CN207127888U - Roller shutter servo conveying robot - Google Patents
Roller shutter servo conveying robot Download PDFInfo
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- CN207127888U CN207127888U CN201720764912.5U CN201720764912U CN207127888U CN 207127888 U CN207127888 U CN 207127888U CN 201720764912 U CN201720764912 U CN 201720764912U CN 207127888 U CN207127888 U CN 207127888U
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Abstract
Description
技术领域technical field
本实用新型涉及机械技术领域,具体来说涉及一种卷帘伺服搬运机械手,用于在罐装奶粉加工流水线的后端进行箱体码垛。The utility model relates to the technical field of machinery, in particular to a roller blind servo handling manipulator, which is used for box stacking at the rear end of a canned milk powder processing line.
背景技术Background technique
随着时代的进步,罐装奶粉走进了千家万户的日常生活中。现有的罐装奶粉加工流水线包括卸罐,罐装,裹包,码垛等多个独立的加工工序。其中,对完成裹包的纸箱进行码垛堆放是一个重要的环节。现有的纸箱码垛采用的搬运机械手,包括钢性机架,夹持板,夹紧驱动气缸,防掉钩爪,调整气缸等部件;其工作过程如下:夹紧气缸带动夹持板沿着移动滑轨水平移动,夹紧箱体,通过防掉钩爪左旋转运动、在运行过程中保证产品不掉落、多产品调整气缸调整夹持板的宽度。但是多产品调整气缸只有两个工位。因此,这种结构一次性最多只能选择同时夹持运送一个或者两个纸箱。其造成的问题是:单次搬运的箱体数量较少,码垛速度根本不上前端设备不断提高的生产能力。若同时设置多台码垛机械手则无法满足厂家对节约成本和劳动力的要求。因此,如何开发出一种新型的卷帘伺服搬运机械手装置,能够大幅提高单次搬运箱体的数量,以适应上前端流水线高速发展的生产速度,是本领域技术人员需要研究的方向。With the progress of the times, canned milk powder has entered the daily life of thousands of households. The existing canned milk powder processing line includes multiple independent processing procedures such as canning, canning, wrapping, and palletizing. Among them, palletizing and stacking the wrapped cartons is an important link. The handling manipulator used in the existing carton stacking includes a steel frame, a clamping plate, a clamping drive cylinder, an anti-drop hook, an adjustment cylinder and other components; its working process is as follows: the clamping cylinder drives the clamping plate along the The moving slide rail moves horizontally, clamps the box, and prevents the hook from falling off by rotating to the left to ensure that the product does not fall during operation. The multi-product adjustment cylinder adjusts the width of the clamping plate. But the multi-product adjustment cylinder has only two stations. Therefore, this structure can only choose to clamp and transport one or two cartons at most at one time. The problem caused by it is: the number of boxes transported at a time is small, and the palletizing speed is not at all as high as the production capacity of the front-end equipment. If multiple stacking manipulators are set at the same time, it will not be able to meet the manufacturer's requirements for cost savings and labor. Therefore, how to develop a new type of roller blind servo handling robot device, which can greatly increase the number of single-handed boxes, so as to adapt to the high-speed development of the production speed of the front-end assembly line, is the direction that those skilled in the art need to study.
实用新型内容Utility model content
本实用新型提供了一种卷帘伺服搬运机械手,其能够实现一次性搬运和码垛整层箱体,大幅提高箱体搬运的速度和效率。The utility model provides a roller blind servo handling manipulator, which can realize one-time handling and stacking of a whole layer of box bodies, and greatly improves the speed and efficiency of box body handling.
其采用的具体技术方案如下:The specific technical solutions it adopts are as follows:
一种卷帘伺服搬运机械手,包括码垛框体,伺服电机,减速机和无动力滚筒组;所述码垛框体包括两块机身固定板,且所述机身固定板通过铝型材对称固定为一体;所述各机身固定板上分别安装有一组传动链轮;且各组传动链轮上分别套接一条循环传动链条,所述无动力滚筒组的两端分别连接在两根循环传动链条上;所述伺服电机连接减速机、带动减速机旋转;所述减速机与传动链轮啮合;所述铝型材顶部设有安装法兰、该安装法兰连接外设驱动机构。A roller blind servo handling manipulator, including a stacking frame, a servo motor, a reducer and a non-powered roller group; the stacking frame includes two fuselage fixing plates, and the fuselage fixing plates are symmetrical through aluminum profiles fixed as a whole; each set of transmission sprockets is respectively installed on the fixed plates of the fuselage; On the transmission chain; the servo motor is connected to the reducer to drive the reducer to rotate; the reducer is engaged with the transmission sprocket; the top of the aluminum profile is provided with a mounting flange, and the mounting flange is connected to an external drive mechanism.
通过采用这种技术方案:卷帘伺服搬运机械手通过安装法兰与外设驱动机构连接,实现对整堆纸箱的同时搬运。外设驱动机构将卷帘伺服搬运机械手移动至前置流水线末端的第一工位,此时,无动力滚筒组位于码垛框体的底部位置、构成码垛框体的底部垫板;前置流水线上的纸箱通过推杆整堆的进入码垛框体中。随后,外设驱动机构将卷帘伺服搬运机械手移动至码垛位上方的第二工位。此时,伺服电机驱动减速机工作,减速机带动传动链轮旋转,旋转链轮带动循环传动链条循环传动,使得无动力滚筒组快速运动至码垛框体的顶部位置,使得码垛框体的底部敞开,使得整堆的纸箱同时从码垛框体中落到码垛工位上,由此实现一次性搬运整堆纸箱的搬运和码垛方式,大幅提高单次搬运箱体的数量。By adopting this technical solution: the roller shutter servo handling manipulator is connected with the peripheral drive mechanism through the installation flange, so as to realize the simultaneous handling of the whole stack of cartons. The peripheral drive mechanism moves the roller blind servo handling manipulator to the first station at the end of the front assembly line. At this time, the unpowered roller group is located at the bottom of the palletizing frame and constitutes the bottom pad of the palletizing frame; the front The whole stack of cartons on the assembly line enters the palletizing frame through the push rod. Subsequently, the peripheral drive mechanism moves the roller blind servo handling manipulator to the second station above the palletizing station. At this time, the servo motor drives the reducer to work, the reducer drives the transmission sprocket to rotate, and the rotating sprocket drives the circular transmission chain to circulate, so that the unpowered roller group quickly moves to the top position of the palletizing frame, making the palletizing frame The bottom is open, so that the whole stack of cartons falls from the stacking frame to the stacking station at the same time, thereby realizing the handling and palletizing method of transporting the whole stack of cartons at one time, and greatly increasing the number of single-handed boxes.
优选的是,上述卷帘伺服搬运机械手中:还包括整列装置,所述整列装置包括整列推板和整列气缸;所述整列气缸连接整列推板、驱动整列推板沿铝型材轴向方向往复运动;所述整列推板共有两组、对称安装于所述两块机身固定板上。Preferably, the above-mentioned roller blind servo handling manipulator: also includes a line-up device, the line-up device includes a line-up push plate and a line-up cylinder; the line-up cylinder connects the line-up push plate, drives the line-up push plate to reciprocate along the axial direction of the aluminum profile ; There are two groups of push plates in the whole row, which are symmetrically installed on the two fuselage fixing plates.
通过采用这种技术方案:当整堆纸箱进入码垛框体中时,整列气缸分别驱动两组整列推板相对运动,将箱体堆朝码垛框体的中间位置压合,防止整堆纸箱在进入码垛框体的过程中彼此间隙变大。不符合后继码垛要求。By adopting this technical scheme: when the whole stack of cartons enters the palletizing frame, the whole row of cylinders respectively drive two groups of whole rows of push plates to move relative to each other, pressing the stack of cartons toward the middle position of the palletizing frame to prevent the whole stack of cartons In the process of entering the palletizing frame, the mutual gap becomes larger. Does not meet subsequent palletizing requirements.
更优选的是,上述卷帘伺服搬运机械手中:还包括定位装置,所述定位装置包括整型板,定位传动链,定位电机和定位减速机;所述定位传动链共有两组,对称安装于两块机身固定板上;所述整型板两端安装于定位传动链上,所述定位电机驱动定位减速机旋转,所述定位减速机带动定位传动链循环转动。More preferably, the above-mentioned roller blind servo handling manipulator: also includes a positioning device, the positioning device includes a shaping plate, a positioning transmission chain, a positioning motor and a positioning reducer; the positioning transmission chain has two groups, symmetrically installed on Two fuselage fixing plates; both ends of the shaping plate are installed on the positioning drive chain, the positioning motor drives the positioning reducer to rotate, and the positioning reducer drives the positioning drive chain to rotate in a cycle.
通过采用这种技术方案:定位电机驱动定位减速机运动,定位减速机通过定位传动链带动整型板做回旋转运动,来整形产品间隙。在无动力滚筒组从码垛框体底部运动至顶部时,对码垛框体中的纸箱堆起到阻隔定位的作用,防止其随着无动力滚筒组的运动从码垛框体的侧面落出。By adopting this technical solution: the positioning motor drives the positioning reducer to move, and the positioning reducer drives the shaping plate to rotate back through the positioning transmission chain to shape the product gap. When the unpowered roller group moves from the bottom of the palletizing frame to the top, it plays a role of blocking and positioning the carton stack in the palletizing frame, preventing it from falling from the side of the palletizing frame with the movement of the unpowered roller group. out.
进一步优选的是,上述卷帘伺服搬运机械手中:还包括位置光电检测器,所述位置光电检测器安装于码垛框体上。Further preferably, the above-mentioned roller blind servo transfer robot also includes a position photoelectric detector, and the position photoelectric detector is installed on the palletizing frame.
通过采用这种技术方案:以位置光电检测器对进入码垛框体中的产品位置进行检测,并将检测信号传递至外设的控制系统中,实现对箱体堆的精确定位,优化了控制系统。By adopting this technical solution: the position photoelectric detector is used to detect the position of the product entering the palletizing frame, and the detection signal is transmitted to the peripheral control system to realize the precise positioning of the box stack and optimize the control system.
与现有技术相比,本实用新型结构简单,易于制备。能够一次性搬运和码垛整层箱体,大幅提高箱体搬运的速度和效率。Compared with the prior art, the utility model has a simple structure and is easy to prepare. It can handle and stack the entire layer of boxes at one time, greatly improving the speed and efficiency of box handling.
附图说明Description of drawings
下面结合附图与具体实施方式对本实用新型作进一步详细的说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
图1为搬运机的整体结构图,其中A区域部件即为本实用新型的卷帘伺服搬运机械手;Fig. 1 is the overall structural diagram of the handling machine, wherein the parts in the A area are the roller blind servo handling manipulator of the present utility model;
图2为本实用新型实施例1的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the utility model embodiment 1;
图3为图2的俯视结构图;Fig. 3 is a top view structural diagram of Fig. 2;
图4为图2的侧视结构图,在本图中省略了定位电机;Fig. 4 is a side view structure diagram of Fig. 2, and the positioning motor is omitted in this figure;
图5为图2中B区域的局部放大图。FIG. 5 is a partially enlarged view of area B in FIG. 2 .
各附图标记与部件名称对应关系如下:The corresponding relationship between each reference sign and the part name is as follows:
1、码垛框体;2、伺服电机;3、减速机;4、无动力滚筒组;11、机身固定板;12、铝型材;13、传动链轮;14、循环传动链条;15、安装法兰;51、整列推板;52、整列气缸;61、整型板;62、定位传动链;64、定位减速机;7、光电检测器。1. Palletizing frame; 2. Servo motor; 3. Reducer; 4. Unpowered roller group; 11. Body fixing plate; 12. Aluminum profile; 13. Drive sprocket; 14. Circulating drive chain; 15. Mounting flange; 51, whole row push plate; 52, whole row cylinder; 61, whole plate; 62, positioning transmission chain; 64, positioning reducer; 7, photoelectric detector.
具体实施方式Detailed ways
为了更清楚地说明本实用新型的技术方案,下面将结合附图对本实用新型作进一步描述。In order to illustrate the technical solution of the utility model more clearly, the utility model will be further described below in conjunction with the accompanying drawings.
如图1-5所示为本实用新型实施例1:As shown in Figure 1-5 is the utility model embodiment 1:
一种卷帘伺服搬运机械手,包括码垛框体1,伺服电机2,减速机3和无动力滚筒组4,还包括整列装置,定位装置和光电检测器7。A rolling blind servo handling manipulator includes a stacking frame 1, a servo motor 2, a speed reducer 3, and an unpowered roller group 4, and also includes an alignment device, a positioning device and a photoelectric detector 7.
所述码垛框体1包括两块机身固定板11,且所述机身固定板11通过铝型材12对称固定为一体;所述各机身固定板11上分别安装有一组传动链轮13;且各组传动链轮13上分别套接一条循环传动链条14,所述无动力滚筒组4的两端分别连接在两根循环传动链条14上;所述伺服电机2连接减速机3、带动减速机3旋转;所述减速机3与传动链轮13啮合;所述铝型材12顶部设有安装法兰15、该安装法兰15连接外设驱动机构。所述整列装置包括整列推板51和整列气缸52;所述整列气缸52连接整列推板51、驱动整列推板51沿铝型材12轴向方向往复运动;所述整列推板51共有两组、对称安装于所述两块机身固定板11上。所述定位装置包括整型板61,定位传动链62,定位电机和定位减速机64;所述定位传动链62共有两组,对称安装于两块机身固定板11上;所述整型板61两端安装于定位传动链62上,所述定位电机驱动定位减速机64旋转,所述定位减速机64带动定位传动链62循环转动。所述位置光电检测器7安装于码垛框体1上。The palletizing frame 1 includes two fuselage fixing plates 11, and the fuselage fixing plates 11 are symmetrically fixed as a whole by aluminum profiles 12; each fuselage fixing plate 11 is respectively equipped with a group of drive sprockets 13 ; And each group of drive sprockets 13 is respectively socketed with a circular transmission chain 14, and the two ends of the unpowered roller group 4 are respectively connected on two circular transmission chains 14; the servo motor 2 is connected to the reducer 3, drives The reducer 3 rotates; the reducer 3 meshes with the transmission sprocket 13; the top of the aluminum profile 12 is provided with a mounting flange 15, and the mounting flange 15 is connected to an external drive mechanism. The alignment device includes an alignment push plate 51 and an alignment cylinder 52; the alignment cylinder 52 is connected to the alignment push plate 51, and drives the alignment push plate 51 to reciprocate along the axial direction of the aluminum profile 12; the alignment push plate 51 has two groups, It is symmetrically installed on the two fuselage fixing plates 11 . The positioning device includes a shaping plate 61, a positioning drive chain 62, a positioning motor and a positioning reducer 64; the positioning drive chain 62 has two groups, which are symmetrically installed on two fuselage fixing plates 11; the shaping plate Both ends of 61 are installed on the positioning drive chain 62, the positioning motor drives the positioning reducer 64 to rotate, and the positioning reducer 64 drives the positioning drive chain 62 to rotate circularly. The position photoelectric detector 7 is installed on the palletizing frame 1 .
实践中,其工作过程如下:In practice, the working process is as follows:
卷帘伺服搬运机械手通过安装法兰15与外设驱动机构连接,实现对整堆纸箱的同时搬运。外设驱动机构将卷帘伺服搬运机械手移动至前置流水线末端的第一工位,此时,无动力滚筒组4位于码垛框体1的底部位置、构成码垛框体1的底部垫板;前置流水线上的纸箱通过推杆整堆的推入码垛框体1中。此时,整列气缸52分别驱动两组整列推板51相对运动,将箱体堆朝码垛框体1的中间位置压合,防止整堆纸箱在进入码垛框体1的过程中彼此间隙变大而不符合后继码垛要求。同时,定位电机驱动定位减速机64运动,定位减速机64通过定位传动链62带动整型板61做回旋转运动,来整形产品间隙。随后,外设驱动机构将卷帘伺服搬运机械手移动至码垛位上方的第二工位。此时,伺服电机2驱动减速机3工作,减速机3带动传动链轮13旋转,旋转的传动链轮13带动循环传动链条14循环传动,使得无动力滚筒组4快速运动至码垛框体1的顶部位置,使得码垛框体1的底部敞开,使得整堆的纸箱直接从码垛框体1中落在码垛工位上,由此实现一次性搬运整堆纸箱的搬运加工方式,大幅提高单次搬运箱体的数量。The roller blind servo handling manipulator is connected with the peripheral drive mechanism through the mounting flange 15 to realize the simultaneous handling of the whole stack of cartons. The peripheral drive mechanism moves the roller blind servo handling manipulator to the first station at the end of the front assembly line. At this time, the unpowered roller group 4 is located at the bottom of the palletizing frame 1 and constitutes the bottom backing plate of the palletizing frame 1. ; The cartons on the front assembly line are pushed into the stacking frame 1 through the push rod. At this time, the whole row of cylinders 52 respectively drive two groups of whole rows of push plates 51 to move relative to each other, and press the box stack towards the middle position of the palletizing frame 1, so as to prevent the gap between the whole pile of cartons from becoming smaller when entering the palletizing frame 1. Large and does not meet the subsequent palletizing requirements. At the same time, the positioning motor drives the positioning reducer 64 to move, and the positioning reducer 64 drives the shaping plate 61 to rotate back through the positioning transmission chain 62 to shape the product gap. Subsequently, the peripheral drive mechanism moves the roller blind servo handling manipulator to the second station above the palletizing station. At this time, the servo motor 2 drives the reducer 3 to work, the reducer 3 drives the transmission sprocket 13 to rotate, and the rotating transmission sprocket 13 drives the circular transmission chain 14 to circulate, so that the unpowered roller group 4 quickly moves to the palletizing frame 1 The top position makes the bottom of the palletizing frame 1 open, so that the whole stack of cartons falls directly from the palletizing frame 1 onto the stacking station, thereby realizing the handling and processing method of transporting the whole stack of cartons at one time, greatly Increase the number of single handling boxes.
以上所述,仅为本实用新型的具体实施例,但本实用新型的保护范围并不局限于此,任何熟悉本领域技术的技术人员在本实用新型公开的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。本实用新型的保护范围以权利要求书的保护范围为准。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any skilled person familiar with the technology in the art can easily think of changes within the technical scope disclosed in the utility model Or replacement, all should be covered within the scope of protection of the present utility model. The protection scope of the utility model shall be determined by the protection scope of the claims.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720764912.5U CN207127888U (en) | 2017-06-28 | 2017-06-28 | Roller shutter servo conveying robot |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720764912.5U CN207127888U (en) | 2017-06-28 | 2017-06-28 | Roller shutter servo conveying robot |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108773685A (en) * | 2018-08-07 | 2018-11-09 | 长沙长泰智能装备有限公司 | A kind of roller shutter handgrip |
| CN109129453A (en) * | 2017-06-28 | 2019-01-04 | 上海昱庄机械科技有限公司 | Roller shutter servo conveying robot |
| CN109573634A (en) * | 2018-12-21 | 2019-04-05 | 广州市万世德智能装备科技有限公司 | A kind of rolling type grippers |
-
2017
- 2017-06-28 CN CN201720764912.5U patent/CN207127888U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109129453A (en) * | 2017-06-28 | 2019-01-04 | 上海昱庄机械科技有限公司 | Roller shutter servo conveying robot |
| CN108773685A (en) * | 2018-08-07 | 2018-11-09 | 长沙长泰智能装备有限公司 | A kind of roller shutter handgrip |
| CN109573634A (en) * | 2018-12-21 | 2019-04-05 | 广州市万世德智能装备科技有限公司 | A kind of rolling type grippers |
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