tubular is continuously or discontinuously unfolded.The form of uncoiler is relatively more at present, functionally divides, and is primarily present
The these types of uncoiling modes such as mechanical passive uncoiler, semi-automatic uncoiler, Full-automatic uncoiler.
Coil of strip can be sent in production line by the Full-automatic uncoiler in current full-automatic production line automatically, from opening
The steel plate that volume machine uncoiling comes out vacantly is sent in production line host, due to the weight of steel plate itself, this section of hanging steel plate meeting
Generate it is sagging, but at present coil of strip feed rate can not accurate real-time control, cause uncoiling excessive velocities to make the sagging width of steel plate
Spend it is big and the problem of cause loose winding or uncoiling speed makes steel plate be straightened and leads to the problem of punching volume slowly excessively.
China Patent Publication No. is sent into for a kind of CN101670951B coil of strip for disclosing Full-automatic uncoiler and rate controlling dress
It sets, belongs to Full-automatic uncoiler technical field.It solves existing Full-automatic uncoiler can not be accurately real to the feed rate of coil of strip
When control and cause loose winding or punching volume defect.The coil of strip of this Full-automatic uncoiler is sent into and speed-controlling device, including has peace
Fill the rotary shaft of section and cantilever segment, the construction section of rotary shaft be arranged in pedestal and be able to drive the dynamic of rotary shaft positive and negative rotation
Force mechanisms are connected, and the cantilever segment of rotary shaft is equipped with coil of strip tension mechanism, are equipped with along the cantilever segment side in coil of strip uncoiling direction
The ultrasonic wave controller of uncoiling steel plate degree of sag is detected, this coil of strip is sent into and speed-controlling device further includes according to ultrasonic wave controller
The signal of transmission come control power mechanism driving rotary shaft positive and negative rotation electric control system.It is found that it is controlled from its specification
The means of speed are by the way of control uncoiling speed and tensioner, and structure is complex, higher cost.
Summary of the invention
The purpose of the present invention is to provide it is a kind of be sent into and rate controlling function Full-automatic uncoiler, to solve existing skill
Caused drawbacks described above in art.
A kind of Full-automatic uncoiler with feeding and rate controlling function, including base, power device, retainer component, tensioning
Roller, ultrasonic sensing device and speed-controlling device, the power device are installed on base, and the retainer component is installed on power dress
The side set simultaneously holds up stainless steel coiled material, and the idler roller is located at the top of stainless steel coiled material and is located at the downstream of retainer component
End；
The speed-controlling device includes pallet, rate controlling roll shaft, servo motor, side plate, linkage board, guide rod and linear drives
Device, the pallet by L bracket be installed on base side and be located at idler roller lower section, rate controlling roll shaft rotation connection with
Between two side plates and one end of rate controlling roll shaft is connected to the output shaft of servo motor, and the lower end of side plate and one end of guide rod are cut with scissors
It connects, the other end of guide rod is connected to linear drive apparatus and guide rod is driven to move horizontally, and one end of the linkage board is hinged
In the side of side plate lower end, the other end of linkage board is rotationally connected on the inner sidewall of pallet, is additionally provided with and is used on the pallet
For the slide of guide rod sliding, the ultrasonic sensing device is installed on the underface in pallet and being located at idler roller；
The ultrasonic sensing device is connected with controller, and controller is connected to linear drive apparatus.
Preferably, the retainer component includes supporting material roller and retainer bracket, and the retainer bracket is installed on power device
Side, one end of supporting material roller are rotationally connected on retainer bracket, and the other end is connected with stop flange.
Preferably, the guide rod is "U" shaped or " Y " font.
Preferably, the power device includes motor and pole bracket, and the motor is installed on the top of base, described
Pole bracket is installed on the line shaft of motor, and the side of pole bracket is equipped with the support portion in circumferential array.
Preferably, the linear drive apparatus is specially cylinder or linear motor.
Preferably, the linear drive apparatus is installed in pallet by substrate.
Preferably, the controller is installed on the side of base.
The present invention has the advantages that
(1) by means of the elevation information of ultrasonic sensing device detection coiled material minimum point, and controller is fed back to, it is high when occurring
When spending relatively low, start speed-controlling device, control speed is unreeled, be limited to a fixed numerical value, without to power device
Structure be changed, rate controlling purpose can be realized, simplify product structure, reduce costs；
(2) speed-controlling device of the invention is several by means of guide rod, linkage board, side plate rate controlling roll shaft and servo motor etc.
Simple structure is achieved that the control for unreeling speed, and it is convenient to operate, and assembly is simple, and later maintenance is also very convenient.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is main view of the invention.
Fig. 3 is the structural schematic diagram of power device and retainer components in the present invention.
Fig. 4 is the structural schematic diagram of speed-controlling device part in the present invention.
Wherein: 1- base, 2- power device, 201- motor, 202- pole bracket, 203- support portion, 3- retainer component,
301- supporting material roller, 302- retainer bracket, 303- stop flange, 4- idler roller, 5- speed-controlling device, 501- pallet, 502- rate controlling roller
Axis, 503- servo motor, 504- side plate, 505- linkage board, 506- guide rod, 507- linear drive apparatus, 508- slide,
509- substrate, 6- ultrasonic sensing device, 7- controller.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
Embodiment 1
As shown in Figures 1 to 4, a kind of Full-automatic uncoiler with feeding and rate controlling function, including base 1, power dress
2, retainer component 3, idler roller 4, ultrasonic sensing device 6 and speed-controlling device 5 are set, the power device 2 is installed on base 1,
The retainer component 3 is installed on the side of power device 2 and holds up stainless steel coiled material, and the idler roller 4 is located at stainless-steel roll
The top of material and the downstream (i.e. the blowing direction of stainless steel coiled material) for being located at retainer component 3；
The speed-controlling device 5 includes pallet 501, rate controlling roll shaft 502, servo motor 503, side plate 504, linkage board 505, leads
To bar 506 and linear drive apparatus 507, the pallet 501 is installed on the side of base 1 by L bracket and is located at tensioning
The lower section of roller 4, between the rotation connection of rate controlling roll shaft 502 and two side plates 504 and one end of rate controlling roll shaft 502 are connected to servo
The output shaft of motor 503, the lower end of side plate 504 and one end of guide rod 506 are hinged, and the other end of guide rod 506 is connected to directly
Line driving device 507 simultaneously drives guide rod 506 to move horizontally, and one end of the linkage board 505 is articulated with the one of 504 lower end of side plate
Side, the other end of linkage board 505 are rotationally connected on the inner sidewall of pallet 501, are additionally provided on the pallet 501 for for guiding
The slide 508 that bar 506 slides, the ultrasonic sensing device 6 are installed on the underface in pallet 501 and being located at idler roller 4；
The ultrasonic sensing device 6 is connected with controller 7, and controller 7 is connected to linear drive apparatus 507, wherein ultrasound
Specifically a kind of inductor that can measure distance of wave inductor 6, can purchase from the market as needed.
In the present embodiment, the retainer component 3 includes supporting material roller 301 and retainer bracket 302, the retainer bracket 302
It is installed on the side of power device 2, one end of supporting material roller 301 is rotationally connected on retainer bracket 302, and the other end is connected with
Stop flange 303 simplifies traditional retainer component 3, and the purpose of retainer is realized in the form of single retainer bracket 302.
In the present embodiment, the guide rod 506 is "U" shaped or " Y " font, uses "U" shaped in the present embodiment
Guide rod 506.
In the present embodiment, the power device 2 includes motor 201 and pole bracket 202, and the motor 201 is installed
In the top of base 1, the pole bracket 202 is installed on the line shaft of motor 201, and the side of pole bracket 202 is equipped with
In the support portion 203 of circumferential array.
Embodiment 2
As shown in attached drawing Fig. 4, a kind of Full-automatic uncoiler with feeding and rate controlling function, including base 1, power dress
2, retainer component 3, idler roller 4, ultrasonic sensing device 6 and speed-controlling device 5 are set, the power device 2 is installed on base 1,
The retainer component 3 is installed on the side of power device 2 and holds up stainless steel coiled material, and the idler roller 4 is located at stainless-steel roll
The top of material and the downstream (i.e. the blowing direction of stainless steel coiled material) for being located at retainer component 3；
The speed-controlling device 5 includes pallet 501, rate controlling roll shaft 502, servo motor 503, side plate 504, linkage board 505, leads
To bar 506 and linear drive apparatus 507, the pallet 501 is installed on the side of base 1 by L bracket and is located at tensioning
The lower section of roller 4, between the rotation connection of rate controlling roll shaft 502 and two side plates 504 and one end of rate controlling roll shaft 502 are connected to servo
The output shaft of motor 503, the lower end of side plate 504 and one end of guide rod 506 are hinged, and the other end of guide rod 506 is connected to directly
Line driving device 507 simultaneously drives guide rod 506 to move horizontally, and one end of the linkage board 505 is articulated with the one of 504 lower end of side plate
Side, the other end of linkage board 505 are rotationally connected on the inner sidewall of pallet 501, are additionally provided on the pallet 501 for for guiding
The slide 508 that bar 506 slides, the ultrasonic sensing device 6 are installed on the underface in pallet 501 and being located at idler roller 4；
The ultrasonic sensing device 6 is connected with controller 7, and controller 7 is connected to linear drive apparatus 507, wherein ultrasound
Specifically a kind of inductor that can measure distance of wave inductor 6, can purchase from the market as needed.
In the present embodiment, the retainer component 3 includes supporting material roller 301 and retainer bracket 302, the retainer bracket 302
It is installed on the side of power device 2, one end of supporting material roller 301 is rotationally connected on retainer bracket 302, and the other end is connected with
Stop flange 303 simplifies traditional retainer component 3, and the purpose of retainer is realized in the form of single retainer bracket 302.
In the present embodiment, the guide rod 506 is "U" shaped or " Y " font, uses "U" shaped in the present embodiment
Guide rod 506.
In the present embodiment, the power device 2 includes motor 201 and pole bracket 202, and the motor 201 is installed
In the top of base 1, the pole bracket 202 is installed on the line shaft of motor 201, and the side of pole bracket 202 is equipped with
In the support portion 203 of circumferential array.
In the present embodiment, the linear drive apparatus 507 is specially cylinder or linear motor 201, and execution speed is fast, is come
Source is extensive, and the other similar device for capableing of linear drives also can be selected certainly.
In the present embodiment, the linear drive apparatus 507 is installed in pallet 501 by substrate 509.
In the present embodiment, the controller 7 is installed on the side of base 1, is also mountable to other positions, such as pallet
It is disposed at the side of base 1 in 501, in the present embodiment, mainly facilitates later maintenance.
The course of work and principle of the invention: power device 2 is by after stainless steel coiled material blowing, by means of 3 He of retainer component
Idler roller 4 is sent to next process, after coiled material stretches out one section, since self weight can be bent downwardly, at this time by means of idler roller 4
It is tensioned, when releasing coil is excessive, can be detached from and move down with idler roller 4, at this point, by means of ultrasonic sensing
Device 6 detects its height, and when being more than the threshold value of setting, control control linear drive apparatus 507 stretches out, guide rod 506
It forward extending out, side plate 504 is driven to be rotated up, rate controlling roller and cylinder contacts simultaneously compress it between idler roller 4 and rate controlling roller,
Servo motor 503 starts and with the rotational speed of setting, to realize the feeding and rate controlling function of coiled material.
As known by the technical knowledge, the present invention can pass through the embodiment party of other essence without departing from its spirit or essential feature
Case is realized.Therefore, embodiment disclosed above, in all respects are merely illustrative, not the only.Institute
Have within the scope of the present invention or is included in the invention in the change being equal in the scope of the present invention.
Claims (7)
1. a kind of Full-automatic uncoiler with feeding and rate controlling function, which is characterized in that including base (1), power device
(2), retainer component (3), idler roller (4), ultrasonic sensing device (6) and speed-controlling device (5), power device (2) installation
In on base (1), the retainer component (3) is installed on the side of power device (2) and holds up stainless steel coiled material, the tensioning
Roller (4) is located at the top of stainless steel coiled material and is located at the downstream of retainer component (3)；
The speed-controlling device (5) includes pallet (501), rate controlling roll shaft (502), servo motor (503), side plate (504), linkage board
(505), guide rod (506) and linear drive apparatus (507), the pallet (501) are installed on base (1) by L bracket
Side and be located at idler roller (4) lower section, rate controlling roll shaft (502) rotation connection two side plates (504) between and rate controlling roller
One end of axis (502) is connected to the output shaft of servo motor (503), and the lower end of side plate (504) and the one end of guide rod (506) are cut with scissors
It connects, the other end of guide rod (506) is connected to linear drive apparatus (507) and guide rod (506) is driven to move horizontally, described
One end of movable plate (505) is articulated with the side of side plate (504) lower end, and the other end of linkage board (505) is rotationally connected with pallet
(501) on inner sidewall, the slide (508) for sliding for guide rod (506) is additionally provided on the pallet (501), it is described super
Acoustic wave (6) is installed on the underface in pallet (501) and being located at idler roller (4)；
The ultrasonic sensing device (6) is connected with controller (7), and controller (7) is connected to linear drive apparatus (507).
2. a kind of Full-automatic uncoiler with feeding and rate controlling function according to claim 1, it is characterised in that: described
Retainer component (3) includes supporting material roller (301) and retainer bracket (302), and the retainer bracket (302) is installed on power device (2)
Side, one end of supporting material roller (301) is rotationally connected on retainer bracket (302), and the other end is connected with stop flange
(303)。
3. a kind of Full-automatic uncoiler with feeding and rate controlling function according to claim 1, it is characterised in that: described
Guide rod (506) is "U" shaped or " Y " font.
4. the Full-automatic uncoiler with feeding and rate controlling function according to any one of claim 1-3, feature exist
In: the power device (2) includes motor (201) and pole bracket (202), and the motor (201) is installed on base (1)
Top, the pole bracket (202) are installed on the line shaft of motor (201), and the side of pole bracket (202) was equipped in week
To the support portion (203) of arrangement.
5. a kind of Full-automatic uncoiler with feeding and rate controlling function according to claim 1, it is characterised in that: described
Linear drive apparatus (507) is specially cylinder or linear motor (201).
6. a kind of Full-automatic uncoiler with feeding and rate controlling function according to claim 5, it is characterised in that: described
Linear drive apparatus (507) is installed in pallet (501) by substrate (509).
7. a kind of Full-automatic uncoiler with feeding and rate controlling function according to claim 1, it is characterised in that: described
Controller (7) is installed on the side of base (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811425971.5A CN109622663B (en) | 2018-11-27 | 2018-11-27 | Full-automatic uncoiler with feeding and speed control functions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811425971.5A CN109622663B (en) | 2018-11-27 | 2018-11-27 | Full-automatic uncoiler with feeding and speed control functions |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109622663A true CN109622663A (en) | 2019-04-16 |
| CN109622663B CN109622663B (en) | 2020-10-13 |
Family
ID=66069641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811425971.5A Active CN109622663B (en) | 2018-11-27 | 2018-11-27 | Full-automatic uncoiler with feeding and speed control functions |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109622663B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112642879A (en) * | 2020-12-16 | 2021-04-13 | 天津市宝利来新能源科技发展有限公司 | Strip steel uncoiler |
| CN114406037A (en) * | 2022-01-20 | 2022-04-29 | 江西赣电电气有限公司 | Silicon steel sheet decoiler |
| CN117884484A (en) * | 2024-03-14 | 2024-04-16 | 湖南力豪机械设备有限公司 | Three-in-one servo feeding system for high-strength plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3313313B2 (en) * | 1997-03-26 | 2002-08-12 | 川崎製鉄株式会社 | Method and apparatus for winding or paying out metal strip coil |
| CN101670951A (en) * | 2009-10-19 | 2010-03-17 | 浙江精功科技股份有限公司 | Steel coil feeding and speed controlling device of full-automatic uncoiler |
| CN201694674U (en) * | 2010-08-03 | 2011-01-05 | 浙江精功科技股份有限公司 | Full-automatic uncoiler |
| CN204365741U (en) * | 2014-11-29 | 2015-06-03 | 摩兰德模具（沈阳）有限公司 | Uncoiling blanking assistant feeding device |
| CN105618509A (en) * | 2015-12-25 | 2016-06-01 | 东莞市瑞辉机械制造有限公司 | Uncoiling feeding machine |
-
2018
- 2018-11-27 CN CN201811425971.5A patent/CN109622663B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3313313B2 (en) * | 1997-03-26 | 2002-08-12 | 川崎製鉄株式会社 | Method and apparatus for winding or paying out metal strip coil |
| CN101670951A (en) * | 2009-10-19 | 2010-03-17 | 浙江精功科技股份有限公司 | Steel coil feeding and speed controlling device of full-automatic uncoiler |
| CN201694674U (en) * | 2010-08-03 | 2011-01-05 | 浙江精功科技股份有限公司 | Full-automatic uncoiler |
| CN204365741U (en) * | 2014-11-29 | 2015-06-03 | 摩兰德模具（沈阳）有限公司 | Uncoiling blanking assistant feeding device |
| CN105618509A (en) * | 2015-12-25 | 2016-06-01 | 东莞市瑞辉机械制造有限公司 | Uncoiling feeding machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112642879A (en) * | 2020-12-16 | 2021-04-13 | 天津市宝利来新能源科技发展有限公司 | Strip steel uncoiler |
| CN114406037A (en) * | 2022-01-20 | 2022-04-29 | 江西赣电电气有限公司 | Silicon steel sheet decoiler |
| CN117884484A (en) * | 2024-03-14 | 2024-04-16 | 湖南力豪机械设备有限公司 | Three-in-one servo feeding system for high-strength plate |
| CN117884484B (en) * | 2024-03-14 | 2024-05-31 | 湖南力豪机械设备有限公司 | Three-in-one servo feeding system for high-strength plate |
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| Publication number | Publication date |
|---|---|
| CN109622663B (en) | 2020-10-13 |
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Address after: 614900 317-3, Jiaxing Road, Jianong Town, Shawan District, Leshan City, Sichuan Province Patentee after: Sichuan Hongwang Stainless Steel Co.,Ltd. Address before: 317-3 Jiaxing Road, Jianong Town, Shawan District, Leshan City, Sichuan Province 614900 Patentee before: SICHUAN TIANHONG STAINLESS STEEL Co.,Ltd. |